Search Results (3)

The integration of machine vision systems with programmable logic controllers (PLCs) is increasingly crucial for automated quality assurance in Industry 4.0 environments. This paper presents an applied case study of vision–PLC integration, focusing on real-time synchronization, deterministic communication, and practical industrial deployment. The proposed platform combines a Cognex In-Sight 2802C smart camera (Cognex Corporation, Natick, MA, USA) with an Allen-Bradley Compact GuardLogix PLC through Ethernet/IP implicit cyclic exchange. Three representative case studies were investigated: 3D-printed prototypes with controlled defects, automotive electrical connectors inspected using Cognex ViDi supervised learning tools, and fiber optic tubes evaluated via a custom fixture-based heuristic method. Across all scenarios, detection accuracy exceeded 95%, while PLC-level triple verification reduced false classifications by 28% compared to camera-only operation. The work highlights the benefits of PLC-driven inspection, including robustness, real-time performance, and dynamic tolerance adjustment via HMI interfaces. At the same time, several limitations were identified, including sensitivity to lighting variations, limited dataset size, and challenges in scaling to full production environments. These findings demonstrate a replicable integration framework that supports intelligent manufacturing. Future research will focus on hybrid AI–PLC architectures, extended validation on industrial production lines, and predictive maintenance enabled by edge computing. Full article

This research presents the design and implementation of a cascade Proportional–Integral (PI) controller tailored for a Variable Air Volume (VAV) system that was specially created and executed particularly for hospital operating rooms. The main goal of this work is to make sure that the temperature and positive pressure stay within the limits set by ASHRAE Standard 170-2017. This is necessary for patient safety, surgical accuracy, and system reliability. The proposed cascade design uses dual-loop PI controllers: one loop controls the temperature based on user-defined setpoints by local control touch screen, and the other loop accurately modulates the differential pressure to keep the pressure of the environment sterile (positive pressure). The system works perfectly with Building Automation System (BAS) parts from Automated Logic Corporation (ALC) brand, like Direct Digital Controllers (DDC) and Web-CTRL software with Variable Frequency Drives (VFDs), advanced sensors, and actuators that give real-time feedback, precise control, and energy efficiency. The system’s exceptional responsiveness, extraordinary stability, and resilient flexibility were proven through empirical validation at the Korean Iraqi Critical Care Hospital in Baghdad under a variety of operating circumstances. Even during rapid load changes and door openings, the control system successfully maintained the temperature between 18 and 22 °C and the differential pressure between 3 and 15 Pascals. Four performance scenarios, such as normal (pressure and temperature), high-temperature, high-pressure, and low-pressure cases, were tested. The results showed that the cascade PI control strategy is a reliable solution for critical care settings because it achieves precise environmental control, improves energy efficiency, and ensures compliance with strict healthcare facility standards. Full article

Micro-processor designs have become a revolutionary technology almost in every industry. They brought the reality of automation and also electronic gadgets. While trying to improvise these hardware modules to handle heavy computational loads, they have substantially reached a limit in size, power efficiency, and similar avenues. Due to these constraints, many manufacturers and corporate entities are trying many ways to optimize these mini beasts. One such approach is to design microprocessors based on the specified operating system. This approach came to the limelight when many companies launched their microprocessors. In this paper, we will look into one method of using an arithmetic logic unit (ALU) module for internet of things (IoT)-enabled devices. A specific set of operations is added to the classical ALU to help fast computational processes in IoT-specific programs. We integrated a compression module and a fast multiplier based on the Vedic algorithm in the 16-bit ALU module. The designed ALU module is also synthesized under a 32-nm HVT cell library from the Synopsys database to generate an overview of the areal efficiency, logic levels, and layout of the designed module; it also gives us a netlist from this database. The synthesis provides a complete overview of how the module will be manufactured if sent to a foundry. Full article