1. Introduction
The majority of Australia’s hardwood plantations (over 884,000 ha) are
Eucalyptus genus, and almost 29.5 million cubic metres were harvested during the period 2019–2020 [
1]. The majority of this hardwood plantation has been managed for pulpwood application [
2]. Given its scale, timber producers are seeking to recover value-added timber products from this resource to potentially replace imports and create new markets for plantation hardwood timber in the Australian building sector. According to the forest product annual review, the global production capacity of CLT in recent years is estimated at 2.8 million cubic meters in the world, and new development in this sector has been taking place [
3]. In recent years, Australian producers have considered the potential for using fast-growing
Eucalyptus nitens (
E. nitens) plantation resources to generate a feedstock for structural mass-laminated timber production, especially for cross-laminated timber (CLT) panel. However, the timber sawn from this resource contains a significant amount of strength reducing characteristics (SRCs), which increase variability in its mechanical properties and limit the sawn board’s utility in structural application [
4,
5]. Incorporating this material in CLT provides the possibility of converting a potential grade material at an individual board level into a high-value assembled product with useful and reliable structural properties. Due to orthogonal layup, CLT mitigates the impact of individual SRCs and provides more uniform mechanical and physical properties. Furthermore, CLT has other advantages, including high carbon sequestration, minimal waste due to prefabrication and lightweight properties in structure [
6,
7]. This makes CLT suitable for use in load-bearing structural elements such as floor, roof and shear wall components [
7]. CLT was developed from softwood species in the European construction market in the early 1990s [
8,
9]. Spruce–pine–fir and Norway spruce are the common types of species for CLT manufacturing in North America and Europe, respectively [
9]. Manufacturing CLT panels has provided many benefits to the timber industry by turning low-value products from eucalypt plantations into a practical product. Several recent studies reported that CLT manufactured from eucalypt species, i.e.,
E. nitens,
E. globulus,
E. grandis,
E. urophylla, demonstrated adequate mechanical properties for a range of structural applications [
10,
11,
12].
Shear stress, known as rolling shear, has been considered as a potential issue in the perpendicular plane that can control the performance of CLT for structural application, which needs to be considered in ultimate and serviceability limit state design [
13,
14,
15]. The overall shear performance and global deflection of the panel depend on the rolling shear properties of the cross-layer when the CLT element is subjected to out-of-plane bending.
A comprehensive understanding of rolling shear (RS) strength and modulus (G
R) is therefore crucial to the design of CLT structures. Previous research on rolling shear properties is limited to European species, i.e., Norway spruce, European beech (
Fagus sylvatica L.) and other species such as Australian Radiata pine, Poplar-beech, yellow pine and eastern hemlock [
13,
16,
17,
18]. Ehrhart & Brandner [
13] investigated the effect of timber species (six species including hardwood and softwood), sawing pattern and layup geometry on rolling shear properties. Their outcomes indicated that sawing pattern and width to thickness ratio of the lamella could influence the shear properties. They also reported the mean value of RS strength and shear modulus for Norway spruce as 1.88 MPa and 100 MPa, respectively. However, RS strength and modulus values for hardwood species, i.e., European ash and beech, were significantly higher than the softwood values, reported as 5.40 MPa and 350 MPa, respectively. Ettelaei et al. [
19] evaluated the rolling shear properties of CLT made from Australian
E. nitens and
E. globulus plantation under short-span three-point bending test. These researchers indicated the influence of the modulus of elasticity (MOE) of sawn timber in the top and bottom layer of CLT on RS properties. They obtained RS values for high-grade
E. nitens and
E. globulus of 2.0 MPa and 2.2 MPa and values for low-grade material of 1.8 MPa and 2.1 MPa, respectively. In a study investigating the shear performance of the Australian radiata pine CLT, the maximum shear stress values were reported from 1.55 MPa to 2.18 MPa [
20]. The characteristics of rolling shear strength and modulus for Australian pine CLT were reported as 2.0 MPa and 65.5 MPa, respectively [
16].
Despite these studies [
13,
16,
21,
22,
23,
24], limited research has evaluated the rolling shear properties and the influencing parameters on the shear performance of CLT from eucalyptus plantation resources. Therefore, it is necessary to investigate the mechanical properties of mass timber elements governed by serviceability limit state for their structural applications. Different approaches and configurations have been used to determine the rolling properties of the CLT [
13]. The test setup used in this study is reported as a suitable and accurate method compared to other methods available for determining rolling shear properties [
11,
14,
19]. This research is now necessary because Tasmanian manufacturers are now using local fibre-managed plantation
E. nitens to produce CLT panels for the Australian market. Given this market development and the knowledge gap, this study investigates the rolling shear properties and failure modes of three-layer CLT with different layup configurations under the planar shear test. The CLT panels used in this study have heterogeneous configurations using a combination of structural grades (7 GPa to 21 GPa) in the panel lamella to maximise lower-grade material utilisation and improve efficiency from timber processing. The main aim of this research was to evaluate the rolling shear properties of CLT with heterogenous layup configuration under the planar shear test. This study also investigates the effect of lamination MOE on the RS strength of CLT panels.
The results were analysed to investigate the potential of using hardwood E. nitens CLT elements for structural purposes. The results were compared with those obtained from short-span bending tests in the previous research, demonstrating good agreement for Australian CLT produced from E. nitens plantation. The results of this study provide an important insight into developing high-value Australian-made CLT from pulpwood E. nitens timber resource for structural application.
4. Results
The statistical analyses of the effect of the test variables on the rolling shear properties are detailed in
Table 3. The HLH specimens indicated the highest rolling shear strength among the tested groups, with higher MOE in the top and bottom layers. The difference in
values between groups were statistically significant when compared to those obtained by HLH and both MLH and MLM configuration based on Duncan’s test results. This can be attributed to the higher average MOE of timber boards used in the top and bottom lamination compared to the other configuration. The difference in the mean rolling shear strength values between four panel configurations can be observed in
Figure 2. The
value for the MHM specimens made of higher-grade sawn timber in the cross-layer was, on average, 7.6% higher than specimens MLH and HLH and 11% higher than MLM specimens, although this was statistically different only from that obtained by MLM specimens. Such differences in the results between the two MLM and MHM specimens could be due to the effect of the MOE of the sawn boards used in the cross-layer of the panel on the shear modulus of the specimens.
As shown in
Figure 2, the maximum rolling shear strength average value ranged from 2.8 MPa (MLH specimens) to 3.4 MPa (HLH specimens). These values were higher than those reported in the literature and the value reported for the Australian radiata pine CLT [
16,
19,
20]. The
values were also higher than those reported in a previous study for CLT from Eucalyptus plantation under short span bending [
19]. The lowest mean
values obtained in this study (2.82 MPa) were higher than those rolling shear characteristic values (2.0 MPa) reported by Li et al. [
16] and the values (1.55 MPa–2.18 MPa) demonstrated by Navaratam et al. [
20] for Radiata Australian pine CLT.
The sawn timber used in those panels had lower average MOE values than the specimens in this study. The correlation between the test variables and the rolling shear properties of the test specimens for all configurations are shown in
Table 4. Based on the results presented in this table, both G
r and
values appear to be significantly correlated to the density of the timber boards used in the panel. There was a positive correlation (R
2 = 0.344) between
values and density of the panel. The R
2 obtained for the correlation between G
r and the density of the sawn board used in the CLT panel was 0.579. This is in line with previous research [
19]. Previous research has also reported a positive correlation between density and mechanical characteristics of timber [
13]. There was also a positive correlation (R
2 = 0.331) between the MOR of the parent panel and G
r values of the specimens. This effect was significant for G
r and insignificant for
values. The ANOVA test results showed that the effect of the MOE of the boards used in the specimens on the
values were highly significant at a ;95% level of confidence (
Table 5). This effect was significant for those with different MOE of the timber boards in the outer layers of the specimens. The minimum load obtained was 40 kN, while the maximum was 100 kN; these were for MLM and HLH specimens, respectively.
4.1. Comparisons of the Results Obtained from Tested Panels and Planar Shear Specimens
The maximum shear strength values for the tested CLT panel obtained from Equation (1) are compared with those obtained from planar shear specimens for all configurations and demonstrated in
Figure 3. Because six shear specimens were prepared from each panel, the average shear strength values of the specimen were calculated and compared to those obtained from each CLT panel. The results show a good agreement between the shear strength value of the tested CLT panels and the shear specimens. In most cases, the shear specimens had higher shear strength than the CLT panel, which is attributed to being subjected to shear without global bending. Nevertheless, regardless of configuration and specimen type, comparable average values of 2.7 MPa and 3.0 MPa were obtained for all configurations from the parent CLT panel and planar shear test, respectively.
4.2. Failure Modes
The typical failure modes observed for the specimens are illustrated in
Figure 4. The specimens demonstrated rolling shear failure and had similar failure modes, as shown in
Figure 4. Some of the samples failed abruptly at the end of the planar test. Some of the cracks initiated from the interface of the adjacent layer and then propagated along the growth ring in the cross-layer and continued along the entire cross-layer, causing bond line failure (
Figure 4a,e). As can be seen, the cracks started from the wood fibre and then propagated through the cross-layer and developed to one side of the glue line. Some specimens exhibited the combination of rolling shear and rupture in the left-side lamella and developed to the glue line in the right lamella (
Figure 4c). The results highlight that the dominant failure mode is rolling shear and a combination of shear and delamination. The failure modes of the four specimen configurations were quite similar. All results obtained from the planar tested specimens are summarised in
Table A1.
5. Discussion
This work investigated the RS properties of heterogenous CLT panels made from
E. nitens plantation conducted on CLT block specimens under planar shear test. Rolling shear is one of the governing factors in serviceability and limits state design when CLT elements are subjected to out-of-plane bending. This test approach was recommended by EN408; it has been modified based on specimen configuration and size and has been approved as a suitable method for evaluating shear properties. The influence of the MOE of the top and bottom lamellae on the RS strength of CLT blocks was found to be significant. However, the effect of cross-layer MOE was only significant for the RS modulus. Similar to previous research [
19], the results demonstrated that the
and G
r values were significantly correlated to the density of the timber boards used in the specimens. There was also a significant correlation (R
2 = 0.331) between the panel MOR and G
r values of the shear specimens; however, this effect was insignificant for rolling shear strength values. The prevalent failure mode of the specimens was rolling shear. Based on the results, the average
values of the planar shear specimens were higher than those
values obtained from
E. nitens CLT under short span three-point bending test in previous research [
19]. Furthermore, the planar shear specimen results were consistent with those shear strength values from the CLT panel, and in all cases, shear specimens had higher shear strength values than the CLT panel. In addition, the results of shear specimens were higher than those parent panels. This may be because CLT blocks were subjected to shear without global bending in the planar shear test. Further parametric analysis to obtain a clear understanding of other effective parameters on the rolling shear properties of
E. nitens CLT are required. The mean RS strength and modulus values in this study ranged from 2.8 MPa to 3.4 MPa and 54.3 MPa to 67.9 MPa for the different groups of planar shear specimens, respectively. These values exceed the rolling shear characteristic (G
r = 53 MPa and
= 2.0 MPa) of the resource [
31]. The RS strength values also were higher than the recommended values in the European standards (1.1 MPa) for softwood CLT [
32] and reported values in the published literature [
16,
20,
33] for Australian radiata pine (2.0 MPa) and Norway Spruce (1.7 MPa). These values were also comparable with those in the literature for CLT made of Australian
E. nitens species under the modified planar shear test method [
33]. The results also demonstrated that CLT made from fibre-managed plantation
E. nitens has satisfactory shear performance to meet serviceability requirement for reliable and structural CLT panels.