Search Results (5)

Fuel consumption optimization is a critical field of research within the automotive industry to meet consumer expectations and regulatory requirements. A reduction in fuel consumption can be achieved by reducing the energy consumed by the vehicle. Several subsystems contribute to the overall energy consumption of the vehicle, including the air conditioning (A/C) system. The loads within the A/C system are mainly contributed by the compressor, condenser fan, and underhood aerodynamic drag, which are the components targeted for overall vehicle energy use reduction in this paper. This paper explores a new avenue for A/C system control by considering the power consumption due to vehicle drag (regulated by the condenser fan and active grille shutters (AGS)) to reduce the energy consumption of the A/C system and improve the overall vehicle fuel economy. The control approach used in this paper is model predictive control (MPC). The controller is designed in Simulink, where the compressor clutch signal, condenser fan speed, and AGS open-fraction are inputs. The controller is connected to a high-fidelity vehicle model in Gamma Technologies (GT)-Suite (which is treated as the real physical vehicle) to form a software-in-the-loop simulation environment, where the controller sends actuator inputs to GT-Suite and the vehicle response is sent back to the controller in Simulink. Quadratic programming is used to solve the MPC optimization problem and determine the optimal input trajectory at each time step. The results indicate that using MPC to control the compressor clutch, condenser fan, and AGS can provide a 37.6% reduction in the overall A/C system energy consumption and a 32.7% reduction in the error for the air temperature reference tracking compared to the conventional baseline proportional integral derivative control present in the GT-Suite model. Full article

This paper expands upon the state of the art in nonlinear modeling of automotive air conditioning systems. Prior models considered only the effects of the refrigerant compressor and the condenser fan. There are two new aspects included here. First, we create a mathematical model for front-end underhood airflow, considering vehicle speed, condenser fan rotational speed, and active grille shutter position. In addition, we present a new model for the power consumption of the vehicle associated with aerodynamic drag caused by underhood flow, as well as a fan power model which accounts not only for changes in rotational speed but also changes in flow rate. The models developed in this paper are coded in MATLAB/Simulink and assessed for various vehicle driving conditions against a higher-fidelity vehicle energy management model, showing good agreement. By including the active grille shutters as a controllable actuator and the impact of underhood flow on vehicle drag and fan power consumption, control schemes can be developed to holistically target reduced energy consumption for the air conditioning system and, thus, improve the overall vehicle energy efficiency. Full article

Body force models of fans and compressors are widely employed for predicting performance due to the reduction in computational cost associated with their use, particularly in nonuniform inflows. Such models are generally divided into a portion responsible for flow turning and another for loss generation. Recently, accurate, uncalibrated turning force models have been developed, but accurate loss generation models have typically required calibration against higher fidelity computations (especially when flow separation occurs). In this paper, a blade profile loss model is introduced which requires the trailing edge boundary layer momentum thicknesses. To estimate the momentum thickness for a given blade section, an artificial neural network is trained using over 400,000 combinations of blade section shape and flow conditions. A blade-to-blade flow field solver is used to generate the training data. The model obtained depends only on blade geometry information and the local flow conditions, making its implementation in a typical computational fluid dynamics framework straightforward. We show good agreement in the prediction of profile loss for 2D cascades both on and off design in the defined ranges for the neural network training. Full article

Modern aircraft engines must accommodate inflow distortions entering the engines as a consequence of modifying the size, shape, and placement of the engines and/or nacelle to increase propulsive efficiency and reduce aircraft weight and drag. It is important to be able to predict the interactions between the external flow and the fan early in the design process. This is challenging due to computational cost and limited access to detailed fan/engine geometry. In this, the first part of a two part paper, we present a design process that produces a fan gas path and body force model with performance representative of modern high bypass ratio turbofan engines. The target users are those with limited experience in turbomachinery design or limited access to fan geometry. We employ quasi-1D analysis and a series of simplifying assumptions to produce a gas path and the body force model inputs. Using a body force model of the fan enables steady computational fluid dynamics simulations to capture fan–distortion interaction. The approach is verified for the NASA Stage 67 transonic fan. An example of the design process is also included; the model generated is shown to meet the desired fan stagnation pressure ratio and thrust to within 1%. Full article

Modern aircraft engines must accommodate inflow distortions entering the engines as a consequence of modifying the size, shape, and placement of the engines and/or nacelle to increase propulsive efficiency and reduce aircraft weight and drag. It is important to be able to predict the interactions between the external flow and the fan early in the design process. This is challenging due to computational cost and limited access to detailed fan/engine geometry. In this, the second part of a two part paper, we apply the fan gas path and body force model design process from Part 1 to the problem of predicting flow separation over an engine nacelle lip caused by crosswind. The inputs to the design process are based on NASA Stage 67. A body force model using the detailed Stage 67 geometry is also used to enable assessment of the accuracy of the design process based approach. In uniform flow, the model produced by the design process recreates the spanwise loading distribution of Rotor 67 with a 7% RMS error. Both models are then employed to predict crosswind separation velocity. The two approaches are found to agree in their prediction of the crosswind separation velocity to within 5%. Full article