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Keywords = agricultural machinery rolling bearings

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16 pages, 4655 KiB  
Article
Rolling Bearing Fault Diagnosis in Agricultural Machinery Based on Multi-Source Locally Adaptive Graph Convolution
by Fengyun Xie, Enguang Sun, Linglan Wang, Gan Wang and Qian Xiao
Agriculture 2024, 14(8), 1333; https://doi.org/10.3390/agriculture14081333 - 9 Aug 2024
Cited by 4 | Viewed by 1750
Abstract
Maintaining agricultural machinery is crucial for efficient mechanized farming. Specifically, diagnosing faults in rolling bearings, which are essential rotating components, is of significant importance. Domain-adaptive technology often addresses the challenge of limited labeled data from a single source domain. However, information transfer can [...] Read more.
Maintaining agricultural machinery is crucial for efficient mechanized farming. Specifically, diagnosing faults in rolling bearings, which are essential rotating components, is of significant importance. Domain-adaptive technology often addresses the challenge of limited labeled data from a single source domain. However, information transfer can sometimes fall short in providing adequate relevant details for supporting target diagnosis tasks, leading to poor recognition performance. This paper introduces a novel fault diagnosis model based on a multi-source locally adaptive graph convolution network to diagnose rolling bearing faults in agricultural machinery. The model initially employs an overlapping sampling method to enhance sample data. Recognizing that two-dimensional time–frequency signals possess richer spatial characteristics in neural networks, wavelet transform is used to convert time series samples into time–frequency graph samples before feeding them into the feature network. This approach constructs a sample data pair from both source and target domains. Furthermore, a feature extraction network is developed by integrating the strengths of deep residual networks and graph convolutional networks, enabling the model to better learn invariant features across domains. The locally adaptive method aids the model in more effectively aligning features from the source and target domains. The model incorporates a Softmax layer as the bearing state classifier, which is set up after the graph convolutional network layer, and outputs bearing state recognition results upon reaching a set number of iterations. The proposed method’s effectiveness was validated using a bearing dataset from Jiangnan University. For three different groups of bearing fault diagnosis tasks under varying working conditions, the proposed method achieved recognition accuracies above 99%, with an improvement of 0.30%-4.33% compared to single-source domain diagnosis models. Comparative results indicate that the proposed method can effectively identify bearing states even without target domain labels, showcasing its practical engineering application value. Full article
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16 pages, 7753 KiB  
Article
Fault Diagnosis of Rolling Bearings in Agricultural Machines Using SVD-EDS-GST and ResViT
by Fengyun Xie, Yang Wang, Gan Wang, Enguang Sun, Qiuyang Fan and Minghua Song
Agriculture 2024, 14(8), 1286; https://doi.org/10.3390/agriculture14081286 - 4 Aug 2024
Cited by 7 | Viewed by 1733
Abstract
In the complex and harsh environment of agriculture, rolling bearings, as the key transmission components in agricultural machinery, are very prone to failure, so research on the intelligent fault diagnosis of agricultural machinery components is critical. Therefore, this paper proposes a new method [...] Read more.
In the complex and harsh environment of agriculture, rolling bearings, as the key transmission components in agricultural machinery, are very prone to failure, so research on the intelligent fault diagnosis of agricultural machinery components is critical. Therefore, this paper proposes a new method based on SVD-EDS-GST and ResNet-Vision Transformer (ResViT) for the fault diagnosis of rolling bearings in agricultural machines. Firstly, an experimental platform for rolling bearing failure in agricultural machinery is built, and one-dimensional vibration signals are obtained using acceleration sensors. Next, the signal is preprocessed for noise reduction using singular value decomposition (SVD) combined with the energy difference spectrum (EDS) to solve for the interference of complex noise and redundant components in the vibration signal. Secondly, generalized S-transform (GST) is used to process vibration signals into images. Then, the ResViT model is proposed, where the ResNet34 network is used to replace the image chunking mechanism in the original Vision Transformer model for feature extraction. Finally, an improved Vision Transformer (ViT) is utilized to synthesize global and local information for fault classification. The experimental results show that the proposed method’s average accuracy in rolling bearing fault classification for agricultural machinery reaches 99.08%. In addition, compared with SVD-EDS-GST-CNN, SVD-EDS-GST-LSTM, STFT-ViT, GST-ViT, and SVD-EDS-GST-ViT, the accuracy rate was improved by 3.5%, 3.84%, 4.8%, 8.02%, and 0.56%, and the standard deviation was also minimized. Full article
(This article belongs to the Special Issue Computational, AI and IT Solutions Helping Agriculture)
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16 pages, 4441 KiB  
Article
Advancing Early Fault Diagnosis for Multi-Domain Agricultural Machinery Rolling Bearings through Data Enhancement
by Fengyun Xie, Gang Li, Hui Liu, Enguang Sun and Yang Wang
Agriculture 2024, 14(1), 112; https://doi.org/10.3390/agriculture14010112 - 10 Jan 2024
Cited by 8 | Viewed by 2048
Abstract
In the context of addressing the challenge posed by limited fault samples in agricultural machinery rolling bearings, especially when early fault characteristics are subtle, this study introduces a novel approach. The proposed multi-domain fault diagnosis method, anchored in data augmentation, aims to discern [...] Read more.
In the context of addressing the challenge posed by limited fault samples in agricultural machinery rolling bearings, especially when early fault characteristics are subtle, this study introduces a novel approach. The proposed multi-domain fault diagnosis method, anchored in data augmentation, aims to discern early faults in agricultural machinery rolling bearings, particularly within an imbalanced sample framework. The methodology involves determining early fault signals throughout the life cycle, constructing early fault datasets with varying imbalance rates for different fault types, and subsequently employing the Synthetic Minority Oversampling Technique (SMOTE) to balance the fault data. The study then extracts relative wavelet packet energy and time-domain sensitive features (variance, peak to peak) from the original and generated fault data to form a multi-domain fault feature vector. This vector is utilized for fault state recognition using a Support Vector Machine (SVM). Evaluation metrics such as accuracy, recall, and F1 values assess the recognition effectiveness for each rolling bearing state, with the overall model recognition evaluated based on accuracy. The proposed method is rigorously analyzed and validated using the XJTU-SY rolling bearing accelerated life test dataset. Comparative analysis is conducted with non-data enhanced fault feature vectors, specifically the relative energy of the wavelet packet, both with and without time-domain features. Experimental results underscore the superior performance of multi-domain fault features in providing a comprehensive description of signal information, leading to enhanced classification performance. Furthermore, the study demonstrates improved classification accuracy and recall rates for the balanced dataset compared to the imbalanced dataset. This research significantly contributes to an effective identification method for the early fault diagnosis of small sample rolling bearings in agricultural machinery. Full article
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23 pages, 6085 KiB  
Article
Enhancing the Fatigue Design of Mechanical Systems Such as Refrigerator to Reserve Food in Agroindustry for the Circular Economy
by Seongwoo Woo, Dennis L. O’Neal, Yimer Mohammed Hassen and Gezae Mebrahtu
Sustainability 2023, 15(8), 7010; https://doi.org/10.3390/su15087010 - 21 Apr 2023
Cited by 2 | Viewed by 2313
Abstract
To prolong the fatigue life of a product handled by machines such as refrigerators and agricultural machinery, parametric accelerated life testing (ALT) is recommended as a systemized approach to detect design inadequacies and reduce fatigue. It demands (1) an ALT strategy, (2) a [...] Read more.
To prolong the fatigue life of a product handled by machines such as refrigerators and agricultural machinery, parametric accelerated life testing (ALT) is recommended as a systemized approach to detect design inadequacies and reduce fatigue. It demands (1) an ALT strategy, (2) a fatigue type, (3) parametric ALTs with change, and (4) an estimate of whether the present product completes the BX lifetime. The utilization of a quantum-transported life-stress type and a sample size are advocated. The enhancements in the lifetime of a refrigerator ice-maker, containing an auger motor with bearings, were employed as a case study. In the 1st ALT, a steel rolling bearing cracked due to repeated loading under cold conditions (below −20 °C) in the freezer compartment. The bearing material was changed from an AISI 52100 Alloy Steel with 1.30–1.60% chromium to a lubricated sliding bearing with sintered and hardened steel (FLC 4608-110HT) because of its high fatigue strength at lower temperatures. In the 2nd ALT, a helix made of polycarbonates (PCs) fractured. In the redesign, a reinforced rib of the helix was thickened. Because no troubles in the 3rd ALT happened, the life of an ice-maker was proven to have a B1 life 10 years. Full article
(This article belongs to the Special Issue Toward a Circular Economy in the Agro-Industrial and Food Sectors)
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