Search Results (2)

Digital twin (DT) technology has become a key enabler for prognostics and health management (PHM) in complex industrial systems, yet scaling predictive models for multi-component degradation (MCD) scenarios remains challenging, particularly when transferring insights from predictive models of smaller systems developed with limited data to larger systems. To address this, a physics-informed neural network (PINN) framework that integrates a standardized scaling methodology, enabling scalable DT analytics for MCD prognostics, was developed in this paper. Our approach employs a systematic DevOps workflow that features containerized PINN DT analytics deployed on a Kubernetes cluster for dynamic resource optimization, a real-time DT platform (PTC ThingWorx™), and a custom API for bidirectional data exchange that connects the cluster to the DT platform. A key contribution of this paper is the scalable DT model, which facilitates transfer learning of degradation patterns across heterogeneous hydraulic systems. Three (3) hydraulic system configurations were modeled, analyzing multi-component filter degradation under pump speeds of 700–900 RPM. Trained on limited data from a reference system, the scaled PINN model achieved 88.98% accuracy for initial degradation detection at 900 RPM—outperforming an unscaled baseline of 64.13%—with consistent improvements across various speeds and thresholds. This work advances PHM analytics by reducing costs and development time, providing a scalable framework for cross-system DT deployment. Full article

The article describes the use of embedded systems in the Industrial Internet of Things and its benefits for industrial robots. For this purpose, the article presents a case study, which deals with an embedded system using an advanced microcontroller designed to be placed directly on the robot. The proposed system is being used to collect information about industrial robot parameters that impact its behavior and its long-term condition. The device measures the robot’s surroundings parameters and its vibrations while working. Besides that, it also has an enormous potential to collect other parameters such as air pollution or humidity. The collected data are stored on the cloud platform and processed and analysed. The embedded system proposed in this article is conceived to be small and mobile, as it is a wireless system that can be easily applied to any industrial robot. Full article