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Polymers
  • Review
  • Open Access

14 June 2023

Agro-Industrial Plant Proteins in Electrospun Materials for Biomedical Application

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1
Faculty of Textile Technology, University of Zagreb, Prilaz baruna Filipovića 28, 10000 Zagreb, Croatia
2
Faculty of Food Technology and Biotechnology, University of Zagreb, Pierottijeva 6, 10000 Zagreb, Croatia
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Author to whom correspondence should be addressed.
This article belongs to the Special Issue Polymer Materials for Drug Delivery and Tissue Engineering II

Abstract

Plant proteins are receiving a lot of attention due to their abundance in nature, customizable properties, biodegradability, biocompatibility, and bioactivity. As a result of global sustainability concerns, the availability of novel plant protein sources is rapidly growing, while the extensively studied ones are derived from byproducts of major agro-industrial crops. Owing to their beneficial properties, a significant effort is being made to investigate plant proteins’ application in biomedicine, such as making fibrous materials for wound healing, controlled drug release, and tissue regeneration. Electrospinning technology is a versatile platform for creating nanofibrous materials fabricated from biopolymers that can be modified and functionalized for various purposes. This review focuses on recent advancements and promising directions for further research of an electrospun plant protein-based system. The article highlights examples of zein, soy, and wheat proteins to illustrate their electrospinning feasibility and biomedical potential. Similar assessments with proteins from less-represented plant sources, such as canola, pea, taro, and amaranth, are also described.

1. Introduction

As a result of the fast population growth, it is expected that by 2050 the demand for food, feed, and fuel worldwide will grow by 70% (OECD/FAO, 2021). This increase in population, together with changing sociodemographic factors, pushes food manufacturers to provide highly nutritious food products with low impact on the environment. Due to rising interest in sustainable and eco-friendly diets, plant-derived proteins are becoming commercially more desirable [1]. Proteins of plant origin show advantages over animal proteins because they are naturally abundant and, as food product ingredients, beneficial for human health. Moreover, consuming vegetarian products reduces animal-to-human pathogen transmission and alleviates ethical concerns [2]. Apart from their dietary relevance, plant proteins are often used as components in many kinds of material, providing assets such as mechanical strength, water stability, fibrous texture, and most importantly, biocompatibility [3]. Proteins are biological macromolecules composed of amino acids with a very complex molecular structure. The amino acid side chain groups are responsible for their hydrophobicity and molecular conformation, which highly affects protein function. Many techniques have been developed to obtain proteins from vegetal sources including chemical: alkaline or saline extraction; biochemical: enzymatic digestion; and physical techniques relying on ultrasound, microwave, pulsed electric field, and high-voltage electrical discharge [4,5,6]. The choice of protein isolation and purification method depends greatly on the protein source, properties, and final purpose [7]. An environmentally sound strategy for minimizing waste disposal, utilizing resources to the fullest, and giving various products more market value, is the recovery of protein from agro-industrial byproducts (Figure 1). Oil cakes, byproducts of oil processing, are one of the most valuable sources for protein recovery since they are a high source of plant protein with a protein content of 15–50%. Their supply from major oil crops such as soybean, canola, and sunflower, or some alternatives rich in fibers, such as hemp and flax is quite considerable. Byproducts of cereal and tuber starch production, or legume processing are also good sources for protein recovery because of their availability and favorable amino acid content [5]. As natural polymers, plant proteins have been explored for biomedical applications for over a quarter of a century [8]. In comparison with animal-derived proteins, they show low immunogenicity and do not transmit animal-borne diseases. Their chemical stability, structural versatility, bioactivity, and high availability allow them to be engineered into different functional forms such as nanoparticles, nanogels, and nanofibers for various purposes [9].
Figure 1. Agricultural plant proteins in production of electrospun biomedical materials. After crops are harvested and undergo primary processing to fabricate substances such as oil, starch, and cellulose, a significant quantity of vegetal side products is generated. Typically, they are diverted toward production of novel food, animal feed, fuel, or fertilizers. However, an alternative application involves utilizing the side products as a valuable source of proteins suitable for various electrospinning techniques. By turning the isolated proteins into fibers, materials with excellent bioactive and biomimetic properties can be created for diverse biomedical applications.
The aim of this paper is to provide an overview of recent achievements in the biomedical application of plant protein-based materials fabricated through electrospinning. Electrospinning is a process used to produce nanofibers from a diversity of synthetic, semi-synthetic, and natural materials, including proteins. Plant protein-based electrospun nanofibers/matrices demonstrate tremendous potential in biomedicine since their fibrous structure mimics the extracellular matrix of animal tissues and as such facilitates cell immobilization and metabolite transfer. Moreover, these materials are easy to functionalize in order to modify their properties or entrap bioactive compounds that may achieve a certain effect upon their release. Plant proteins are often biocompatible and biodegradable, which is of extreme importance for their biomedical application. For example, electropsun maize protein, zein, applied on a tissue is decomposed by the body’s own physiological mechanisms that involve enzymes, pahgocytes, and local microbiota [10]. Some plant proteins even contain additional cell-recognition motifs that assist cells in distinguishing between one another, adhering to fibers, and migrating across the tissue [11]. The electrospun materials with potential biomedical purpose can be roughly classified as: materials for wound treatment; materials with capacity of controlled drug release and hence increased healing efficacy; materials that support cell growth and tissue regeneration; and materials that can be functionalized as biosensors for detection/quantification of certain microenvironental changes. However, electrospun plant protein fibers are predominantly investigated for making bioactive food packaging films or air filters, because it involves less rigorous sanitary regulation [12]. Yet, with continual progress in material science, biotechnology, and stem cell biology, plant protein nanofibers are receiving a lot of attention in the biomedical sphere. During the last twenty years, the number of papers about electrospun biomedical materials has been growing exponentially [13]. This is due to the increasing number of materials that has been tested, as well as the constant improvements in electrospinning techniques. With respect to synthetic, semi-synthetic, and other natural polymers, including proteins of animal origin, our focus here is solely on vegetal proteins sourced from agricultural waste.
There are not many reviews covering this particular topic, so we believe this is a timely contribution regarding the growing trends in development of biomedical materials and agricultural sustainability. Here we discuss proteins from widely available agricultural plants: maize, wheat, soy, canola, pea, potato, taro, and amaranth, that, according to FAO (Report 2020), make more than 30% of the global crop production. By presenting the findings of recent assessments with electrospun materials incorporating plant proteins, we highlight the advantages provided by these natural polymers. With attention given to the biomedical utilization, the technical aspect of the material production through electrospinning is slightly out of focus in this review. To our knowledge, the papers on similar topic are either less oriented to solely vegetal proteins, or they cover less recent studies [14,15]. The large majority of research we report here has been published within the past five years.

2. Electrospinning of Plant Protein Fibers—Modes and Purposes

Plant proteins are low in cost, have low immunogenic potential, and very much abundant natural polymers that have gained attention in recent years for the fabrication of electrospun nanofibrous materials and their application in advanced health care products (i.e., for wound healing, tissue engineering, etc.), food packaging, pharmaceutical industry, etc. [9]. Due to their complex structure, particularly secondary and tertiary, their spinnability may be difficult. Thus, in order to obtain continuous uniform fibers, the plant proteins require good solvent dissolution in a random coil conformation. The electrospinning technique requires electrostatic forces to stretch a viscoelastic polymer solution or melt for the formation of ultra-fine fibers with unique properties, such as: high surface to volume ratio, light-weight, adjustable diameter/morphology, and fibrous porous materials with high pores interconnectivity, as well as controlled functionality. Although simple in its popular device set-up the process is quite complex since it is based on both: the physical parameters phenomena, involving the high voltage power supply (electrostatic charges), flow rate, and needle to collector distance; as well as the rheological properties of the polymer solution, conductivity, viscosity, and surface tension. Having this in mind and the forth-mentioned protein structure, its spinnability should be properly designed by manipulating its conformation as well as aggregation property [16]. Other characteristics that affect the formation and uniformity of the protein electrospun fibers would be its molecular weight, surface charge, ionic, hydrogen and intra/intermolecular disulfide bonds, unfolding degree, and chain entanglement. The right solvent choice further supports proteins’ electrospinnability and affects final fiber properties [17,18,19]. The solvent providing high solubility causes denaturation of the plant protein or destruction of its bonds, thus the necessary chain pullability during electrospinning. There are also polymer carriers that can provide the protein with electrospinnability, thus the protein is blended with it and more easily electrospun into fibers. Such polymers usually include polyvinyl alcohol (PVA) and polyethylene oxide (PEO) [20]. These water-based polymers can maintain the protein function during electrospinning, but often proteins are combined with other synthetic polymers (polycaprolactone (PCL)) or their semi-synthetic equivalents (poly-L-lactic acid (PLA) and chitosan) that require harsh organic solvents. In the case of aqueous solutions, cross linkers are used in order to obtain water stability of the plant protein fibers, as well as their mechanical strength. The cross-linkers may also be natural or synthetic, and detrimentally toxic, hence they are rarely recommended. Apart from PVA and PEO, animal proteins (i.e., gelatin, whey protein and silk fibroin (SF)) can be used as carrier polymers for improving the spinnability of plant proteins. For example, whey protein isolate and soy protein isolate can form stable spinning solution with intermediate length gelatin [21]. Technologies reported for the production of plant protein-based electrospun fibers include: single nozzle blending, emulsion electrospinning, coaxial electrospinning, as well as electrospinning with the incorporation of nanocarriers and post-processing treatments (Figure 2), which is discussed in later paragraphs. Moreover, freshly fabricated fiber mats can be additionally functionalized and purpose adjusted, for example, by simple heating to attain hydrophobicity, or by grafting biomolecules such as peptides to achieve bioactivity [22]. Single nozzle blend electrospinning is conducted when two components are combined with the same dissolving solvent to form a homogenous solution. This is the most common technique of electrospinning as the plant protein is supported by another polymer compound which improves spinnability and usually provides the system a proper mechanical integrity. In emulsion electrospinning, the two compounds are separately dissolved in their respective solvents, while the two-phase solution is stabilized by an emulsifier under constant vigorous stirring. The as-prepared system can show fiber morphology with uniform polymer matrix (continuous phase) and spherical filler homogenously distributed along the fibers length, or a core–shell structure may be spontaneously achieved such as in coaxial electrospinning. To best of knowledge, these systems are reported to a lesser extent compared with the blend electrospun plant protein-based fibers. In coaxial electrospinning, two separate polymer solutions, usually immiscible, are electrospun simultaneously from two different containers through a coaxial nozzle to form core–shell nanofibers. This is a good way to encapsulate bioactive compounds in order to maintain their activity and control their release profile if necessary.
Figure 2. Production of different plant protein-based electrospun nanofibers. Plant protein-based electrospun fibers can have homogeneous cross-section obtained by blend electrospinning, core–shell configuration obtained by co-axial or emulsion electrospinning or a two-phase structure (with a discontinuous phase distribution) obtained by emulsion electrospinning; nano vehicles carrying small molecule drugs can be encapsulated into the plant protein electrospun fiber matrices; post-processing chemical treatments are used for the production of target functionalized electrospun fibers also; plant protein-based electrospun fibers used as drug delivery systems can be produced by all production procedures with the basic composition including the plant protein isolate, a non-toxic solvent, a co-polymer, and the drug compound with or without a nanocarrier.
As earlier mentioned, there are two mechanism routes for the electrospinning of plant proteins. Firstly, a globular protein is dissolved in an ideal solvent, denatured in a random coil conformation, and spun as a single polymer. If the solvent is of low quality, the denaturation of the plant protein results in aggregation. Thus, the second route in this case provides the spinnability of the denatured protein with the help of the carrier polymer. The parameters that need to be monitored during electrospinning include the solution concentration that should be higher than the overlap concentration, while the viscosity should not be too high to ensure entanglement. The electrical voltage as well as the conductivity should also be optimal to further provide a workable condition for the process [21]. Generally, plant proteins are electrospun together with other well-spinnable polymers, except for zein or amaranth protein isolate, which are reported to be electrospun alone or with other polymers as well [16]. The most advantageous function of the plant protein fibers would be their ability to carry sensitive bioactive compounds (i.e., curcumin, quercetin, essential oils, etc.) and maintain their properties [23]. Specific drugs or bioactive substances can be loaded into these fibers based on their isoelectric property or the possibility to change their charge [24]. They are also biocompatible, biodegradable, and eco-friendly, and additionally, the electrospinning provides these materials with easily controlled porous interconnected structures, target fiber morphology, and functionality. The porosity of these electrospun materials is related to the fiber diameter, which can be controlled primarily by the solution concentration. Thus, higher solution concentration results in thicker fibers and greater pore sizes, which finally increases total porosity [25]. The morphology of the fibers can also be changed with the solution pH, for example ribbon-like smooth fibers are formed in acidic solution, while deformed beaded fibers are formed in alkaline solution [26]. The mechanical strength of the electrospun protein fibers can be altered, that is improved, by blending the plant protein with synthetic polymers, or with the addition of the cross-linking agents. Toxic cross-linking agents can also be replaced by electrospinning of multiple blend polymer systems together with the plant protein. In electrospinning, the biggest concern is the usual dissolution of the majority of polymers in organic highly toxic and carcinogenic solvents. Thus, to reduce possible hazards to human health and to maintain the activity of biological compounds, water-based dissolving polymers are generally suggested (or non-volatile solvents) for the formation of green nanofibers. On top of this, the stabilization of the same can also be conducted with the application of biobased cross-linkers. It was reported that green electrospun fibers compared with traditionally electrospun ones improve polymer crystal and ductile structure, promote cell growth with significantly greater cell number, and result in relatively the same cell matrix deposition, with glycosaminoglycan and collagen penetrating throughout the scaffold depths [27]. Generally, electrospun nanofibers are well-established in the field of pharmaceutical applications for the controlled delivery of drugs (antibiotics, antiseptics, and anti-inflammatory drugs) or biological compounds such as cytokines, hormones, and other signaling molecules. One of the ways to control the delivery of incorporated compounds in electrospun fibers is through the variety of the electrospinning technique, including: blend, emulsion, coaxial, triaxial, or multiaxial electrospinning, side-by-side electrospinning, drug-loaded nanocarriers (nanoparticles, nanotubes, microspheres, liposomes, etc.) electrospinning, as well as post-surface modifications [28,29]. Depending on the fabrication technique, the globular protein unfolds in the high quality solvent, while the active compound is: (1) added directly in the solution (blend electrospinning); (2) dissolved in the shell or the core solution together with additional polymer (coaxial electrospinning); (3) dissolved in the emulsion as the inner phase (emulsion electrospinning); (4) loaded in a separate nanocarrier and then within the plant protein nanofiber; or (5) added after electrospinning through surface functionalization [19]. The fabrication process is responsible for the fiber morphology or fibrous structure, which are both important in the design of the drug pace release mechanism. Another important factor is the electrospun fiber composition that includes both type of polymers used as well as drug properties (i.e., hydrophobic and hydrophilic) [28,29]. Depending on the final product’s therapeutic function, the release of the drug can be permediated in several modalities including: immediate or burst release (within several hours) [30], prolonged or sustained (it may take days to years) [31], and on-demand delivery or triggered by external stimuli (i.e., pH, temperature, light, magnetic field, etc.) [32] when necessary. The process of drug release includes the transportation of the molecule from the inner polymer structure to its outside surface and then to the release of the medium. The mechanisms that are involved in this process can be based on diffusion (through water-filled pores or the polymer matrix), hydrolysis, osmosis, erosion, swelling, polymer relaxation, degradation (polymer structure deformation or collapse), polymer–drug or drug–drug interactions [33].

4. Conclusions, Prospects and Challenges

Driven by demand for the alternative to animal proteins, byproducts of agro-industrial crop processing are an easily accessible protein source with enormous economic potential. Plant protein-based materials produced through electrospinning are raising attention due to their bioactive properties that make them applicable as fibrous matrices for treatment of damaged tissue, sometimes functionalized with drugs, or entangled with viable cells. When the contact with living tissue is not the endpoint, the protein fibers are used for making food-borne pathogen sensors, antibacterial wrapping, liquid absorbents, or air filters (Figure 3). However, the physicochemical diversity of the proteins, as well as the technicality of electrospun fiber production, makes these applications variably successful and restricted. From the growing number of studies that suggest some kind of biomedical utilization of electropsun plant proteins, one can immediately notice the great versatility of zein. This should not come as a surprise since zein is an amphiphilic protein, easy to functionalize, and often used in formulations that require resistance to water, heat, and abrasion [36]. The second most widely used fibers, with the relatively highest efficiency in cell growth support, are fabricated of SP. This protein exhibits a variety of peptides that promote migration and cell proliferation, key factors for tissue regeneration, among them is lunasin with RGD-like sequences that promote stable cell adhesion [75]. Owing to its numerous hydrogen bonds, WG is quite soluble in aqueous systems and hence very reliable in hydrophilic physiological environments [118]. In such conditions, WG fibers can undergo gradual decomposition for sustained drug release or a steady process of wound healing. Other proteins, although less available, need obviously more attention of experts in order to become relevant in a particular biomedical niche. Improving nano-structure of protein fibers and their systematic assessment in blends or composite matrices together with better control over the active compound binding and release, or improved cell adhesion, can positively impact their fate.
Figure 3. Distribution of electrospun plant proteins in proposed biomedical applications. The percentage values in the chart are based on the studies mentioned in this review. Apart from the studies on amaranth, the large majority were published during the past five years.
Although agricultural plant-based waste offers a plethora of protein sources for the production of electrospun materials, several ongoing limitations make it necessary to resolve the challenges for their biomedical applications. The major concern is the purity of proteins isolated from agricultural waste, which can highly restrict their clinical use. Impurities, such as remaining compounds from plant tissue, or residual pesticides, pose a potential risk as triggers of undesired immunoreactions or pathogenesis. Besides that, the purity of the isolates reflects on the efficacy and reproducibility of the electrospinning process as well as on the electrospun material endpoint functionality [17]. Improvement of material stability by adding cross-linkers and co-polymers in quantity sometimes larger than the actual protein, increases the process complexity and prolongs its optimization. Another issue with plant proteins is their limited water solubility. Successful electrospinning with water or mild buffers was proven so far only for canola and soy proteins. Using food-grade or generally recognized-as-safe solvents for electrospun biomedical materials is of the utmost requirement since harsh organic solvents bring risks of toxicity and environmental hazards [68]. However, water is not a perfect protein solvent because many proteins are quite hydrophobic and tend to aggregate or poorly unfold. Due to its surface tension, using water can lead to non-continuous electrospinning processes and heterogenous fiber structures. Recently, hopes have been raised with employment of green eutectic solvent for zein electrospinning, which is a completely novel approach in electrospinning technology [119].
On the whole, plant-derived proteins are a promising platform for development of new electrospun materials relevant in biomedicine, with considerable contribution to agricultural sustainability. Bringing favorable outcome in both domains, biomedical products with plant protein fibers have great prospects of finally stepping into the market.

Author Contributions

Writing–original draft preparation, review and editing, E.Z.; writing–original draft preparation, review and editing, V.G.S.; writing–review and editing, K.K.; project administration, review and editing, D.Š.; conceptualization, writing–original draft preparation, review and editing, I.S.; funding acquisition, writing–review and editing, M.O. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by European Fund for Regional Development, O.P. Competitiveness and Cohesion 2014–2020; Grant number KK.01.2.1.02.0140.

Institutional Review Board Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

Abbreviations

APamaranth protein
BPbean protein
CPcanola protein
PCLpolycaprolactone
PEOpolyethylene oxide
PLApolylactic acid
PPpea protein
PtPpotato protein
PVApolyvinyl alcohol
SFsilk fibroin
SFPsunflower protein
SPsoy protein
TPtaro protein
WGwheat gluten

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