Recovery Observations from Alkali, Nanoparticles and Polymer Flooding as Combined Processes
Abstract
:1. Introduction
2. Overall Approach
3. Materials and Methods
3.1. Synthetic Brines
3.2. Crude Oils
3.3. Alkali, Polymer and Nanoparticles
3.4. Outcrop Samples
3.5. Interfacial Tension (IFT) Evaluations
3.6. Amott Spontaneous Imbibition Experiments
3.7. Contact Angle Experiments
3.8. Two-Phase Core Floods
3.9. Inverse Bond Number Modeling
3.10. Post Spontaneous Amott Imbibition Test—Rock Property Evaluation
4. Results and Discussion
4.1. Interfacial Tension (IFT) Evaluations
4.2. Contact Angle Observations
4.3. Amott Spontaneous Imbibition Experiments
- Berea: it was observed that combining nanomaterials with alkali leads to the highest incremental oil, as shown in Figure 2. This is explained by acid–alkali reactions and the generation of in situ soaps, as reported by Saleh et al. [49]. The solution also depicted the lowest IFT of the compared group in Figure 2a for the high-TAN oil. Surprisingly, the contributions of each chemical fluid separately were much lower. In contrast, for the low-TAN oil, it was observed that alkali achieved the highest incremental oil recovery, followed by the nanomaterials and then the alkali;
- Keuper: recoveries in this outcrop clearly presented a difference between high- and low-TAN oil, as shown in Figure 3. The highest recoveries were achieved with the combination of nanomaterials and alkali or by alkali alone. In addition to the IFT, the wettability nature of this outcrop (discussed in the contact angle section) helps explain the observations;
- Nordhorn (Bentheimer): it can be observed from Figure 4 that alkali in combination with a polymer on a similar slug leads to the highest incremental recovery in both oils. Observations were reported by Arekhov et al. [1] for the system with similar IFT and oil. The polymer alone did not lead to any further additional recovery greater than 5%, as shown in Table 6 and Table 7;
- As predicted in the contact angle section, Keuper plugs showed higher additional oil recoveries compared with Berea and Nordhorn core plugs for NPs in alkali chemical systems for both low-TAN and high-TAN oil. This significant additional oil recovery is due to the synergetic effect of NPs and alkali, and resulted in the IFT reduction and wettability alteration from oil-wet to water-wet systems.
4.4. Two-Phase Corefloods
4.5. Data Modeling
- Berea: This outcrop exhibited general water-wet behavior and the data showed more consistency, even for the lower inverse bond numbers. As reported by Saleh et al. [49] and Neubauer et al. [46], nanomaterial usage indicates a change in wettability as one of the EOR mechanisms. However, the inverse bond number evaluation revealed that a significant amount of additional recovery results from improving the gravity drive by lowering the inverse bond number;
- Keuper: Data presented here fall within the general trend; the data tend to scatter at lower inverse bond numbers for oil-wet Keuper cores. We attribute this behavior to the change in wettability along with lowering of IFT. Moreover, we observed that once inverse bond number increased for baseline experiments, oil recovery dropped, which is in agreement with Schechter et al. [48]. The high standard deviation is attributed to Keuper core heterogeneity;
- Nordhorn (Bentheimer): The curve depicts the highest recovery values for this outcrop type. The general trend is followed, because once the inverse bond number decreases, the ultimate recovery drops.
4.6. Porosity and Permeability Changes
5. Summary and Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Synergy | Reported Recovery Mechanisms | Interaction | Media | Main Focus | Ref. |
---|---|---|---|---|---|
NPs, P, A | Increase in viscosity + reduction in IFT | R–F and F–F | Micromodel | Contact angle (CA, polymer adsorption | [66] |
NPs, P | Increase in polymer viscosity, low polymer adsorption, homogenous NPs dispersion | R–F and F–F | Water-wet micromodels | IFT, CA and nano size distribution | [67] |
NPs, P | Higher polymer viscoelasticity, low polymer retention and capillary forces reduction | R–F and F–F | Sandpacks | IFT, contact angle, RRF, viscosity, and relative permeability curves | [68] |
A, P, S, NPs, F | Review summary of IFT, polymer adsorption, viscoelasticity, mobility control, wettability alteration, emulsion stabilization, | R–F and F–F | Laboratory to field applications | Review paper covering technical challenges and possible remediations, field projects. | [69] |
A, P | IFT reduction and wettability alteration | R–F & F–F | Sandstone cores (oil-wet, water-wet) | Spontaneous imbibition, IFT, contact angle, oil TAN value | [1] |
NPs-P, NPs-S, NPs-S-P | Review on IFT reduction & wettability alteration | R–F and F–F | Laboratory to field applications | Review paper covering nanotechnology applications in chemical EOR | [70] |
NPs, P, S | IFT reduction, improved rheological properties and wettability alteration | R–F and F–F | Laboratory to field applications | Review on nanotechnology in EOR, challenges, and future research | [71] |
NPs, P | Improving viscosity and thermal stability of HPAM polymer | NA | Laboratory to field applications | Review on nanotechnology for improving viscosity and stability | [72] |
NPs, A | IFT reduction and wettability alteration | R–F and F–F | Sandstone core plugs | Spontaneous imbibition, IFT tests and phase behavior | [49] |
NPs-P | IFT reduction, in situ emulsion generation, microscopic flow and wettability alteration | R–F and F–F | Neutral-wet core plugs | Flooding experiments, IFT, imbibition tests focusing on pressure and recovery | [73] |
A, NPs, P | NPs as emulsion stabilizers in AP. IFT and phase behavior. Wettability alteration. | R–F and F–F | Sandstone outcrops | Flooding experiments, IFT, imbibition tests focusing on pressure and recovery | [46,47] |
Property | High TAN | Low TAN |
---|---|---|
Reservoir/Well | 16 TH/Bockfliess 112 | St. Ulrich/St.U. 65 |
TVD top [m] | 1622 | 1060 |
TAN [mg KOH/g] | 1.61 | 0.39 |
Saturates [%] | 39 | 55 |
Aromatics [%] | 20 | 25.6 |
Resins [%] | 39 | 18.6 |
Asphaltene [%] | 2 | 0.8 |
Saponifiable Acids [µmol/g] | 26 | n.m. |
µ @ 60 °C [mPa.s] | 11.9 | 6 |
ρ @ 20 °C/60 °C [g/cm3] | 0.917/0.884 | 0.866/0.842 |
Parameter | Units | Berea 1 | Keuper 2 | Nordhorn (Bentheimer) 3 | |||
---|---|---|---|---|---|---|---|
Mean | SD * | Mean | SD * | Mean | SD * | ||
Length | cm | 6.97 | 0.02 | 8.12 | 0.09 | 8.01 | 0.11 |
Diameter | 2.96 | 0.01 | 2.98 | 0.01 | 2.96 | 0.01 | |
Bulk Volume | cm3 | 47.76 | 0.26 | 55.76 | 0.73 | 54.42 | 0.87 |
Pore Volume | 10.77 | 0.19 | 12.75 | 0.22 | 13.07 | 0.26 | |
Grain Volume | kg/cm3 | 37.00 | 0.31 | 42.98 | 0.67 | 41.36 | 0.70 |
Porosity | % | 22.60 | 0.40 | 23.30 | 0.80 | 23.96 | 0.35 |
N2 permeability (kg) | mD | 447.60 | 37.40 | 1425.20 | 349.60 | 2313.02 | 162.10 |
Water (Test Water) permeability (kw) | 223.90 | 17.90 | 890.00 | 193.90 | 1501.00 | 190.12 | |
Irreducible water saturation | % | 24.00 | 8.00 | 21.40 | 7.90 | 25.60 | 4.00 |
Fluid | Viscosity [mPa.s] 60 °C, 7.984 s−1 | High-TAN Oil, [mN/m] | Low-TAN Oil, [mN/m] | ||||||
---|---|---|---|---|---|---|---|---|---|
Initial IFT | Equilibrium IFT | Initial IFT | Equilibrium IFT | ||||||
Mean | SD * | Mean | SD * | Mean | SD * | Mean | SD * | ||
Baseline—Brine (TW) | 0.571 | 7.84 | 0.43 | 8.40 | 0.50 | 4.31 | 0.62 | 3.40 | 0.56 |
NPs only in TW 1 | 5.325 | 3.67 | 0.20 | 3.75 | 0.20 | 2.02 | 0.18 | 1.29 | 0.01 |
Alkali (3000 ppm Na2CO3) in TW | 0.559 | 0.41 | 0.62 | 0.11 | 0.07 | 0.70 | 0.28 | 0.55 | 0.15 |
Alkali (7000 ppm Na2CO3) in TW | 0.601 | 0.87 | 0.19 | 0.07 | 0.01 | 0.34 | 0.11 | 0.48 | 0.18 |
NPs with 3000 ppm Na2CO3 in TW | 7.254 | 0.27 | 0.02 | 0.095 | 0.01 | 0.775 | 0.04 | 0.585 | 0.01 |
Polymer (SNF 3630 S) in TW | 19.536 | 3.31 | 0.25 | 3.61 | 0.36 | 4.03 | 0.37 | 4.50 | 0.22 |
7000 ppm Na2CO3 with SNF 3630 S in TW | 18.054 | 2.41 | 0.55 | 0.04 | 0.01 | 0.48 | 0.09 | 0.78 | 0.18 |
Fluid | Berea | Keuper | Nordhorn (Bentheimer) | |||
---|---|---|---|---|---|---|
High TAN | Low TAN | High TAN | Low TAN | High TAN | Low TAN | |
Baseline—Brine (TW) | 30.00 | n.m. | 149.00 | 60.70 | 58.70 | 60.70 |
NPs only in TW1 | 33.50 | n.m. | 31.50 | n.m. | n.m. | n.m. |
Alkali (3000 ppm Na2CO3) in TW | 35.01 | n.m. | 55.76 | n.m. | n.m. | n.m. |
Alkali (7000 ppm Na2CO3) in TW | n.m. | n.m. | 54.20 | 47.80 | 57.20 | 42.70 |
NPs with 3000 ppm Na2CO3 in TW | 33.20 | n.m. | 46.02 | n.m. | n.m. | n.m. |
7000 ppm Na2CO3 with SNF 3630 S in TW | n.m. | n.m. | 56.10 | 55.90 | 57.80 | 59.80 |
Imbibing Fluid | Berea, [%] | Keuper, [%] | Nordhorn (Bentheimer), [%] | |||
---|---|---|---|---|---|---|
R.O | I.O. | R.O | I.O. | R.O | I.O. | |
Baseline—Brine (TW) | 43.81 | - | 24.20 | - | 64.64 | - |
NPs only in TW 1 | 57.58 | 13.77 | 38.31 | 14.11 | n.m. | n.m. |
Alkali (3000 ppm Na2CO3) in TW | 57.71 | 13.90 | 93.30 | 69.10 | n.m. | n.m. |
Alkali (7000 ppm Na2CO3) in TW | n.m. | n.m. | n.m. | n.m. | 73.80 | 9.16 |
NPs with 3000 ppm Na2CO3 in TW | 69.50 | 25.69 | 94.16 | 69.96 | n.m. | n.m. |
Polymer (SNF 3630 S) in TW | n.m. | n.m. | n.m. | n.m. | 69.10 | 4.46 |
7000 ppm Na2CO3 with SNF 3630 S in TW | n.m. | n.m. | n.m. | n.m. | 83.10 | 18.46 |
Imbibing Fluid | Berea, [%] | Keuper, [%] | Nordhorn (Bentheimer), [%] | |||
---|---|---|---|---|---|---|
R.O | I.O. | R.O | I.O. | R.O | I.O. | |
Baseline—Brine (TW) | 55.58 | - | 9.57 | - | 63.21 | - |
NPs only in TW 1 | 67.19 | 11.61 | 31.98 | 22.41 | n.m. | n.m. |
Alkali (3000 ppm Na2CO3) in TW | 85.23 | 29.65 | 32.04 | 22.47 | n.m. | n.m. |
Alkali (7000 ppm Na2CO3) in TW | n.m. | n.m. | n.m. | n.m. | 74.48 | 11.27 |
NPs with 3000 ppm Na2CO3 in TW | 71.67 | 16.09 | 55.86 | 46.29 | n.m. | n.m. |
Polymer (SNF 3630 S) in TW | n.m. | n.m. | n.m. | n.m. | 66.19 | 2.98 |
7000 ppm Na2CO3 with SNF 3630 S in TW | n.m. | n.m. | n.m. | n.m. | 94.44 | 31.23 |
Injected Fluid | Equilibrium IFT | Berea | Nordhorn (Bentheimer) | ||
---|---|---|---|---|---|
High TAN, [mN/m] | Incremental Recovery% | Injected PV | Incremental Recovery% | Injected PV | |
NPs only in TW 1 | 3.75 | 3.90 | 2.00 | n.p. | n.p. |
Alkali (3000 ppm Na2CO3) in TW | 0.11 | 14.00 | 2.00 | 12.00 | 1.5 |
Alkali (7000 ppm Na2CO3) in TW | 0.07 | n.p. | n.p. | 19.00 | 1.5 |
NPs with 3000 ppm Na2CO3 in TW | 0.095 | 18.00 | 2.00 | n.p. | n.p. |
Polymer (SNF 3630 S) in TW | 3.61 | 9.00 | 2.00 | 3.00 | 3.0 |
7000 ppm Na2CO3 with SNF 3630 S in TW | 0.04 | n.p. | n.p. | 29.00 | 2.00 |
Injected Fluid | Equilibrium IFT | Berea, Incremental Oil [%] | Nordhorn (Bentheimer), Berea, Incremental Oil [%] | ||
---|---|---|---|---|---|
High TAN, [mN/m] | Imbibition | Flooding | Imbibition | Flooding | |
NPs only in TW 1 | 3.75 | 13.77 | 3.90 | n.m. | n.p. |
Alkali (3000 ppm Na2CO3) in TW | 0.11 | 13.90 | 14.00 | n.m. | 12.00 |
Alkali (7000 ppm Na2CO3) in TW | 0.07 | n.m. | n.p. | 11.27 | 19.00 |
NPs with 3000 ppm Na2CO3 in TW | 0.095 | 25.69 | 18.00 | n.m. | n.p. |
Polymer (SNF 3630 S) in TW | 3.61 | n.m. | 9.00 | 2.98 | 3.00 |
7000 ppm Na2CO3 with SNF 3630 S in TW | 0.04 | n.m. | n.p. | 31.23 | 29.00 |
Imbibing Fluid | Outcrop | Porosity Φ, [%] | Permeability, [mD] | ||||
---|---|---|---|---|---|---|---|
Before | After | Diff. (%) | Before | After | Diff. (%) | ||
NPs only in TW 1 | Berea | 22.60 | 21.34 | −1.83 | 477.62 | 419.82 | −12.14 |
Keuper | 23.49 | 23.17 | 3.57 | 1381.62 | 1311.50 | −5.17 | |
Alkali (3000 ppm Na2CO3) in TW | Berea | 22.58 | 22.12 | −2.04 | 399.55 | 364.44 | −8.82 |
Keuper | 24.09 | 23.99 | −1.10 | 1238.83 | 1225.16 | −1.10 | |
Nord. (Bent) | 23.30 | 23.05 | −1.07 | 2343.05 | 2340.02 | −0.15 | |
Alkali (7000 ppm Na2CO3) in TW | Nord. (Bent) | 24.30 | 24.10 | −0.90 | 2448.62 | 2389.78 | −2.40 |
NPs with 3000 ppm Na2CO3 in TW | Berea | 22.42 | 22.23 | −0.77 | 442.05 | 391.859 | −11.32 |
Keuper | 24.28 | 23.69 | −2.63 | 1446.37 | 1320.94 | −8.03 | |
Polymer (SNF 3630 S) in TW | Nord. (Bent) | 24.19 | 24.08 | 0.61 | 2346.49 | 2273.49 | −3.11 |
7000 ppm Na2CO3 with SNF 3630 S in TW | Nord. (Bent) | 23.98 | 24.45 | 1.95 | 2310.33 | 2113.95 | −8.50 |
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Hincapie, R.E.; Borovina, A.; Neubauer, E.; Tahir, M.; Saleh, S.; Arekhov, V.; Biernat, M.; Clemens, T. Recovery Observations from Alkali, Nanoparticles and Polymer Flooding as Combined Processes. Polymers 2022, 14, 603. https://doi.org/10.3390/polym14030603
Hincapie RE, Borovina A, Neubauer E, Tahir M, Saleh S, Arekhov V, Biernat M, Clemens T. Recovery Observations from Alkali, Nanoparticles and Polymer Flooding as Combined Processes. Polymers. 2022; 14(3):603. https://doi.org/10.3390/polym14030603
Chicago/Turabian StyleHincapie, Rafael E., Ante Borovina, Elisabeth Neubauer, Muhammad Tahir, Samhar Saleh, Vladislav Arekhov, Magdalena Biernat, and Torsten Clemens. 2022. "Recovery Observations from Alkali, Nanoparticles and Polymer Flooding as Combined Processes" Polymers 14, no. 3: 603. https://doi.org/10.3390/polym14030603