Search Results (3)

Rebar is a critical material in concrete constructions like high-rise buildings and seismic-resistant structures. To enhance its properties, microalloying with nitrogen is employed, but traditional methods using micro alloy additives such as vanadium (FeV), niobium (FeNb), titanium (FeTi), and vanadium nitride (VN) face issues of high costs, reduced purity, and difficulty in controlling molten steel composition. This article presents a novel approach of injecting top-blown O₂–N₂ mixed gas to increase nitrogen content efficiently. Experiments simulated HRB400 steel samples, varying N₂ ratios (10%, 20%, 30%, 40%), temperatures (1500 °C, 1550 °C, 1600 °C), and blowing times (1, 2, 3 min). Results show that optimized parameters enable nitrogen content adjustment from 50 to 104 ppm, with nitrogen utilization improved to 5.4%. This method utilizes inexpensive N₂ gas, reduces impurities, and provides precise control, offering a cost-effective and sustainable solution for high-performance steel production by replacing costly alloys and meeting nitrogen requirements. Full article

Pyrometallurgical recycling of lithium-ion batteries presents distinct advantages including streamlined processing, simplified pretreatment requirements, and high throughput capacity. However, its industrial implementation faces challenges associated with high energy demands and lithium loss into slag phases. This investigation develops an integrated reduction smelting–chloridizing volatilization process for the comprehensive recovery of strategic metals (Li, Mn, Cu, Co, Ni) from spent ternary lithium-ion batteries; calcium chloride was selected as the chlorinating agent for this purpose. Thermodynamic analysis was performed to understand the phase evolution during reduction smelting and to design an appropriate slag composition. Preliminary experiments compared carbon and aluminum powder as reducing agents to identify optimal operational parameters: a smelting temperature of 1450 °C, 2.5 times theoretical CaCl₂ dosage, and duration of 120 min. The process achieved effective element partitioning with lithium and manganese volatilizing as chloride species, while transition metals (Cu, Ni, Co) were concentrated into an alloy phase. Process validation in an induction furnace with N₂-O₂ top blowing demonstrated enhanced recovery efficiency through optimized oxygen supplementation (four times the theoretical oxygen requirement). The recovery rates of Li, Mn, Cu, Co, and Ni reached 94.1%, 93.5%, 97.6%, 94.4%, and 96.4%, respectively. This synergistic approach establishes an energy-efficient pathway for simultaneous multi-metal recovery, demonstrating industrial viability for large-scale lithium-ion battery recycling through minimized processing steps and maximized resource utilization. Full article

CO₂ has characteristic properties and reactions at the converter smelting temperature, and the chemical reaction between CO₂ and elements such as C and Si in the molten pool has bubble proliferation and cooling effects, which can effectively improve the kinetic and thermodynamic conditions of converter smelting. Here, an experimental study and industrial test on the application of CO₂ in converter smelting were carried out. The smelting effects of Mode-1 and Mode-2 with total CO₂ injection amounts of 229 Nm³ and 196 Nm³, respectively, were compared, and the changes in molten steel and slag compositions, dust removal, and gas were analyzed. The test results show that converter top and bottom blowing CO₂ technology (COMI-B) technology had significant metallurgical advantages over the N-Mode; the dephosphorization rate increased by 4.2%, slag (FeO) content was reduced by 2.04%, end point nitrogen content of molten steel was reduced by 20%, gas recovery increased by 8.29 Nm³/t, and soot production was reduced by 14.7%. The results of the study provide a reference for the application of COMI-B technology in converters in the iron and steel industry and develop a new path for resource utilization of CO₂. Full article