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Keywords = APQP

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15 pages, 2610 KiB  
Article
Product Quality Planning in Laser Metal Processing Based on Open Innovation Using Quality Function Deployment
by Nelli Vladimirovna Syreyshchikova, Danil Yurievich Pimenov, Elena Nikolaevna Yaroslavova, Munish Kumar Gupta, Shubham Sharma and Khaled Giasin
J. Open Innov. Technol. Mark. Complex. 2021, 7(4), 240; https://doi.org/10.3390/joitmc7040240 - 6 Dec 2021
Cited by 3 | Viewed by 3154
Abstract
The results of the development of a modified quality function deployment (QFD) method, obtained for the first time to improve the product quality planning process in the metal cutting of laser technologies confirming the dynamics of open innovation, are presented. When using new [...] Read more.
The results of the development of a modified quality function deployment (QFD) method, obtained for the first time to improve the product quality planning process in the metal cutting of laser technologies confirming the dynamics of open innovation, are presented. When using new marketing technologies, the requirements of consumers are established; a factorial model of customer satisfaction was determined with after an assessment by expert methods, their wishes were transformed into indicators of product quality, and its concept was developed. Product quality is enhanced by optimizing project specifications. The method of functional cost analysis (FCA) was applied for the manufacturing processes, which made it possible to reduce the costs of their implementation. New methods of product quality control were applied. The developed planning process is described by a sequence diagram, an algorithm, and a responsibility matrix. The research used search methods including Internet resources required for open innovation, namely functional modeling methods (IDEF) and the method of advanced product quality planning (APQP). The results of the achieved advantages of open innovation (reduction in research and development costs, implementation of the principles of total quality management (TQM), customer orientation, process approach, improvement) are recommended for further application both at the enterprise and in the metalworking of mechanical engineering. The practical significance of the results of this work is the reduction in internal and external failures by 12%; reduction in time for new product development by 9%; reduction in costs for online resources by 11% and quality control during production by 7%; reduction in labor costs for process management by 25%; and the stability of the process, which improved by 25%. Full article
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12 pages, 2288 KiB  
Article
Development Approach Model for Automotive Headlights with Mixed Delivery Methodologies over APQP Backbone
by Costel-Ciprian Raicu, George-Călin Seriţan, Bogdan-Adrian Enache and Marilena Stănculescu
Appl. Sci. 2021, 11(22), 10581; https://doi.org/10.3390/app112210581 - 10 Nov 2021
Cited by 5 | Viewed by 3702
Abstract
Headlights’ development for the automotive industry is gaining a lot of volatility due to frequent changes in features, styling and design, hardware interfaces, and software upgrades required by the OEM, supplier, or new trends in regulations. Standard development models based on V-cycle compliant [...] Read more.
Headlights’ development for the automotive industry is gaining a lot of volatility due to frequent changes in features, styling and design, hardware interfaces, and software upgrades required by the OEM, supplier, or new trends in regulations. Standard development models based on V-cycle compliant with CMMI are not responding with reactivity on constant changes. The article proposes an approach based on mixed development strategies over the different core domains with Lean, Scrum, Feature-Driven Development, and VDI to satisfy the APQP milestones, with a proposal of a canvas-type model, the rapid delivery of headlights is portrayed. The efficiency and effectiveness of the model are assessed based on the assumed number of changes for new high-end headlights, based on experience and real cases. A delivery baseline LED-based Headlight development—planned versus actual—chart is presented and explained. Full article
(This article belongs to the Topic Modern Technologies and Manufacturing Systems)
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