Examining Current and Future Applications of Electrocoagulation in Wastewater Treatment
Abstract
:1. Introduction
- (1)
- When an electric current is supplied from an external power source, the active coagulant cations (usually aluminum or iron) are released into the solution by the electrolytic oxidation of a sacrificial anode Equations (1) and (4);
- (2)
- Simultaneously, hydroxyl ions are produced due to cathode hydrolysis Equation (6);
- (3)
- The metal cations react with hydroxyls to form monomeric and polymeric species Equations (2), (3) and (5);
- (4)
- Neutralization of the surface charge of contaminants, suspended particulate matter, and emulsions is achieved due to its reaction with metal hydroxyls;
- (5)
- Agglomeration of neutralized particles and their coagulation occurs in the aqueous phase as flocs;
- (6)
- Precipitation of heavier flocs takes place by sedimentation via sweep coagulation;
- (7)
- Hydrogen bubbles are produced at the cathode by water electrolysis, resulting in the floatation of flocs at the surface of the solution via sweep coagulation Equation (6).
2. Nature of Electrocoagulation and Performance-Influencing Factors
2.1. Pros and Cons of Electrocoagulation
2.2. Removal Mechanisms
2.3. Influencing Factors
2.3.1. Electrode Materials and Its Arrangement
2.3.2. pH and Anion Concentration
2.3.3. Type of Power Sources and Current Density
EC Configuration | Impactor Factors | Pollutants or Wastewater | Optimum Operation Conditions | Removal Performance (%) and Power Consumption | Operation Cost | Reference |
---|---|---|---|---|---|---|
Batch mode; Reaction volume: 2 L; Electrode: Al (5 cm × 16.5 cm × 0.2 cm) and SS (6 cm × 16.5 cm × 0.2 cm), 5 cm apart; Stir rate: 300-rpm | CD, initial concentration, electrolysis duration, and application mode | pharmaceuticals from municipal wastewater | 48%, 44%, and 36% of DCF, CBZ, and AMX removal when the CD of 1.8 mA/cm2 | 0.1, 0.2, 0.81, and 1.57 €/m3 when CD of 0.3, 0.5, 1.15, and 1.8 mA/m2 | [33] | |
Electrode: Fe-SS, Al-SS (70 mm × 50 mm, distance: 5 mm); Reaction Volume: 500 mL; Stir rate: 200 rpm; Voltage: 40 V; Current: 5 A. | CD, Reaction time (RT) | uranium from mine water | RT: 101.6 min, CD: 59.9 mA/cm2 | Iron system: uranium concentration: 5 μg/L, cumulative uncertainty: 25 μg/L; Power consumption: 461.7 kWh/g-U; Aluminum systerm: 96 μg/L-U; | Iron system: in the United States: 60.0 USD/g-U, South Korea: 55.4 USD/g-U and Finland: 78.5 USD/g-U; Aluminum system: 9 747 USD/g-U) | [34] |
Batch mode; Reaction volume: 500 mL, Electrode: AL-SS and Fe-SS (70 mm × 50 mm, 5 mm apart); Stir rate: 200 rpm. | Electrode type, CD and RT | uranium from mine water | CD: 70 mA/cm2, RT: 120 min | 99.7% and 97.7% of uranium removal in Fe-SS and AL-SS system | [35] | |
Batch mode; Reaction volume: 0.35 L; Electrode: titanium, Al, Fe (4.4 cm × 4.7 cm, effective area of 62 cm2, MP-P); Stir rate: 300 rpm | Initial pH, CD, initial phosphorus concentration, and reaction | phosphorus from domestic wastewater | pHi: 4, CD: 20 A/m2, RT: 80 min | 99.99% of removal; Power consumption: 3.422 kWh/m3 | [36] | |
Batch mode (180 min); Reaction volume: 1000 mL; Electrode: Zn-SS (effective initial area of 33.5 cm2, connect in parallel, distance: 5–20 mm) | pH, CD, distance between electrodes, nature of electrolyte, and kind of cathode | filtered real olive mill | Initial pH: 3.2, CD: 250 A/m2, distance between electrodes: 1.0 cm and NaCl: 1.5g/L | Removal of total phenolic (TPh) and COD: 84.2% and 40.3% with NaCl, 72.3% and 20.9% without NaCl addition; Power consumption: 40 kW h/m3 (simulated WW) and 34 kW h/m3 (real WW) | [37] | |
Reaction volume: 3 L; Electrode: Four AL (0.15 m × 0.1 m × 0.002 m, distance 0.5 cm, BP/MP connection, effective surface area 4 × 10−3 m2). | Initial concentrations of fluoride, electrode connections | fluoride from drinking water | RT: 30 min, CD: 625 A/m2, using BP connection | Fluoride (1 mg/L) | 0.38 US$/m3 (MP) and 0.62 US$/m3 (BP) for the initial fluoride concentration of 10 mg/L1 | [39] |
Reaction volume: 1L; Electrode: Al or Fe (60 mm × 60 mm × 3 mm, effective area: 96 cm2, distance: 0.8 cm). | MP-P, MP-S, BP-P | textile wastewater | MP-P mode | Turbidity removal of 88.6% and 84.1%, Color removal 90.9% and 80.0%, COD removal of 69.3% and 64.1% of Al and Fe-based EC | Al-based EC: 6.439 €/m3, Fe based EC: 4.732 €/m3 | [41] |
EC followed by advanced oxidation by photoelectro-Fenton (PEF) process with in-situ H2O2 electrogeneration and UVA light irradiation; EC electrode: Fe or Al anode (3.0 cm × 1.5 cm × 0.25 cm), SS cathode, distance: 1.0 cm. | Anode material, supporting electrolyte, pH, and current | organic pollutants | 0.05 M NaCl, pH: 6.3, CD: 200 mA, RT: 15 min | [43] | ||
Batch mode; Reaction volume: 2 L; Anode: 10 mesh horizontal Al, Cathode: H2 evolving Al plate (14 cm × 20 cm), distance: 0.5 cm | Initial NO3− concentration, initial pH, applied CD, and NaCl concentration | nitrates | Complete removal after 100 min, 80% removal in 60 min; Power consumption: 3.9 to 96.17 kWh/kg nitrates | [44] | ||
Anode: Al-Mg (4.0 cm × 6.0 cm), cathode: SS (surface area of 35.1 cm2, Constant CD of 11.0 mA/cm2,300 cm3 of solution | Initial concentration of phosphate | phosphates | Maximum 100% removal in AL-Mg system, 97 ± 2% removal in Al-Al; Power consumption: 3.15 to 0.15 kWh/m3 | [45] | ||
Batch mode; Reaction volume: 1 L; Electrode: seven Al electrodes (active area: 72 cm2 of each, distance 1 cm, BP connection); Stir rate: 400 rpm | SO42−, Cl−, NO3− | fluoride | Defluoridation = 100% w/o other ions. With other ions, bulk reaction happens, residual fluoride controlled by Al (III) amount. | [46] | ||
Reactor size: 3 cm × 12 cm. Reaction volume: 40 mL; Electrode: Al plates (thickness of 2 mm, distance of 3 mm, effective surface area of 14 cm2 of each) | DC/AC, current densities, voltages, and operation modes, polarity changing frequency, AC current | Oil from synthetic bilge water | DC powered system: 98.8 ± 0.2%, 0.378 kWh/m3 to 0.977 kWh/m3; AC powered system: 99.2 ± 0.1%, 0.787 kWh/m3 to 0.936 kWh/m3 | [48] | ||
Batch mode; Reaction volume: 0.9 L; Electrodes: AZ31 alloy and Al plates (effective area of 76.5 cm2 and 46.6 cm2, distance of 0.5 cm), Current intensity of 0.34 A | polarity reversal frequency | Indigo carmine and chloride ions | 69.1% of chloride ions removal and 90.4% of non-purgeable dissolved organic carbon removal with 0 and 2 min polarity changes. | [49] | ||
Reaction volume: 400 mL; Electrodes: Al-Zn (60 mm × 40 mm × 2 mm, distance 2 cm); PREC: 9 V; reversing period of 10 s; Stir rate: 600 r/min, electrolyte concentration of NaCl: 1 g/L | Voltage, pH, stirring speed | PFAs from synthetic/natural groundwater samples | Voltage: 12.0 V, pH: 7.0, and stirring speed: 400 rpm | Removal of PFBS, PFHxS, and PFOS: 87.4%, 95.6%, and 100% in the synthetic aqueous solutions, and 59.0%, 88.2%, and 100% in the natural groundwater | [50] | |
Reaction volume: 1.0 L; Electrode: Magnesium alloy (size of 2 dm2 and distance of 0.5 cm) | pH, initial ion concentration, CD, co-existing ions | Copper | CD: 0.025 A/dm2, pH: 7.0 | Removal of 97.8 and 97.2% with an energy consumption of 0.634 and 0.996 kWh/m3 for AC and DC | [51] | |
Reaction volume: 1 L; Electrodes: Two L-shaped Al (surface area of 100 cm2 at 1 cm distance, and 20 pores with a diameter of 4 mm); Mixing speed of 50 rpm (≈10.47 rad/s). | pHi, process time, conductivity, initial HA concentration, pulse time, current type, electrode shape, electrode surfaces | HA | 0.57 kWh/g and 90% with DC and a simple electrode; 0.43 Wh/gand 91% with DC and a perforated electrode; 0.17 Wh/g and 85% with APC and a simple electrode; 0.18 Wh/g and 87% with APC and a perforated electrode | [31] | ||
Reaction volume: 1 l; Electrode: 30 Fe and SS rods (50 mm × 5 mm, distance of 2 cm, MP connection) | Electrode type, current type, CD, RT. | Lead and zinc from battery-making industry wastewater | EC with AC and Fe: 96.7%, 95.2%, and 0.69 kWh/m3 of lead removal, zinc removal and power consumption; EC with AC and SS: 93.8%,93.3% and 0.98 kWh/m2; EC with DC and Fe: 97.2%, 95.5% and 1.97 kW h/m2; EC with DC and SS: 93.2%, 92.5% and 2.53 kWh/m3 respectively | [52] | ||
Reaction volume: 1.0 L; Electrode: six Al plates (distance of 1 cm, effective area of 0.0210 m2, parallel connected) Power source: solar photovoltaic module | CD and detention time, | municipal wastewater | CD: 48 A/m2, hydraulic detention time: 16 min | 90% for COD, 94.56% for turbidity, and 49.78% for TDS; Power consumption: 2.27 kWh/m3 (20 min of RT and 40 A/m2 of CD) | [53] | |
Reaction volume: 50 mL; Electrodes: Al-AL with a conversion circuit; Power sources: a wind energy harvesting triboelectric nanogenerator | RT | algae wastewater, dye wastewater | SPEC removes 90% of algae and 97% of organic dye with self-powered treatment for 72 h. | [54] | ||
Reaction volume: 200 mL; Electrodes: two Al plates (effective electrode area of 25.3 cm2 and distance of 0.5 cm) Power sources: 3 MFC cells and DC | Power sources, electrode area, and distance | bilge water (EC) and municipal wastewater (MFC) | MFC stack-powered ECC removed 93% of oily organics | [56] | ||
Batch mode (60 min of each run); Electrode: AL-SS (surface area: 60 cm2 of each, distance: 3 cm); Power sources: 6 MFCs with two 1.2 V rechargeable batteries | Synthetic and real municipal wastewater, | For synthetic wastewater treatment: 95.4%, 88.4%, and 93.8% of COD, TDS, and TSS removal; For real municipal treatment: 83.7%, 57.5%, and 85.8% of each. | 3600 $/m3 per year | [57] | ||
Continuous mode; Reaction volume: 1 L; Stir rate: 250 rpm; Electrode: Al–Al (distance 2 cm, 6.3 cm × 7.9 cm) | HRT, drug concentration | NOM, acetaminophen | HRT at 40 min with 0.5 mg/L AP exhibited the best removal efficiency for NOM (55.9%) and AP (53.4%) removal. | US$ 0.03/m3, 0.05/m3, 0.08/m3, 0.10/m3 in 10 min, 20 min, 30 min, and 40 min HRT | [60] | |
Reaction volume: 150 mL; Electrode: two rods (1.2 cm × 5 cm, 2.5 cm apart). | current intensity, TDS | Boron (B) from river water, oilfield produced water | 50% B removal from river water (C0 = 10 mg/L, current = 0.2 A) in 2 h; 80% B removal from produced water (C0 = 50 mg/L, current = 1.0 A) in 2 h. | [62] | ||
EC–ultrafiltration; EC: two Fe anode (dimensions of 15 cm × 12 cm × 0.3 cm) and two graphite cathodes (15 cm × 12 cm × 1 cm), distance of electrode: 1.5 cm. | RT, CD, Initial pH | Sulfonated Humic Acid | RT: 7 min, CD: 10 mA/cm2, pH: 5. | Higher CD and operation time, lower pH, and improved SHA removal. Max removal: 89.12%. | [63] | |
Batchwise mode: recirculation of the liquid medium at 1.0 L/min; Electrode: Fe plates (parallel connected, 10 cm × 17 cm × 0.2 cm, effective area: 170 cm2, 2.0 cm apart); CD of 318–481 A/m2 | CD, RT, and initial pH, cl− and Fe | shale gas wastewater | For turbidity removal: 318 mA/cm2, 20 min and 4.4 (pHi); for TOC removal: 481 mA/cm2, 20 min and 2.4, and for Ca2+ removal: 400 A/m2, 20 min, 3.9 (pHi) | 98.3%, 78.5%, and 56.5% for turbidity, TOC, and Ca2+ removal under the optimum conditions | 0.80 US$/m3 | [64] |
2.4. Process Economy of EC
3. Process Developments in the Past and Up to Now
3.1. Earlier Work and Updated Studies
3.2. Application and Development Trends
4. New Developments
4.1. Emerging Pollutants Removal by EC
4.1.1. Removal of Microplastics
- (1)
- Sorption, electrical neutralization, and flotation, whereby the positive charge on the surface of the flocculants allows for the adsorption of negatively charged ionic MPs. The production of H2 and O2 bubbles during the EC process could also help bring the flocs to the surface, where they can be removed through skimming [23].
- (2)
- Oxidation reaction, where the reactive chlorine species (RCS, such as ClO− and Cl2) and reactive oxygen species (ROS, such as O2, O2•−, H2O2, and OH−) and Fe(IV) generated on the anode accompanied by the metal-ion precipitation, can oxidize the MPs into small molecules of non-toxic substrates [23].
4.1.2. Removal of PFASs
4.2. EC Powered by Bio-Current
4.2.1. Power Supply via Microbial Fuel Cells (MFCs)
4.2.2. Power Supply via EW
4.3. Unilizaiton of Power Management Systems in EC
5. Research Gap and Further Research Direction of EC
6. Conclusions
- Optimizing operating conditions of EC to achieve both low power consumption and high removal efficiency;
- Exploring the techno-economic feasibility of coupling EC and EW/MFC systems;
- Identifying the energy pathways and energy application/management of hybrid systems;
- Focusing on the effective removal of emerging pollutants using a hybrid EC system.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
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Pros | Cons |
---|---|
Produces larger and more stable flocs for easy filtration, compared with CC. | Cathode passivation can occur due to the hydroxides of calcium, magnesium, and other substances, inhibiting the flow of current and the release of hydrogen. |
pH control without chemicals. | Sacrificial anodes must be replaced periodically due to corrosion. |
Lower operating costs compared to CC, PC, and EF processes due to lower equipment and maintenance costs and no addition of chemical costs. | Post-treatment may be necessary to remove high concentrations of iron and aluminum ions from effluent. |
No secondary pollution or added chemicals means less sludge production. | Electrochemical methods may be costly in areas with limited access to electricity. |
Produces gas bubbles to aid pollutant removal. | Sludge buildup on electrodes can inhibit the electrolytic process during continuous operation. |
Simple equipment with automation potential. | Electrochemical methods may not be as effective as biological processes for removing biodegradable pollutants and soluble organic substances. |
Can remove even the smallest colloidal particles through faster collision and facilitated coagulation. | |
Can operate under a wide range of conditions compared with PC and EF, including high salt and pH levels. |
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Mao, Y.; Zhao, Y.; Cotterill, S. Examining Current and Future Applications of Electrocoagulation in Wastewater Treatment. Water 2023, 15, 1455. https://doi.org/10.3390/w15081455
Mao Y, Zhao Y, Cotterill S. Examining Current and Future Applications of Electrocoagulation in Wastewater Treatment. Water. 2023; 15(8):1455. https://doi.org/10.3390/w15081455
Chicago/Turabian StyleMao, Yi, Yaqian Zhao, and Sarah Cotterill. 2023. "Examining Current and Future Applications of Electrocoagulation in Wastewater Treatment" Water 15, no. 8: 1455. https://doi.org/10.3390/w15081455
APA StyleMao, Y., Zhao, Y., & Cotterill, S. (2023). Examining Current and Future Applications of Electrocoagulation in Wastewater Treatment. Water, 15(8), 1455. https://doi.org/10.3390/w15081455