Search Results (3)

Auxetic lattice structures are three-dimensionally designed intricately repeating units with multifunctionality in three-dimensional space, especially with the emergence of additive manufacturing (AM) technologies. In aerospace applications, these structures have potential for use in high-performance lightweight components, contributing to enhanced efficiency. This paper investigates the design, numerical simulation, manufacturing, and testing of three-dimensional (3D) star-shaped lattice structures with tailored mechanical properties. Finite element analysis (FEA) was employed to examine the effect of a lattice unit’s vertex angle and strut diameter on the lattice structure’s Poisson’s ratio and effective elastic modulus. The strut diameter was altered from 0.2 to 1 mm, while the star-shaped vertex angle was adjusted from 15 to 90 degrees. Laser powder bed fusion (LPBF), an AM technique, was employed to experimentally fabricate 3D star-shaped honeycomb structures made of Ti₆Al₄V alloy, which were then subjected to compression testing to verify the modelling results. The effective elastic modulus was shown to decrease when increasing the vertex angle or decreasing the strut diameter, while the Poisson’s ratio had a complex behaviour depending on the geometrical characteristics of the structure. By tailoring the unit vertex angle and strut diameter, the printed structures exhibited negative, zero, and positive Poisson’s ratios, making them applicable across a wide range of aerospace components such as impact absorption systems, aircraft wings, fuselage sections, landing gear, and engine mounts. This optimization will support the growing demand for lightweight structures across the aerospace sector. Full article

An improved star-shaped honeycomb (ISSH) is a kind of honeycomb structure with excellent performance. The main objective of this study was to provide some ideas for the optimization of the ISSH structure in ships. As a result, 2D-ISSH specimens were fabricated using 3D printing technology, and a quasistatic compression test was carried out to investigate the deformation mode and mechanical properties. The experimental results showed that the 2D-ISSH structure exhibited “V”-shaped and “-”-shaped deformation patterns with a double-platform stress stage. To further utilize the excellent performance of the structure and obtain a better negative Poisson’s ratio effect and broader application, based on the properties of the 2D-ISSH specimen, a 3D-ISSH structure was proposed and a finite element simulation was carried out. The simulation results of the 3D-ISSH structure showed different deformation patterns, including “X”- shaped and “-”-shaped patterns. According to the deformation mechanism of typical cells, the stress formula for the 3D-ISSH double platform was derived, and the theoretical results agreed well with the numerical results. The effects of the structural design, materials, and dimensions on the mechanical properties, such as the energy absorption and negative Poisson’s ratio, of the ISSH and similar structures were explored. The combined performance of various honeycombs was evaluated from multiple perspectives. Full article

A negative Poisson’s ratio honeycomb material has the characteristics of anti-conventional deformation behavior and high impact resistance, which is a new lightweight microstructure material with broad application prospects. However, most of the current research is still at the microscopic level and two-dimensional level, and little research has been carried out for three-dimensional structures. Compared with the two-dimensional level, three-dimensional negative Poisson’s ratio structural mechanics metamaterials have the advantages of a lighter mass, higher material utilization, and more stable mechanical properties, and they have great potential for development in the fields of aerospace, the defense industry, and vehicles and ships. This paper presents a novel 3D star-shaped negative Poisson’s ratio cell and composite structure, inspired by the octagon-shaped 2D negative Poisson’s ratio cell. The article carried out a model experimental study with the help of 3D printing technology and compared it with the numerical simulation results. The effects of structural form and material properties on the mechanical characteristics of 3D star-shaped negative Poisson’s ratio composite structures were investigated through a parametric analysis system. The results show that the error of the equivalent elastic modulus and the equivalent Poisson’s ratio of the 3D negative Poisson’s ratio cell and the composite structure is within 5%. The authors found that the size of the cell structure is the main factor affecting the equivalent Poisson’s ratio and the equivalent elastic modulus of the star-shaped 3D negative Poisson’s ratio composite structure. Furthermore, among the eight real materials tested, rubber exhibited the best negative Poisson’s ratio effect, while the copper alloy showed the best effect among the metal materials, with a Poisson’s ratio between −0.058 to −0.050. Full article