Search Results (3)

Recycling wood-based panels is essential for promoting the cascading use of wood, advancing the transition to a circular economy, and maximizing the efficient use of natural resources. While recycling particleboard has become a well-established industrial practice, recycling medium density fiberboard (MDF) panels presents challenges, particularly in preserving material quality. The aim of this research work was to investigate and evaluate the combined effect of recycled MDF fibers and urea–formaldehyde (UF) resin content on the performance characteristics of the panels. MDF recycling was conducted using hydrothermal hydrolysis and hammer mill refinement. Preliminary experiments revealed that the degradation of properties in recycled MDF panels is not uniform with the addition of recycled fibers. The panels retained their properties significantly with up to 20% recycled fiber content, while formaldehyde emissions decreased by 1.2%. Based on these findings, the optimization of recycled fiber and UF resin content was performed, revealing that the maximum allowable recycled fiber content through hydrothermal hydrolysis and hammer mill refinement is 24%, with a minimum UF resin content of 12%. This study highlights the potential for integrating recycled MDF fibers into new panels, contributing to more sustainable production practices. By optimizing the balance between recycled fiber content and UF resin, it is possible to produce MDF panels that meet industry standards while reducing the environmental impact. Full article

Recycling medium-density fiberboards (MDF) presents notable technological challenges, primarily due to the deteriorated properties of the recycled wood fibers obtained from MDF waste. On the other hand, the enhanced valorization of recycled wood in the manufacturing of wood composites represents a viable approach for implementing the principles of a circular bio-economy in the wood-based panel industry and lowering its carbon footprint. This research aimed to investigate and evaluate the impact of the hydrothermal hydrolysis regime on the physical and mechanical properties of recycled MDF panels (rMDF). The hydrolysis temperature was varied from 121 °C (saturated steam pressure 0.2 MPa) to 134 °C (saturated steam pressure 0.3 MPa), and three hydrolysis durations, i.e., 30, 45, and 60 min, were applied. A control MDF panel, manufactured in laboratory conditions from industrial pulp, was used to perform the comparative analyses. It was observed that the degradation of the rMDF panels occurred when the hydrolysis temperature was increased from 121 °C to 134 °C. The research confirmed the deteriorated physical and mechanical properties of rMDF compared to the panels manufactured from natural wood fibers. Markedly, no significant differences were detected between the density profiles of the rMDF panels and the control boards fabricated from industrial pulp. As a result of the study, it was found that the hydrolysis temperature has a more significant effect than the processing time. It was also established that, in the preliminary preparation of the MDF panels into samples with dimensions similar to those of pulp chips, the optimal hydrolysis regime is at a temperature of 121° C (saturated steam pressure 0.2 MPa) and a time of 30 min. Full article

Unlike the recycling of particleboards, the recycling of medium-density fiberboards (MDF) is not a widespread industrial practice, and currently, most waste MDF panels are landfilled or incinerated after the end of their life cycle. Therefore, it is of great importance to develop cost-effective methods for MDF recycling. The extraction of resins used for bonding the panels, mostly urea–formaldehyde (UF) resins, is carried out mainly with hydrolysis. Hydrothermal hydrolysis is a more environmentally friendly and cheaper recycling technique compared to acid hydrolysis and allows obtaining a high yield of recycled fibers. The aim of this research work was to investigate and evaluate the effect of hydrolysis regime applied on its efficiency and on the properties of the recycled MDF fibers. For this purpose, thermal hydrolysis was carried out in an autoclave with saturated steam as a heat carrier. The main novelty of the research is the preliminary preparation of the recyclable MDF in samples with dimensions close to those of pulp chips. The effect of hydrolysis regime characteristics, i.e., process time and temperature on the properties of recycled MDF wood fibers, was studied. The hydrolysis temperatures used were 121 °C (saturated steam pressure of 0.2 MPa) and 134 °C (saturated steam pressure of 0.3 MPa); for each temperature, three durations were applied—30, 45, and 60 min. After hydrolysis, the resulting fiber fraction was refined using a hammer mill. The fractional and elemental composition of the recycled fibers obtained were evaluated. The hemicellulose content after each hydrolysis treatment was also determined. The chemical oxygen demand (COD) was defined as an indicator of wastewater contamination and as an indirect indicator of the quantitative yield of the process. The results revealed no significant changes in the elemental composition of the recycled fibers, and the hydrolysis regimes used showed no decrease in pentosan content. The recycled MDF fibers exhibited similar fiber morphology and fractional composition, being shorter than fibers from industrial pulp. The increased temperature and time of hydrolysis resulted in a significant increase in COD values. Based on the obtained results, with a view to the slightest contamination of wastewater (as determined by COD), the most promising hydrolysis regime was at a temperature of 121 °C and a time of 30 min. It should be emphasized that for a confirmation of this statement, the properties of MDF panels fabricated with fibers recycled in different regimes should be subsequently investigated. Full article