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Keywords = tardy failure

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22 pages, 8801 KiB  
Review
A Survey of the Literature on Order-Picking Systems by Combining Planning Problems
by Amir Reza Ahmadi Keshavarz, Davood Jaafari, Mehran Khalaj and Parshang Dokouhaki
Appl. Sci. 2021, 11(22), 10641; https://doi.org/10.3390/app112210641 - 11 Nov 2021
Cited by 11 | Viewed by 5956
Abstract
Companies have been trying continuously to reduce their logistics costs in the current competitive markets. Warehouses are important components of the logistics systems and they must be managed effectively and efficiently to reduce the production cost as well as maintain customer satisfaction. Order-picking [...] Read more.
Companies have been trying continuously to reduce their logistics costs in the current competitive markets. Warehouses are important components of the logistics systems and they must be managed effectively and efficiently to reduce the production cost as well as maintain customer satisfaction. Order-picking is the core of warehouse operations and an order-picking system (OPS) is essential to meet customer needs and orders. Failure to perform the OPS process properly results in high costs and customer dissatisfaction. This research aims to investigate the state of the art in the adoption of OPS and provide a broad systemic analysis on main operating strategies such as simultaneous consideration of order assignment, batching, sequencing, tardiness, and routing need. This study reviews 92 articles, classifies combinations of tactical and operational OPS problems, and provides guidelines on how warehouse managers can benefit from combining planning problems, in order to design efficient OPS and improve customer service. Combining multiple order-picking planning problems results in substantial efficiency benefits, which are required to face new market developments. Full article
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25 pages, 2412 KiB  
Article
Model of Production System Evaluation with the Influence of FDM Machine Reliability and Process-Dependent Product Quality
by Iwona Paprocka and Wojciech M. Kempa
Materials 2021, 14(19), 5806; https://doi.org/10.3390/ma14195806 - 4 Oct 2021
Cited by 7 | Viewed by 1861
Abstract
This paper investigates the Job Shop Scheduling Problem (JSSP) with FDM (Fused Deposition Modeling) machine unavailability constraints due to Predictive Maintenance (PdM) tasks, under the objective of minimizing the makespan, total tardiness and machine idle time. The Ant-Colony Optimization (ACO) algorithm is elaborated [...] Read more.
This paper investigates the Job Shop Scheduling Problem (JSSP) with FDM (Fused Deposition Modeling) machine unavailability constraints due to Predictive Maintenance (PdM) tasks, under the objective of minimizing the makespan, total tardiness and machine idle time. The Ant-Colony Optimization (ACO) algorithm is elaborated to deal with the JSSP. The reliability characteristics of the critical machine (FDM) influence the product as well as the production system quality. PdM periods are estimated based on historical data on failure-free times of the FDM machine components and deviations from the standards established for the key process parameters: infill density, layer thickness and extruder temperature. The standards for the key process parameters are identified based on investigation of the mechanical properties of printed elements. The impact of failure time and the number of nonstandard measurements of parameters on the quality of the Job Shop System (JSS) are observed. Failure rate of the FDM machine is corrected with the probability of a stoppage in the future period due to the “outlier” in measurements of any key parameters of the additive process. The quality robustness of production schedules increases with the disturbance-free operation of the FDM up to the peak value. After reaching the peak value the quality robustness decreases. The original issue of this paper is a model of scheduling production and maintenance tasks in a job shop system with an FDM machine as a bottleneck using ACO. Additionally, an original FDM-reliability model is also proposed. The model is based on weighted p-moving averages of the observed number of deviations from the norms, established for key process parameters such as fill density, layer thickness and extruder temperature. Full article
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23 pages, 5834 KiB  
Article
Effect of Cyclic Load Amplitude on the Evolving Characteristics of Accumulative Deformation in Subgrade Bed
by Gang Liu, Mingzhi Zhao, Qiang Luo and Hongyu Jia
Appl. Sci. 2019, 9(7), 1435; https://doi.org/10.3390/app9071435 - 5 Apr 2019
Cited by 2 | Viewed by 3134
Abstract
To investigate the evolving characteristics of plastic deformation for the angular gravels that are used to construct subgrade bed, a laboratory model test is performed with cyclic load applying. Vertical deformation is measured in real time by displacement transducers and further modified to [...] Read more.
To investigate the evolving characteristics of plastic deformation for the angular gravels that are used to construct subgrade bed, a laboratory model test is performed with cyclic load applying. Vertical deformation is measured in real time by displacement transducers and further modified to analyze the plastic behavior of model fillings. It can be found that vertical plastic deformation shows quite different developing patterns under the effect of different cyclic amplitudes for a given model. A power function is adopted to describe the relationship between deformation rate and loading times. By analyzing the value of the power exponent and the corresponding developing features of plastic deformation rate, model filling status can be classified into four different zones, i.e., rapid stabilization, tardy stabilization, tardy failure, and rapid failure. Such a classification reveals different developing patterns of plastic deformation and satisfies the design of subgrade bed for ballasted and unballasted railway. Full article
(This article belongs to the Special Issue Bridge Dynamics)
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