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Keywords = MWCNT-BN hybrids

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22 pages, 4363 KB  
Article
Enhancing Cutting Oil Efficiency with Nanoparticle Additives: A Gaussian Process Regression Approach to Viscosity and Cost Optimization
by Beytullah Erdoğan, İrfan Kılıç, Abdulsamed Güneş, Orhan Yaman and Ayşegül Çakır Şencan
Nanomaterials 2025, 15(13), 1008; https://doi.org/10.3390/nano15131008 - 30 Jun 2025
Viewed by 743
Abstract
Nanoparticle additives are used to increase the cooling efficiency of cutting fluids in machining. In this study, changing dynamic viscosity values depending on the addition of nanoparticles to cutting oils was investigated. Mono nanofluids were prepared by adding hBN (hexagonal boron nitride), ZnO, [...] Read more.
Nanoparticle additives are used to increase the cooling efficiency of cutting fluids in machining. In this study, changing dynamic viscosity values depending on the addition of nanoparticles to cutting oils was investigated. Mono nanofluids were prepared by adding hBN (hexagonal boron nitride), ZnO, MWCNT (multi-walled carbon nanotube), TiO2, and Al2O3 as nanoparticles, hybrid nanofluids were prepared by using two types of nanoparticles (ZnO + MWCNT, hBN + MWCNT etc.), and ternary nanofluids were prepared by using three types of nanoparticles. GPR (Gaussian process regression) was used to estimate unmeasured dynamic viscosity values using the dynamic viscosity values measured for different temperatures. Dynamic viscosity results are a precise determination (R2 = 1). An augmented dataset was obtained by adding the dynamic viscosity values estimated with high accuracy. A fitness function based on dynamic viscosity and nanoparticle unit costs was proposed for the cost analysis. With the help of the proposed fitness function, it was observed that the best performing nanoparticles were the ZnO and ZnO hybrid mixtures according to different dynamic viscosity and cost effects. The study showed that the most suitable nanofluid selection focused on performance and cost could be made without performing experiments under various operating conditions by increasing the limited experimental measurements with strong GPR estimates and using the proposed fitness function. Full article
(This article belongs to the Section Environmental Nanoscience and Nanotechnology)
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25 pages, 6081 KB  
Article
Predicting Thermal Conductivity of Nanoparticle-Doped Cutting Fluid Oils Using Feedforward Artificial Neural Networks (FFANN)
by Beytullah Erdoğan, Abdulsamed Güneş, İrfan Kılıç and Orhan Yaman
Micromachines 2025, 16(5), 504; https://doi.org/10.3390/mi16050504 - 26 Apr 2025
Viewed by 981
Abstract
Machining processes often face challenges such as elevated temperatures and wear, which traditional cutting fluids are insufficient to address. As a result, solutions involving nanoparticle additives are being explored to enhance cooling and lubrication performance. This study investigates the effect of thermal conductivity, [...] Read more.
Machining processes often face challenges such as elevated temperatures and wear, which traditional cutting fluids are insufficient to address. As a result, solutions involving nanoparticle additives are being explored to enhance cooling and lubrication performance. This study investigates the effect of thermal conductivity, an important property influenced by the densities of mono and hybrid nanofluids. To this end, various nanofluids were prepared by incorporating hexagonal boron nitride (hBN), zinc oxide (ZnO), multi-walled carbon nanotubes (MWCNTs), titanium dioxide (TiO2), and aluminum oxide (Al2O3) nanoparticles into sunflower oil as the base fluid. Hybrid nanofluids were created by combining two nanoparticles, including ZnO + MWCNT, hBN + MWCNT, hBN + ZnO, hBN + TiO2, hBN + Al2O3, and TiO2 + Al2O3. A dataset consisting of 180 data points was generated by measuring the thermal conductivity and density of the prepared nanofluids at various temperatures (30–70 °C) in a laboratory setting. Conducting thermal conductivity measurements across different temperature ranges presents significant challenges, requiring considerable time and resources, and often resulting in high costs and potential inaccuracies. To address these issues, a feedforward artificial neural network (FFANN) method was proposed to predict thermal conductivity. Our multilayer FFANN model takes as input the temperature of the experimental environment where the measurement is made, the measured thermal conductivity of the relevant nanoparticle, and the relative density of the nanoparticle. The FFANN model predicts the thermal conductivity value linearly as output. The model demonstrated high predictive accuracy, with a reliability of R = 0.99628 and a coefficient of determination (R2) of 0.9999. The average mean absolute error (MAE) for all hybrid nanofluids was 0.001, and the mean squared error (MSE) was 1.76 × 10−6. The proposed FFANN model provides a State-of-the-Art approach for predicting thermal conductivity, offering valuable insights into selecting optimal hybrid nanofluids based on thermal conductivity values and nanoparticle density. Full article
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14 pages, 4427 KB  
Article
Constructing Heterostructured MWCNT-BN Hybrid Fillers in Electrospun TPU Films to Achieve Superior Thermal Conductivity and Electrical Insulation Properties
by Yang Zhang, Shichang Wang, Hong Wu and Shaoyun Guo
Polymers 2024, 16(15), 2139; https://doi.org/10.3390/polym16152139 - 27 Jul 2024
Cited by 2 | Viewed by 2189
Abstract
The development of thermally conductive polymer/boron nitride (BN) composites with excellent electrically insulating properties is urgently demanded for electronic devices. However, the method of constructing an efficient thermally conductive network is still challenging. In the present work, heterostructured multi-walled carbon nanotube-boron nitride (MWCNT-BN) [...] Read more.
The development of thermally conductive polymer/boron nitride (BN) composites with excellent electrically insulating properties is urgently demanded for electronic devices. However, the method of constructing an efficient thermally conductive network is still challenging. In the present work, heterostructured multi-walled carbon nanotube-boron nitride (MWCNT-BN) hybrids were easily prepared using an electrostatic self-assembly method. The thermally conductive network of the MWCNT-BN in the thermoplastic polyurethane (TPU) matrix was achieved by the electrospinning and stack-molding process. As a result, the in-plane thermal conductivity of TPU composite films reached 7.28 W m−1 K−1, an increase of 959.4% compared to pure TPU films. In addition, the Foygel model showed that the MWCNT-BN hybrid filler could largely decrease thermal resistance compared to that of BN filler and further reduce phonon scattering. Finally, the excellent electrically insulating properties (about 1012 Ω·cm) and superior flexibility of composite film make it a promising material in electronic equipment. This work offers a new idea for designing BN-based hybrids, which have broad prospects in preparing thermally conductive composites for further practical thermal management fields. Full article
(This article belongs to the Special Issue Advance in Polymer Composites: Fire Protection and Thermal Management)
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