Modeling Critical Success Factors of Lean Strategy in the Manufacturing Industry
Abstract
:1. Introduction
1.1. Literature Review
1.2. Research Hypothesis
2. Materials and Methods
2.1. Collecting and Sampling
2.2. Instrument and Measures
2.3. Statistical Analysis
3. Results
3.1. Statistical Analysis of the Sample and the Instrument
3.2. Data Screening
3.3. Factor Analysis
3.4. Structural Equations Model (SEM)
3.5. Validation of the Final Model
4. Discussion
5. Conclusions
6. Limitations and Future Work
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Categories | Number | Valid Response % | Cumulative % |
---|---|---|---|
Gender | |||
Male | 204 | 85 | 85 |
Female | 36 | 15 | 100 |
Manufacture subsector | |||
Aerospace equipment | 42 | 17.5 | 17.5 |
Cars and trucks | 42 | 17.5 | 35 |
Other parts for motor vehicles | 36 | 15 | 50 |
Electrical and electronic equipment for vehicles | 30 | 12.5 | 62.5 |
Seats and interior accessories for automotive vehicles | 24 | 10 | 72.5 |
Trucks and tractors | 18 | 7.5 | 80 |
Gasoline engines and their parts for automotive vehicles | 18 | 7.5 | 87.5 |
Transmission systems for motor vehicles | 12 | 5 | 92.5 |
Bodies and trailers | 12 | 5 | 97.5 |
Others | 6 | 2.5 | 100 |
Experience | |||
Less than 2 years | 84 | 35 | 35 |
From 2 to 5 years | 96 | 40 | 75 |
From 5 to 10 years | 36 | 15 | 90 |
More than 10 years | 24 | 10 | 100 |
Position | |||
Product and process Engineer | 48 | 20 | 20 |
Product Design/Development engineers | 36 | 15 | 35 |
Project Leadership | 30 | 12.5 | 47.5 |
Supervisor | 30 | 12.5 | 60 |
Continuous improvement engineer | 24 | 10 | 70 |
Operations manager | 18 | 7.5 | 77.5 |
Quality engineer | 12 | 5 | 82.5 |
Plant manager | 12 | 5 | 87.5 |
Others | 30 | 12.5 | 100 |
Measurement Items | Mean | SD | Mode 1 |
---|---|---|---|
Top Management Involvement and Commitment (TMIC) | |||
TMIC1. Top management support and actively participate in LM improvement | 4.21 | 0.892 | 5 |
TMIC2. Consider the quality improvement as a way to increase success. | 4.55 | 0.688 | 5 |
TMIC3. Leadership encouraging employee participation in LM implementation. | 4.41 | 0.810 | 5 |
TMIC4. Leaders to have regular written communication on LM news and successes of projects. | 4.06 | 0.976 | 5 |
TMIC5. Availability of resources for employee training in the company. | 4.12 | 0.906 | 5 |
Project Leadership (PL) | |||
PL1. Strongly encourages employee involvement in LM projects. | 4.15 | 0.909 | 5 |
PL2. Helps my work group see areas in which we need more training. | 4.15 | 0.875 | 5 |
PL3. Explains rules and expectations to the work group. | 4.08 | 0.908 | 4 |
PL4. Shows concern for work group members’ well-being. | 4.10 | 0.946 | 5 |
PL5. Takes the time to discuss work group members’ concerns patiently. | 3.92 | 1.012 | 5 |
Training and Education (TE) | |||
TE1. Establishing the formal training programs. | 4.10 | 0.935 | 5 |
TE2. Training in interactive skills | 4.02 | 0.960 | 5 |
TE3. Our plant has a high skill level, compared with our industry (reverse coded). | 4.12 | 0.881 | 5 |
TE4. The organization provides adequate technical training for my team | 4.12 | 0.890 | 5 |
TE5. Training is available for members of this team when we need it. | 3.25 | 0.923 | 5 |
Customer Focus (CF) | |||
CF1. Involving customers on projects. | 3.31 | 1.228 | 3 |
CF2. Extent to which customers are actively involved in future product. | 3.93 | 0.985 | 4 |
CF3. Extent to which customers share current demand information with marketing department. | 3.90 | 0.997 | 4 |
CF4. Selecting projects that impact favorably on customer satisfaction. | 4.18 | 0.828 | 4 |
CF5. Evaluate and predict customer requirements on a regularly. | 4.12 | 0.895 | 5 |
Linking Lean to the Suppliers (LLS) | |||
LLS1. Suppliers are involved in LM projects. | 3.51 | 1.126 | 3 |
LLS2. Suppliers actively participate in improvement projects, and the organization provides support and review supplier’s improvement activities. | 3.56 | 1.147 | 4 |
LLS3. Extent to which problems are jointly solved with our suppliers. | 3.87 | 1.013 | 5 |
LLS4. Long term relationship and working partnership with key supplier is established. | 3.98 | 0.960 | 5 |
LLS5. Extent to which quality is considered as your number one criterion in selecting suppliers. | 4.01 | 0.958 | 5 |
Benefits (B) | |||
B1. Reduced costs of poor quality. | 4.26 | 0.823 | 5 |
B2. Improved customer satisfaction. | 4.36 | 0.753 | 5 |
B3. Improved quality and less rework. | 4.32 | 0.768 | 5 |
B4. Delivery performance. | 4.25 | 0.783 | 5 |
B5. Reduction of the amount of waste. | 4.33 | 0.753 | 5 |
B6. Improved competitive advantage. | 4.16 | 0.919 | 5 |
TMIC | PL | TE | CF | LLS | B | |
---|---|---|---|---|---|---|
TMIC | 0.628 a | 0.545 | 0.626 | 0.372 | 0.319 | 0.397 |
PL | 0.738 | 0.726 a | 0.615 | 0.393 | 0.335 | 0.266 |
TE | 0.791 | 0.784 | 0.630 a | 0.412 | 0.440 | 0.305 |
CF | 0.610 | 0.627 | 0.642 | 0.548 a | 0.501 | 0.426 |
LLS | 0.565 | 0.579 | 0.663 | 0.708 | 0.654 a | 0.392 |
B | 0.630 | 0.516 | 0.552 | 0.653 | 0.626 | 0.563 a |
Goodness-of-Fit Statistic | Acceptable Level | Initial Model | Final Model |
---|---|---|---|
χ2/df | Less than < 3 [34] | 2.003 | 2.008 |
Chi-square (χ2) | 843.225 | 847.32 | |
Degrees of freedom | 421 | 422 | |
RMSEA | Less than ≤ 0.08 [31,35] | 0.066 | 0.066 |
CFI | Great than 0.90 [31,33] | 0.920 | 0.920 |
TLI | Close or > 0.90 [31,33] | 0.912 | 0.912 |
IFI | Close or > 0.90 [31,33] | 0.921 | 0.920 |
PNFI | From 0.5 to 1 [36] | 0.773 | 0.774 |
AGFI | From 0.5 to 1 [36] | 0.784 | 0.784 |
PRATIO | From 0.5 to 1 [36] | 0.905 | 0.908 |
Hypothesis | Path Analysis | Estimate * | S.E. | C.R. | p | Results |
---|---|---|---|---|---|---|
H1 | TMIC → PL | 0.803 | 0.074 | 10.885 | ** | Accepted |
H2 | TMIC → TE | 0.405 | 0.081 | 4.977 | ** | Accepted |
H3 | PL → TE | 0.409 | 0.082 | 5.009 | ** | Accepted |
H4 | PL → CF | 0.715 | 0.074 | 9.647 | ** | Accepted |
H5 | PL → LLS | 0.790 | 0.090 | 8.782 | ** | Accepted |
H6 | TE → B | 0.135 | 0.068 | 1.976 | 0.074 | Reject |
H7 | LLS → B | 0.147 | 0.050 | 2.952 | 0.001 | Accepted |
H8 | CF → B | 0.303 | 0.070 | 4.331 | ** | Accepted |
TMIC | PL | CF | LLS | |||||
---|---|---|---|---|---|---|---|---|
Unst. | St. | Unst. | St. | Unst. | St. | Unst. | St. | |
PL | ||||||||
D.e. | 0.804 ** | 0.797 ** | ||||||
I.e. | --- | --- | ||||||
T.e. | 0.804 ** | 0.797 ** | ||||||
TE | ||||||||
D.e | 0.394 ** | 0.434 ** | 0.419 ** | 0.466 ** | ||||
I.e. | 0.337 ** | 0.371 ** | --- | --- | ||||
T.e. | 0.731 ** | 0.805 ** | 0.419 ** | 0.466 ** | ||||
CF | ||||||||
D.e | --- | --- | 0.721 ** | 0.726 ** | ||||
I.e. T.e. | 0.579 ** 0.579 ** | 0.579 ** 0.579 ** | --- 0.721 ** | --- 0.726 ** | ||||
LLS | ||||||||
D.e. | --- | --- | 0.793 ** | 0.652 ** | ||||
I.e. T.e. | 0.638 ** 0.638 ** | 0.520 ** 0.520 ** | --- 0.793 ** | --- 0.652 ** | ||||
B | ||||||||
D.e. | --- | --- | --- | --- | 0.362 ** | 0.519 ** | 0.180 ** | 0.317 ** |
I.e. T.e. | 0.325 ** 0.325 ** | 0.465 ** 0.465 ** | 0.404 ** 0.404 ** | 0.558 ** 0.558 ** | --- 0.362 ** | --- 0.519 ** | --- 0.180 ** | --- 0.317 ** |
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De la Vega, M.; Macias-Velasquez, S.; Baez-Lopez, Y.; Limon-Romero, J.; Tlapa, D.; Chávez-Moreno, E.A. Modeling Critical Success Factors of Lean Strategy in the Manufacturing Industry. Systems 2023, 11, 490. https://doi.org/10.3390/systems11100490
De la Vega M, Macias-Velasquez S, Baez-Lopez Y, Limon-Romero J, Tlapa D, Chávez-Moreno EA. Modeling Critical Success Factors of Lean Strategy in the Manufacturing Industry. Systems. 2023; 11(10):490. https://doi.org/10.3390/systems11100490
Chicago/Turabian StyleDe la Vega, Marina, Sharon Macias-Velasquez, Yolanda Baez-Lopez, Jorge Limon-Romero, Diego Tlapa, and Edgar Armando Chávez-Moreno. 2023. "Modeling Critical Success Factors of Lean Strategy in the Manufacturing Industry" Systems 11, no. 10: 490. https://doi.org/10.3390/systems11100490
APA StyleDe la Vega, M., Macias-Velasquez, S., Baez-Lopez, Y., Limon-Romero, J., Tlapa, D., & Chávez-Moreno, E. A. (2023). Modeling Critical Success Factors of Lean Strategy in the Manufacturing Industry. Systems, 11(10), 490. https://doi.org/10.3390/systems11100490