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Authors = Michele Ferlauto ORCID = 0000-0002-7477-2172

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25 pages, 13450 KiB  
Article
A Two-Dimensional Analysis of the Flowfield and Performances of Linear Aerospikes During Differential Throttling
by Jehangir Hassan, Gaetano Maria Di Cicca, Michele Ferlauto, Roberto Marsilio and Emanuele Resta
Aerospace 2025, 12(3), 200; https://doi.org/10.3390/aerospace12030200 - 28 Feb 2025
Viewed by 960
Abstract
The performances of two linear aerospike nozzles, generated by truncating the same plug contour at 40% and 20% of its ideal length, are investigated numerically within a two-dimensional approximation and compared with each other. The nozzle geometry is a 2D representation, extracted from [...] Read more.
The performances of two linear aerospike nozzles, generated by truncating the same plug contour at 40% and 20% of its ideal length, are investigated numerically within a two-dimensional approximation and compared with each other. The nozzle geometry is a 2D representation, extracted from the CAD model of the actual nozzles under experimental investigation. In the working conditions studied here, the nozzle is throttled differentially, by setting different flow conditions on the upper and lower inlet, with the aim of generating thrust vectoring effects. The performances and flowfield of both aerospikes are investigated for values of the nozzle pressure ratio (npr) ranging from 3.7 up to the design condition (NPR=200), and for several levels of differential throttling. The CFD approach adopted is based on a two-dimensional RANS flow model. Comparisons between the numerical and experimental data are performed at two nozzle working conditions: without and with differential throttling. The numerical results are in good agreement with the experimental data. Moreover, the numerical simulations of the throttling case have shown a thrust deflection of about 5 degrees, with a differential pressure of approximately 10 percent. Full article
(This article belongs to the Section Aeronautics)
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18 pages, 9176 KiB  
Article
A Non-Contact AI-Based Approach to Multi-Failure Detection in Avionic Systems
by Chengxin Liu, Michele Ferlauto and Haiwen Yuan
Aerospace 2024, 11(11), 864; https://doi.org/10.3390/aerospace11110864 - 22 Oct 2024
Viewed by 1917
Abstract
The increasing electrification and integration of advanced controls in modern aircraft designs have significantly raised the number and complexity of installed printed circuit boards (PCBs), posing new challenges for efficient maintenance and rapid failure detection. Despite self-diagnostic features in current avionics systems, circuit [...] Read more.
The increasing electrification and integration of advanced controls in modern aircraft designs have significantly raised the number and complexity of installed printed circuit boards (PCBs), posing new challenges for efficient maintenance and rapid failure detection. Despite self-diagnostic features in current avionics systems, circuit damage and multiple simultaneous failures may arise, compromising safety and diagnostic accuracy. To address these challenges, this paper aims to develop a fast, accurate, and non-destructive, multi-failure diagnosis algorithm for PCBs. The proposed method combines a self-attention mechanism with an adaptive graph convolutional neural network to enhance diagnostic precision. A convolutional neural network with residual connections extracts features from scalar magnetic field data, ensuring robust input diversity. The model was tested on a typical dual-phase amplitude boosting circuit with up to four different simultaneous failures, achieving the experimental results of 99.08%, 98.50%, 98.78%, 98.01%, 98.93%, 98.25%, 97.03%, and 99.77% across metrics including overall precision, per-class precision, overall recall, per-class recall, overall F1 measure, and per-class F1 measure. The results demonstrated its effectiveness and feasibility in diagnosing complex PCBs with multiple failures, indicating the algorithm’s potential to improve failure diagnosis performance and offer a promising PCB diagnosis solution in aerospace applications. Full article
(This article belongs to the Collection Avionic Systems)
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14 pages, 7748 KiB  
Article
Characterization of the Three-Dimensional Flowfield over a Truncated Linear Aerospike
by Roberto Marsilio, Gaetano Maria Di Cicca, Emanuele Resta and Michele Ferlauto
Fluids 2024, 9(8), 179; https://doi.org/10.3390/fluids9080179 - 10 Aug 2024
Cited by 1 | Viewed by 1390
Abstract
The work focuses on the characterization of the flowfield over a truncated linear aerospike by combining theoretical grounds, numerical simulations and experimental tests. The experimental investigations are carried out on a test rig designed at Politecnico di Torino for advanced nozzle testing. Fully [...] Read more.
The work focuses on the characterization of the flowfield over a truncated linear aerospike by combining theoretical grounds, numerical simulations and experimental tests. The experimental investigations are carried out on a test rig designed at Politecnico di Torino for advanced nozzle testing. Fully three-dimensional CFD analyses are performed on the actual geometry of the experimental nozzle model. At low nozzle pressure ratios (nprs) the analysis combines numerical simulations and experimental testing, which are also used for validating the CFD results. At higher nprs, the flowfield characterization is performed only by three-dimensional CFD analyses. In addition to the validation of the numerical method, the edge effects at different nprs have been observed. Full article
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21 pages, 3500 KiB  
Article
AI-Based Detection of Surge and Rotating Stall in Axial Compressors via Dynamic Model Parameter Estimation
by Sara Zanotti, Davide Ceschini and Michele Ferlauto
Fluids 2024, 9(6), 134; https://doi.org/10.3390/fluids9060134 - 1 Jun 2024
Cited by 2 | Viewed by 1710
Abstract
Compressors are an essential component of aircraft engines. Their design and operation must be extremely reliable as engine safety and performance depend greatly on these elements. Axial compressors exhibit instabilities, such as surge or rotating stall, in a region close to the peak [...] Read more.
Compressors are an essential component of aircraft engines. Their design and operation must be extremely reliable as engine safety and performance depend greatly on these elements. Axial compressors exhibit instabilities, such as surge or rotating stall, in a region close to the peak of their performance curves. These fluid dynamic instabilities can cause drops in efficiency, stress on the blades, fatigue, and even failures. Compressors are handled therefore by operating with a safety margin far from the surge line. Moreover, models able to predict onset instabilities and to reproduce them are of great interest. A dynamic system able to describe successfully both surge and rotating stall is the model presented by Moore and Greitzer That model has also been used for developing control laws of the compressor dynamics. The present work aims at developing an artificial neural network (ANN) approach able to predict either the permanence of the system in stable working condition or the onset instabilities from a time sequence of the compressor dynamics. Different solutions were tried to find the most suitable model for identifying the system, as well as the effects of the duration of the time sequence on the accuracy of the predicted compressor working conditions. The network was further tried for sequences with different initial values in order to perform a system analysis that included multiple variations from the initial database. The results show how it is possible to identify with high accuracy both rotating stall and surge with the ANN approach. Moreover, the presence of an underlying fluid dynamic model shares some similarities with physically informed AI procedures. Full article
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16 pages, 6505 KiB  
Article
Passive Control of Vortices in the Wake of a Bluff Body
by Marek Pátý, Michael Valášek, Emanuele Resta, Roberto Marsilio and Michele Ferlauto
Fluids 2024, 9(6), 131; https://doi.org/10.3390/fluids9060131 - 31 May 2024
Viewed by 1544
Abstract
Vortices belong to the most important phenomena in fluid dynamics and play an essential role in many engineering applications. They can act detrimentally by harnessing the flow energy and reducing the efficiency of an aerodynamic device, whereas in other cases, their presence can [...] Read more.
Vortices belong to the most important phenomena in fluid dynamics and play an essential role in many engineering applications. They can act detrimentally by harnessing the flow energy and reducing the efficiency of an aerodynamic device, whereas in other cases, their presence can be exploited to achieve targeted flow conditions. The control of the vortex parameters is desirable in both cases. In this paper, we introduce an optimization strategy for the control of vortices in the wake of a bluff body. Flow modelling is based on RANS and DES computations, validated by experimental data. The algorithm for vortex identification and characterization is based on the triple decomposition of motion. It produces a quantitative measure of vortex strength which is used to define the objective function in the optimization procedure. It is shown how the shape of an aerodynamic device can be altered to achieve the desired characteristics of vortices in its wake. The studied case is closely related to flame holders for combustion applications, but the conceptual approach has a general applicability to vortex control. Full article
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16 pages, 11511 KiB  
Article
Impeller Design and Performance Analysis of Aviation Fuel Pump Based on the Inverse Method
by Chenguang Ping, Jinguang Yang, Michele Ferlauto and Yang Zhao
Designs 2023, 7(3), 61; https://doi.org/10.3390/designs7030061 - 30 Apr 2023
Cited by 1 | Viewed by 2936
Abstract
Centrifugal pumps have a wide range of applications in the aviation field. The present work focuses on the optimal design of aviation fuel pump impellers by means of an inverse method. The fuel pump impeller is designed here by solving an inverse problem, [...] Read more.
Centrifugal pumps have a wide range of applications in the aviation field. The present work focuses on the optimal design of aviation fuel pump impellers by means of an inverse method. The fuel pump impeller is designed here by solving an inverse problem, in which the impeller geometry is found by imposing a target blade loading. As the inverse procedure is inviscid, an iterative process based on RANS is then applied to finally converge to a fully viscous solution. Three representative loading distributions have been investigated, and the final performances are evaluated by RANS computations. Since flow variables, rather than the blade geometry, are imposed on the target flow field, it is found that the impellers designed by way of the inverse method have high efficiency under the conditions without cavitation; among them, the pump impeller with a higher loading at the hub maintains a high efficiency for a wide range of flow conditions and also has better anti-cavitation performances under low inlet pressure conditions. Moreover, cavitation resistance can be improved by adjusting the loading distribution near the blade leading edge using the inverse design tool. Full article
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17 pages, 8617 KiB  
Article
Thrust Vectoring of a Fixed Axisymmetric Supersonic Nozzle Using the Shock-Vector Control Method
by Emanuele Resta, Roberto Marsilio and Michele Ferlauto
Fluids 2021, 6(12), 441; https://doi.org/10.3390/fluids6120441 - 7 Dec 2021
Cited by 17 | Viewed by 6181
Abstract
The application of the Shock Vector Control (SVC) approach to an axysimmetric supersonic nozzle is studied numerically. SVC is a Fluidic Thrust Vectoring (FTV) strategy that is applied to fixed nozzles in order to realize jet-vectoring effects normally obtained by deflecting movable nozzles. [...] Read more.
The application of the Shock Vector Control (SVC) approach to an axysimmetric supersonic nozzle is studied numerically. SVC is a Fluidic Thrust Vectoring (FTV) strategy that is applied to fixed nozzles in order to realize jet-vectoring effects normally obtained by deflecting movable nozzles. In the SVC method, a secondary air flow injection close to the nozzle exit generates an asymmetry in the wall pressure distribution and side-loads on the nozzle, which are also lateral components of the thrust vector. SVC forcing of the axisymmetric nozzle generates fully three-dimensional flows with very complex structures that interact with the external flow. In the present work, the experimental data on a nozzle designed and tested for a supersonic cruise aircraft are used for validating the numerical tool at different flight Mach numbers and nozzle pressure ratios. Then, an optimal position for the slot is sought and the fully 3D flow at flight Mach number M=0.9 is investigated numerically for different values of the SVC forcing. Full article
(This article belongs to the Special Issue High Speed Flows)
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13 pages, 1749 KiB  
Article
Differential Throttling and Fluidic Thrust Vectoring in a Linear Aerospike
by Michele Ferlauto, Andrea Ferrero, Matteo Marsicovetere and Roberto Marsilio
Int. J. Turbomach. Propuls. Power 2021, 6(2), 8; https://doi.org/10.3390/ijtpp6020008 - 21 Apr 2021
Cited by 17 | Viewed by 5951
Abstract
Aerospike nozzles represent an interesting solution for Single-Stage-To-Orbit or clustered launchers owing to their self-adapting capability, which can lead to better performance compared to classical nozzles. Furthermore, they can provide thrust vectoring in several ways. A simple solution consists of applying differential throttling [...] Read more.
Aerospike nozzles represent an interesting solution for Single-Stage-To-Orbit or clustered launchers owing to their self-adapting capability, which can lead to better performance compared to classical nozzles. Furthermore, they can provide thrust vectoring in several ways. A simple solution consists of applying differential throttling when multiple combustion chambers are used. An alternative solution is represented by fluidic thrust vectoring, which requires the injection of a secondary flow from a slot. In this work, the flow field in a linear aerospike nozzle was investigated numerically and both differential throttling and fluidic thrust vectoring were studied. The flow field was predicted by solving the Reynolds-averaged Navier–Stokes equations. The thrust vectoring performance was evaluated in terms of side force generation and axial force reduction. The effectiveness of fluidic thrust vectoring was investigated by changing the mass flow rate of secondary flow and injection location. The results show that the response of the system can be non-monotone with respect to the mass flow rate of the secondary injection. In contrast, differential throttling provides a linear behaviour but it can only be applied to configurations with multiple combustion chambers. Finally, the effects of different plug truncation levels are discussed. Full article
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