Study of the Dynamic Properties of the Miniature Electro-Hydrostatic Actuator
Abstract
:1. Introduction
2. System Composition and Working Principle
2.1. The Structure and Working Principle of Micro Two-Dimensional (2D) Pump
2.2. Components and Working Principle of the Miniature Electro-Hydrostatic Actuator (EHA)
3. Motor Modeling and Control Design
3.1. The Mathematical Model of Brushless DC Motor
3.2. Control Strategy Design
3.3. Simulation Model of the Controller
4. Modelling of The EHA Hydraulic System
4.1. The Mathematical Model of the Pump and the Hydraulic Cylinder
4.2. Simulation Modeling of Micro Two-Dimensional (2D) Pump
4.3. Simulation Modeling of the Hydraulic System
5. Simulation and Experimentation
5.1. Simulation
5.2. Experimental Research
6. Conclusions and Future Work
- An analysis of the structure and working principle of the micro 2D pump and the EHA system was performed. Compared with previous EHAs, the miniature EHA designed in this paper is smaller in size and simpler in structure. The total weight of this EHA does not exceed 300 g.
- A simulation model of the miniature EHA system was developed, and it was controlled using a suitable control algorithm. A joint simulation of Simulink and AMESim was used, and the simulation data show that the rise time of this EHA system is 0.158 s with a step signal of 6000 r/min and a bandwidth of 20 Hz.
- An experimental verification of the results of theoretical studies was carried out on a specially designed experimental stand for studying the dynamic properties of the EHA system. The rise time of the miniature EHA at a step signal of 6000 r/min is 0.242 s and the bandwidth is 13 Hz. The experimental results can correspond to the simulation results, indicating the reliability of this EHA system design scheme.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
Parameter | Value |
Internal resistance of motor | |
Quadrature axis inductance | |
Direct axis inductance | |
Motor speed | |
Flux linkage coefficient | |
Stator phase winding current | |
Stator phase winding electromotive force | |
Rotor moment of inertia | |
Load torque | |
Total pump displacement | |
Pump moment of inertia | |
Friction coefficient | |
Loss torque | |
Pump discharge pressure | |
Pump inlet pressure | |
Pump volume change | |
Pump displacement | |
Pump input flow | |
Pump output flow | |
Internal leakage coefficient | |
External leakage coefficient | |
Pump external leakage port pressure | |
Volume of the fluid | |
Effective area of the piston of the hydraulic cylinder | |
Displacement of the piston rod of the hydraulic cylinder | |
Modulus of elasticity of the volume of the fluid | |
Pressure of the two chambers of the hydraulic cylinder | |
Flow rate of the two chambers of the hydraulic cylinder | |
Flow rate of the load of the hydraulic cylinder | |
Pressure drop in the hydraulic line of the EHA | |
Mass of the piston rod of the hydraulic cylinder | |
Elastic stiffness of the load | |
Piston damping coefficient | |
External resistance |
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Component Name | Types | Weight/g | Basic Size/mm |
---|---|---|---|
Motor | D1806 | 20 | 26 × 18 |
Pump | Two-dimensional piston pumps | 51.5 | 37 × 21 |
Hydraulic cylinder | Double rod hydraulic cylinder | 49.6 | 39 × 10 |
Parameters | Value | Unit |
---|---|---|
Resistance | 0.1139 | Ω |
Quadrature axis inductance | 8.24 | μH |
Direct axis inductance | 13.35 | μH |
Flux linkage coefficient | 0.00407 | Wb |
Rotor moment of inertia | 5.64 | g·cm2 |
Pole pairs | 7 | none |
Parameters | Value | Unit |
---|---|---|
Oil density | 850 | kg/m3 |
Volumetric modulus of oil | 700 | MPa |
Displacement of the pump | 0.0035 | mL/r |
Pump RPM | Max 15,000 | r/min |
Volumetric efficiency of the pump | 90% | none |
Piston rod displacement | ±10 | mm |
Weight of the load | 0.5 | kg |
Basic pressure | 10 | MPa |
Pump moment of inertia | 62.3 | g·mm2 |
Effective area of the piston of the hydraulic cylinder | 12.567 | mm2 |
Mass of the piston rod of the hydraulic cylinder | 21.2 | g |
Piston damping coefficient | 0.25 | none |
Parameters | Value |
---|---|
Current | 21 |
Current | 284.75 |
Current | 33 |
Current | 284.75 |
Speed | 4.5 |
Speed | 7 |
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An, Y.; Mao, J.; Tong, C.; Zhou, X.; Ruan, J.; Li, S. Study of the Dynamic Properties of the Miniature Electro-Hydrostatic Actuator. Machines 2024, 12, 114. https://doi.org/10.3390/machines12020114
An Y, Mao J, Tong C, Zhou X, Ruan J, Li S. Study of the Dynamic Properties of the Miniature Electro-Hydrostatic Actuator. Machines. 2024; 12(2):114. https://doi.org/10.3390/machines12020114
Chicago/Turabian StyleAn, Yiqiang, Jiazhe Mao, Chengwei Tong, Xiaoyun Zhou, Jian Ruan, and Sheng Li. 2024. "Study of the Dynamic Properties of the Miniature Electro-Hydrostatic Actuator" Machines 12, no. 2: 114. https://doi.org/10.3390/machines12020114
APA StyleAn, Y., Mao, J., Tong, C., Zhou, X., Ruan, J., & Li, S. (2024). Study of the Dynamic Properties of the Miniature Electro-Hydrostatic Actuator. Machines, 12(2), 114. https://doi.org/10.3390/machines12020114