Search Results (2)

Reinforcement of silica aerogels, remarkable lightweight mesoporous materials with outstanding insulation performance, is still a challenging research topic. Among the strategies used to overcome their brittleness, one of the most effective is the manufacturing of aerogel composites with embedded fibres. In this work, the incorporation of nanofibres together with microfibres in a tetraethoxysilane–vinyltrimethoxysilane matrix is investigated for the first time for the development of novel aerogel nanocomposites. The nanofibres, synthesized from different aramid fibres, including Kevlar^® pulp, Technora^®, Teijinconex^® and Twaron^® fibres, were used in different combinations with microaramids and the resulting nanocomposites were thoroughly investigated for their physicochemical and thermomechanical features. The properties depended on the type and amount of the nano/microfibre used. While the microfibres exhibited low interaction with the silica matrix, the higher surface of the nanofibres ensured increased contact with the gel matrix. A low bulk density of 161 kg m⁻³ and thermal conductivity of 38.3 mW m⁻¹ K⁻¹ (Hot Disk^®) was achieved when combining the nanofibres obtained from Kevlar^® pulp with the Technora^® or Teijinconex^® long fibres. The nanofibres showed higher dispersion and random orientation and in combination with microfibres led to the improvement by a factor of three regarding the mechanical properties of the aerogel nanocomposites reinforced only with microfibres. The scale-up process of the samples and simulated tests of thermal cycling and vacuum outgassing successfully conducted indicate good compliance with space applications. Full article

The present work describes for the first time the preparation of silica-based aerogel composites containing tetraethoxysilane (TEOS) and vinyltrimethoxysilane (VTMS) reinforced with Kevlar^® pulp. The developed system was extensively investigated, regarding its physical, morphological, thermal and mechanical features. The obtained bulk density values were satisfactory, down to 208 kg·m⁻³, and very good thermal properties were achieved—namely a thermal conductivity as low as 26 mW·m⁻¹·K⁻¹ (Hot Disk^®) and thermal stability up to 550 °C. The introduction of VTMS offers a better dispersion of the polyamide fibers, as well as a higher hydrophobicity and thermal stability of the composites. The aerogels were also able to withstand five compression-decompression cycles without significant change of their size or microstructure. A design of experiment (DOE) was performed to assess the influence of different synthesis parameters, including silica co-precursors ratio, pulp amount and the solvent/Si molar ratio on the nanocomposite properties. The data obtained from the DOE allowed us to understand the significance of each parameter, offering reliable guidelines for the adjustment of the experimental procedure in order to achieve the optimum properties of the studied aerogel composites. Full article