1. Introduction
A sandwich structure is a class of composite structures that exhibit excellent specific bending stiffness and strength, energy-absorption capacity, and flexibility for design [
1,
2,
3]. These structures are widely used in aerospace [
4], automotive [
5,
6], and marine engineering [
7,
8]. The sandwich structures are vulnerable to various impact events, such as bird strikes, dropped tools, and floating ice [
9]. Severe damage induced by these impact events can significantly reduce their load-bearing capacity, which may lead to failure of the whole structure. For this reason, the dynamic response of the sandwich structures under impact loading has drawn growing attention [
10,
11].
A sandwich structure consists of a thick but soft core and two thin but stiff panels. The core topologies and their base materials have a significant effect on the impact response of the sandwich structures [
12]. Various cores have been used in the sandwich structures to enhance their impact resistance under impact loads, such as corrugated [
13], honeycomb [
14], and lattice cores [
15,
16]. For example, Huo et al. [
17] proposed a foam-core sandwich structure and investigated its low-velocity impact performance using experimental tests and numerical simulations. The results found that the multi-layered sandwich had better crush force efficiency. Korupolu et al. [
18] presented a new sandwich structure with hierarchical second-order hexagon honeycomb cores and investigated their impact performances using numerical simulations. It is found that the deflection of the back panels of the proposed hierarchical second-order hexagon honeycomb sandwich is smaller compared with the regular honeycomb sandwich. Parameter studies were conducted to derive the optimal structural parameters. Zhang et al. [
19] studied the dynamic response of the tube-reinforced honeycomb sandwich using drop-weight impact tests and numerical simulations. They found that the metallic tube filler in the core of the sandwich can improve its stiffness and peak load. Yu et al. [
20] studied the impact performance of corrugated sandwich structures using experimental, numerical, and theoretical methods. Three initial failure modes, face-sheet yield, face-sheet buckling, and core buckling were found, and failure maps were obtained using the theoretical method. Pan et al. [
21] investigated the dynamic response of the thermoplastic composite corrugated sandwich panels using experimental tests and finite element (FE) analysis. The results indicated that the intersected corrugated sandwich panels exhibit better impact resistance compared to their counterparts. Jhou et al. [
22] proposed a lattice-core sandwich structure and prepared the test samples using the 3D-printed method. The impact response was investigated by experimental tests. It was found that the structural parameters of the lattice core have a key effect on the dynamic responses of the sandwich structures. Taghipoor et al. [
23] investigated the force–displacement relationship of the lattice-core sandwich panels using the 3D-printed samples. The findings indicate that the proper selection of core topology for the sandwich can improve its energy efficiency. Sukia et al. [
24] proposed a new sandwich using a bio-inspired core and manufactured the test samples using the 3D-printing method. The low-velocity impact performance of sandwiches was investigated, and the results show that the proposed sandwich exhibits excellent impact resistance. Wen et al. [
25] proposed a bamboo bio-inspired core sandwich and investigated their dynamic responses under low-velocity impact loading using the samples manufactured using the Fused Deposition Modeling method. It was found that the bamboo sandwich absorbed the most energy compared to its counterparts. Ejeh et al. [
26] studied the dynamic response of the 3D-printed sandwich panels. The asymmetric sandwich with a thick back face sheet and functionally graded weak-to-strong core had the highest impact energy dissipation.
Recently, much attention has been drawn by researchers to the triply periodic minimal surfaces found in nature [
27,
28]. Yin et al. [
29] found that TPMS sheet-based cellular structures exhibit higher energy-absorption capacity and mechanical properties. Zhu et. al. [
30] proposed a diamond lattice of cylindrical shells using a mapping method and studied their energy-absorption performance. Zhang et al. [
31] compared the mechanical and energy-absorption properties between the TPMS and lattice structures. The results show that the TPMS structures are better than the lattice structures in terms of mechanical and energy-absorption performances.
To further improve its mechanical energy-absorption properties for the sandwich structures, the TPMS cores were introduced to the sandwich design. Peng et al. [
32] investigated the bending properties, failure mechanism, and energy-absorption performances of the TPMS core sandwich under three-point bending loading. They found that the sandwich structure with the Neovius core has better performance compared to other sandwich structures. Li et al. [
33] prepared the sandwich panel with the TPMS core using Fused Deposition Modelling with composited reinforced with continuous fibers. Three-point bending experiments were conducted and FE models were developed for the proposed sandwich structures to study the mechanical properties. It was found the Schwarz Primary core sandwich structure has the best mechanical properties. Guo et al. [
34] investigated the three-bending performances of the TPMS sandwich using experiments, theoretical analysis, and FE simulations. The results indicate that the TPMS sandwich has the potential to be applied in engineering applications. Fashanu et al. [
35] studied the mechanical properties of the sandwich structure, which was constructed using two carbon-fiber-reinforced polymer (CFRP) face sheets and TPMS core. Wu et al. [
36] studied the sound transmission loss properties of TPMS sandwiches using theoretical, numerical, and experimental methods. The results show that the Diamond TPMS core sandwich has the best acoustic performance. Lin et al. [
37] investigated the sound insulation performances of the TPMS sandwich. They found that the TPMS sandwich structures exhibit good sound suppression capacities.
The mechanical, acoustic, and energy-absorption properties of the sandwich structures with TPMS core have been studied. However, the dynamic response of the sandwich structures with TPMS core under low-velocity loading has not been reported to date.
Therefore, the TPMS sandwich structure test samples were prepared using the 3D-print method, and their dynamic responses were investigated using drop-weight impact tests. The FE model for the low-velocity impact response of the TPMS sandwich structure is established and the accuracy of the model is verified using experimental results. The effect of structural parameters (relative density, panel thickness, impact energy, and TPMS core) on the impact performance of the TPMS sandwich structure was studied by parameter studies.
4. Conclusions
The TPMS sandwich was proposed using the TPMS structure as the core, and their low-velocity impact responses were investigated using experimental and numerical methods. Parameter studies were conducted using FE analysis to study the effect of structural parameters (relative density, panel thickness, impact energy, and TPMS core) on the impact performances of the TPMS sandwich structures. The conclusions are as follows.
(1) The higher the relative density of the Diamond sandwich structure, the faster the time to reach the peak load and the greater the peak load. The greater the relative density, the stronger the impact resistance of the Diamond sandwich structure.
(2) The peak load of the Diamond sandwich structure increases with the increase in panel thickness, and the time to reach the peak load decreases with the increase in panel thickness. This shows that the greater the thickness of the panel, the stronger the impact resistance of the sandwich structure.
(3) The peak load of the Diamond sandwich structure increases with the increase in impact energy, and the greater the impact energy, the more severe the damage degree of the sandwich structure.
(4) The diamond sandwich structure has the largest peak load and better impact resistance compared with the P and G sandwich structures.