Search Results (6)

The novel high-Mn austenitic steel is becoming a promising steel for cryogenic applications of LNG tanks. The welded joints take a critical role in cryogenic service for storage tanks. In this work, we developed well-matched high-Mn welding consumables and prepared the welded joints by shielded metal arc welding (SMAW), submerged arc welding (SAW) and gas tungsten arc welding (GTAW). The detailed welding parameters were proposed first, then the welding quality, mechanical properties, and microstructure were investigated. The results show that good welding quality, excellent mechanical properties, and stable levels of mechanical properties were obtained for high-Mn steel welded joints using similar welding consumables, the solid core of electrodes, and solid welding wires. Notably, the lowest cryogenic absorbed energy was found at 5 mm away from the fusion line rather than at the fusion line. The hardness of the welded joints was detected to be less than 280 HV due to the whole austenitic microstructure. Full article

Friction Welding (FRW) is a solid-state welding method. This technology also permits the connecting of dissimilar and similar materials while consuming less electricity than conventional electric welding. Friction welding is frequently used to join a variety of components because it generates high-quality joints and is capable of joining a wide range of materials and their complexity. This research examined the friction welding of stainless steel and pure zinc. The investigation concentrated on the welding parameters, specifically the effect of friction time and provision of preheating on parameters with high joint strength, as well as the mechanical properties, microstructure, and characterization of the joint material. The results of the experimental research indicated that the welding settings had a significant impact on the friction welding process. The tensile strength increased as a result of the reduced friction duration during the welding process, as demonstrated by the experimental findings. The longer the friction period, the more an oxide layer will form on the surface of the metal, preventing the diffusion process and impacting the production of the intermetallic phase for the joint’s strength. Full article

The effect of the heat treatment on the residual stresses of welded cladded steel samples is analyzed in this study. The residual stresses across the plate’s square sections were determined using complementary methods; applying diffraction with neutron radiation and mechanically using the contour method. The analysis of the large coarse grain austenitic cladded layers, at the feasibility limits of diffraction methods, was only made possible by applying both methods. The samples are composed of steel plates, coated on one of the faces with stainless steel filler metals, this coating process, usually known as cladding, was carried out by submerged arc welding. After cladding, the samples were submitted to two different heat treatments with dissimilar parameters: one at a temperature of 620 °C maintained for 1 h and, the second at 540 °C, for ten hours. There was some difference in residual stresses measured by the two techniques along the surface of the coating in the as-welded state, although they are similar at the welding interface and in the heat-affected zone. The results also show that there is a residual stress relaxation for both heat-treated samples. The heat treatment carried out at a higher temperature showed sometimes more than 50% reduction in the initial residual stress values and has the advantage of being less time consuming, giving it an industrial advantage and making it more viable economically. Full article

Austenitic stainless steels represent a significant aerospace material, being used for various castings, structural components, landing gear components, afterburners, exhaust components, engine parts, and fuel tanks. The most common joining process is tungsten inert gas (TIG) welding, which possesses many advantages such as suitability to weld a wide range of ferrous and non-ferrous metals and alloys, providing high quality welds with good mechanical properties. Its major disadvantage is low productivity due to low penetration and welding speed. This can be overcome by introducing an activating flux before welding. The activating flux reverses the material flow of the weld pool, significantly increasing penetration. Therefore, shielding gas consumption is reduced and welding without a consumable is enabled. However, the consumable in conventional TIG also enables the conditioning of the mechanical properties of welds. In this study, Si and Ti metallic oxide nanoparticles were used to increase the weld penetration depth, while bend testing, tensile, and impact toughness were determined to evaluate the mechanical properties of welds. Furthermore, optical emission spectroscopy, light, and scanning electron microscope were used to determine the chemical compositions and microstructures of the welds. Chemical compositions and weld mechanical properties were similar in all specimens. The highest tensile and impact properties were obtained with the specimen welded with the flux containing 20% TiO₂ and 80% SiO₂ nanoparticles. Although lower than those of the base metal, they were well within the nominal base metal mechanical properties. Full article

It was found that the ultrasonic spot welding may serve as an efficient method to join relative large thin-walled parts made of fiber-reinforced thermoplastics. In this study, a new control method for the ultrasonic spot-welding process was investigated. It was found that, when welding fiber-reinforced thermoplastic laminates without energy directors, overheating and decomposition of the polymer at the weld spot occurred. The occurrence of the overheating took place at unpredictable times during welding. It was observed that the time trace of the consumed power curve by the welder follows a similar pattern as the time trace of the temperature in the weld spot center. Based on this observation, a control system was developed. The time derivative of the welder power was monitored in real time and, as soon as it exceeded a critical value, the ultrasonic vibration amplitude was actively adjusted through a microcontroller. The controlling of the ultrasonic welding process forced the temperature in the weld spot to remain in an adequate range throughout the welding duration for the polymer diffusion to occur. The results of the controlled welding process were evaluated by means of weld temperature measurements, computed tomography scans, and microscopic analysis of the weld spot fracture surfaces. Full article

In many applications in metallography and analysis, many regions need to be considered and not only the current region. In cases where there are analyses with multiple images, the specialist should also evaluate neighboring areas. For example, in metallurgy, welding technology is derived from conventional testing and metallographic analysis. In welding, these tests allow us to know the features of the metal, especially in the Heat-Affected Zone (HAZ); the region most likely for natural metallurgical problems to occur in welding. The expanse of the Heat-Affected Zone exceeds the size of the area observed through a microscope and typically requires multiple images to be mounted on a larger picture surface to allow for the study of the entire heat affected zone. This image stitching process is performed manually and is subject to all the inherent flaws of the human being due to results of fatigue and distraction. The analyzing of grain growth is also necessary in the examination of multiple regions, although not necessarily neighboring regions, but this analysis would be a useful tool to aid a specialist. In areas such as microscopic metallography, which study metallurgical products with the aid of a microscope, the assembly of mosaics is done manually, which consumes a lot of time and is also subject to failures due to human limitations. The mosaic technique is used in the construct of environment or scenes with corresponding characteristics between themselves. Through several small images, and with corresponding characteristics between themselves, a new model is generated in a larger size. This article proposes the use of Digital Image Processing for the automatization of the construction of these mosaics in metallographic images. The use of this proposed method is meant to significantly reduce the time required to build the mosaic and reduce the possibility of failures in assembling the final image; therefore increasing efficiency in obtaining results and expediting the decision making process. Two different methods are proposed: One using the transformed Scale Invariant Feature Transform (SIFT), and the second using features extractor Speeded Up Robust Features (SURF). Although slower, the SIFT method is more stable and has a better performance than the SURF method and can be applied to real applications. The best results were obtained using SIFT with Peak Signal-to-Noise Ratio = 61.38, Mean squared error = 0.048 and mean-structural-similarity = 0.999, and processing time of 4.91 seconds for mosaic building. The methodology proposed shows be more promissory in aiding specialists during analysis of metallographic images. Full article