Search Results (5)

Smart textiles are an evolving field, but challenges in durability, washing, interfacing, and sustainability persist. Widespread adoption requires robust, lightweight, fully integrated fiber-based conductors. This paper proposes using ultralong carbon nanotube (UCNT) yarns with a width-to-length ratio of several orders of magnitude larger than typical carbon nanotube fibers. These yarns enable the manufacturing of stable, workable structures, composed of a network of twisted fibers (tows), which are suitable for fabric integration. Our research includes the creation of textile prototype demonstrators integrated with coated and non-coated UCNT yarns, tested under military-grade standards for both mechanical durability and electric functionality. The demonstrators were evaluated for their electrical and mechanical properties under washability, abrasion, and weathering. Notably, polymer-coated UCNT yarns demonstrated improved mechanical durability and electrical performance, showing promising results. However, washing tests revealed the presence of UCNT nanofibers in the residue, raising concerns due to their classification as hazards by the World Health Organization. This paper examines the sources of fiber release and discusses necessary improvements to coating formulations and testing protocols to mitigate fiber loss and enhance their practical viability. These findings underscore both the potential and limitations of UCNT yarns in military textile applications. Full article

This research endeavours to study the growth of ultralong carbon nanotubes (UL-CNTs) from methane using diverse catalysts, namely FeCl₃, bi-metallic Fe-Cu, Fe-Ni, and Fe-Co chlorides. Aqueous catalyst solutions were evenly dispersed on silica substrates and grown at 950 °C in the presence of hydrogen via a horizontal chemical vapour deposition (CVD) furnace. The samples underwent characterisation by Raman spectroscopy, scanning electron microscopy (SEM), and optical microscopy to identify the quality of CNTs and enumerate individual UL-CNTs. Our findings revealed that FeCl₃, as a mono-metallic catalyst, generated the longest UL-CNTs, which measured 1.32 cm, followed by Fe-Cu (0.85 cm), Fe-Co (0.7 cm), and Fe-Ni (0.6 cm), respectively. The G/D ratio (graphene to defects) from the Raman spectroscopy was the highest with the FeCl₃ catalyst (3.09), followed by Fe-Cu (2.79), Fe-Co catalyst (2.13), and Fe-Ni (2.52). It indicates that the mono-iron-based catalyst also produces the highest purity CNTs. Moreover, this study scrutinises the vapour-liquid-solid (VLS) model for CNT growth and the impact of carbide formation as a precursor to CNT growth. Our research findings indicate that forming iron carbide (Fe₃C) is a crucial transition phase for amorphous carbon transformation to CNTs. Notably, the iron catalyst generated the longest and densest CNTs relative to other iron-based bi-metallic catalysts, which is consistent with the temperature of carbide formation in the mono-metallic system. From correlations made using the phase diagram with carbon, we conclude that CNT growth is favoured because of increased carbon solubility within the mono-metallic catalyst compared to the bi-metallic catalysts. Full article

Ultralong carbon nanotubes (UCNTs) are in high demand for nanocomposites applications due to their magnificent physical and chemical properties. UCNTs are synthesized by the catalytic chemical vapor deposition (CCVD) method and, before use as fillers in nanocomposites, should be purified of residual catalyst and non-CNT particles without significant destruction or scissoring of the UCNT. This study investigates the role of water vapor for purification of UCNTs from iron catalyst particles and the importance of water assistance in this process is confirmed. It was shown that wet air treatment of products of UCNTs CCVD synthesis under mild conditions can be used to sufficiently decrease residual iron catalyst content without significant carbon losses in comparison to the results obtained with dry air, while the residual iron content was shown to significantly influence the subsequent oxidation of different forms of carbons, including UCNTs. The increasing of D/G ratio of Raman spectra after wet air treatment of products of UCNTs CCVD synthesis makes it possible to conclude that iron catalyst particles transform into iron oxides and hydroxides that caused inner structural strains and destruction of carbon shells, improving removal of the catalyst particles by subsequent acid treatment. UCNTs purification with water assistance can be used to develop economically and ecologically friendly methods for obtaining fillers for nanocomposites of different applications. Full article

Geopolymers, recognized as an ecological alternative to cement concrete, are gaining more and more interest from researchers and the construction industry. Due to the registrable electrical conductivity, this material also attracts the interest of other fields of science and industry as a potential functional material. The article discusses the used geopolymer material, created on the basis of metakaolin and waste Cathode Ray Tubes (CRT) glass, reinforced with ultra-long in-house carbon nanotubes (CNT), in the context of its use as a smart material for Structural Health Monitoring. Long in-house made carbon nanotubes were added to enhance the electrical conductivity of the geopolymer. The impedance spectroscopy method was applied to investigate the conductive properties of this material. The paper shows the microscopic and mechanical characteristics of the materials and presents the results of promising impedance spectroscopy tests. Full article

In this work, novel polysulphone (PS) porous membranes for water desalination, incorporated with commercial and produced carbon nanotubes (CNT), were fabricated and analyzed. It was demonstrated that changing the main characteristics of CNT (e.g., loading in the dope solutions, aspect ratio, and functionality) significantly affected the membrane properties and performance including porosity, water flux, and mechanical and surface properties. The water flux of the fabricated membranes increased considerably (up to 20 times) along with the increase in CNT loading. Conversely, yield stress and Young’s modulus of the membranes dropped with the increase in the CNT loading mainly due to porosity increase. It was shown that the elongation at fracture for PS/0.25 wt. % CNT membrane was much higher than for pristine PS membrane due to enhanced compatibility of commercial CNTs with PS matrix. More pronounced effect on membrane’s mechanical properties was observed due to compatibility of CNTs with PS matrix when compared to other factors (i.e., changes in the CNT aspect ratio). The water contact angle for PS membranes incorporated with commercial CNT sharply decreased from 73° to 53° (membrane hydrophilization) for membranes with 0.1 and 1.0 wt. % of CNTs, while for the same loading of produced CNTs the water contact angles for the membrane samples increased from 66° to 72°. The obtained results show that complex interplay of various factors such as: loading of CNT in the dope solutions, aspect ratio, and functionality of CNT. These features can be used to engineer membranes with desired properties and performance. Full article