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Keywords = shaft alignment attitude

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32 pages, 4182 KB  
Article
Intelligent Alignment Control for Floating Raft Air Spring Mounting System Under Coupled Hull–Raft Deformation
by Jian-Wei Cheng, Wen-Jun Bu, Ze-Chao Hu, Jun-Qiang Fu, Hong-Rui Zhang and Liang Shi
J. Mar. Sci. Eng. 2025, 13(9), 1664; https://doi.org/10.3390/jmse13091664 - 29 Aug 2025
Abstract
Shaft alignment is adversely affected by the increasingly severe coupled hull–raft deformation in deep-diving, highly integrated submersibles, thereby compromising operational safety and potentially amplifying vibration noise. To address to this issue, this paper investigates an intelligent alignment control method for the floating raft [...] Read more.
Shaft alignment is adversely affected by the increasingly severe coupled hull–raft deformation in deep-diving, highly integrated submersibles, thereby compromising operational safety and potentially amplifying vibration noise. To address to this issue, this paper investigates an intelligent alignment control method for the floating raft air spring mounting system (ASMS) applied to marine propulsion unit (MPU) under coupled hull–raft deformation conditions. A multi-objective alignment control algorithm was developed based on the NSGA-II optimization method within an N-step receding horizon optimal control framework, enabling simultaneous achievement of shaft alignment attitude adjustment, hull deformation compensation, raft deformation suppression, and pneumatic energy consumption. Experimental validation was conducted on two distinct ASMS prototypes to evaluate the control algorithm. Tests performed on the ASMS for MPU (MPU-ASMS) prototype demonstrated effective compensation of hull-induced deformations, maintaining shaft alignment offsets within ±0.3 mm and angularities within ±0.5 mm/m. Concurrently, experiments on the floating raft ASMS for the stern compartment (SC-FR-ASMS) achieved precise control of axial offsets within ±0.3 mm, angularities within ±0.5 mm/m, and vertical displacements of critical monitoring points within ±1 mm. The adaptive control strategy additionally proved effective in suppressing raft deformation while simultaneously optimizing pneumatic energy consumption. This research provides robust theoretical and technical foundations for intelligent vibration isolation systems in deep-sea equipment to accommodate extreme-depth-induced hull deformation and large-scale raft deformation. Full article
(This article belongs to the Special Issue Deep-Sea Mineral Resource Development Technology and Equipment)
23 pages, 24072 KB  
Article
Experimental Study on the Effect of Hull Deformation on the Relative Attitude between Shaft and Bearing
by Weixin Zhou, Yao Zhao, Hua Yuan and Zhaoxin Ren
J. Mar. Sci. Eng. 2023, 11(10), 1992; https://doi.org/10.3390/jmse11101992 - 16 Oct 2023
Cited by 5 | Viewed by 2055
Abstract
The unclear change laws of bearing offset and rotation, both of which influence the condition of shaft alignment during hull deformation, make it difficult to optimize shafting design. In this paper, an integrated hull-bearing-shaft model is designed and built for a cantilever beam [...] Read more.
The unclear change laws of bearing offset and rotation, both of which influence the condition of shaft alignment during hull deformation, make it difficult to optimize shafting design. In this paper, an integrated hull-bearing-shaft model is designed and built for a cantilever beam loading test. Displacement sensors are utilized to determine the change in displacement of the hull, bearings, and shaft. The pressure distribution at the bow and stern ends of the bearing is measured using a new type of thin-film pressure sensor. The test results show that the rotation angle of the shaft and bearing varied differentially during hull deformation, and the magnitude of the shaft-bearing angle was comparable to the rotation angle. The measured rotation angles of the front and rear ends of the stern tube bearings are opposite to the theoretical value of a cantilever beam, indicating that the stern tube has a non-negligible effect on local deformation, and it is recommended to measure the bearings directly as opposed to the alternative structure to obtain the rotation. The change pattern of the shaft and bearing attitude does not change with the different initial state of the shaft, which indicates that the initial error of installation will be retained during the hull deformation process. The change pattern of the shaft and bearing attitude is unaffected by the initial state of the shaft, indicating that the initial installation error will persist during hull deformation. In some instances, the bearing reaction force remained unchanged, but the shaft-bearing angle and bearing pressure altered, indicating that the bearing condition cannot be determined solely by the bearing reaction force. The results of bearing pressure and the shaft-bearing angle can be compared, indicating that the thin-film pressure sensor can be used to determine the status of the shaft-bearing angle, particularly during the installation phase. Full article
(This article belongs to the Special Issue Advances in Marine Propulsion II)
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