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Keywords = fully bio-based wood adhesive

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12 pages, 901 KiB  
Article
Novel Bio-Based Formulations for Alkyd Wood Coatings: Effects on Biodegradation and Technical Performance
by Idoia Etxeberria, Ingemar Svensson, Ana Isabel Díaz and Leire Barruetabeña
Coatings 2025, 15(4), 400; https://doi.org/10.3390/coatings15040400 - 27 Mar 2025
Viewed by 901
Abstract
Alkyd resins are still one of the most important classes of binders for paint systems. They are outstanding in terms of their versatility of formulations and applications, cost-effectiveness, and durability. Traditionally, they are synthesized using phthalic anhydride, polyalcohols with three or four functional [...] Read more.
Alkyd resins are still one of the most important classes of binders for paint systems. They are outstanding in terms of their versatility of formulations and applications, cost-effectiveness, and durability. Traditionally, they are synthesized using phthalic anhydride, polyalcohols with three or four functional groups (pentaerythritol, glycerol, and trimethylolpropane), and fatty acids or oils. In this study, new bio-alkyd resins were synthesized with the objective of increasing the bio-based content by substituting phthalic anhydride, thereby also enhancing the biodegradability of coatings. The newly synthesized alkyd resins, formulated with azelaic acid, were used to develop coatings incorporating additives while avoiding cobalt-based driers. Additional agents such as leveling, wetting, and anti-skinning agents, were also included. Paints were applied to wood substrates and dried at room temperature. The resulting films were characterized by pendulum hardness, transparency, and color by colorimetry, cross-cut test, contact angle, and gloss. Thermal properties were analyzed by Differential Scanning Calorimetry (DSC), and Total Organic Carbon (TOC) content and aerobic biodegradation were also evaluated. The resulting coating films exhibited good mechanical performance, with hardness values ranging from 132 to 148 Persoz oscillations and strong adhesion to wood substrates (smooth cross-cut edges, Class 0). Significant biodegradability (70% in less than 90 days) was demonstrated under composting conditions, which was considerably higher than that of a commercial reference alkyd coating (34.7%) under the same conditions. These findings suggest that the developed bio-alkyd coatings formulated with azelaic acid and DCO-FA without cobalt-based driers represent a promising alternative to conventional phthalic acid-based alkyds. These novel coatings move closer to fully bio-based formulations and offer enhanced biodegradability, making them a more sustainable option for coating applications. Full article
(This article belongs to the Special Issue Bio-Based and Bio-Inspired Polymers and Composites)
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17 pages, 4877 KiB  
Article
Fully Bio-Based Adhesive from Tannin and Sucrose for Plywood Manufacturing with High Performances
by Guoming Xiao, Jiankun Liang, De Li, Yuan Tu, Bengang Zhang, Feiyan Gong, Wen Gu, Min Tang, Xinyue Ding, Zhigang Wu and Hong Lei
Materials 2022, 15(24), 8725; https://doi.org/10.3390/ma15248725 - 7 Dec 2022
Cited by 24 | Viewed by 3561
Abstract
Fully bio-based adhesives are beneficial to reduce the dependence of the wood adhesive industry on synthetic resins based on petrochemical resources and enhance the market competitiveness of adhesives. A fully bio-based wood adhesive composed of tannin and sucrose was developed and successfully used [...] Read more.
Fully bio-based adhesives are beneficial to reduce the dependence of the wood adhesive industry on synthetic resins based on petrochemical resources and enhance the market competitiveness of adhesives. A fully bio-based wood adhesive composed of tannin and sucrose was developed and successfully used in the preparation of plywood. Effects of the preparation technology on the bonding strength and water resistance of plywood were investigated, and the properties of the adhesive were analyzed by Fourier transform infrared spectroscopy (FT-IR), thermogravimetry (TG) and X-ray diffraction (XRD) in this study. The results showed that: (1) Compared with other biomass adhesives, tannin–sucrose adhesive had the characteristics of high-solid content and low viscosity, which had the potential to prepare particleboard and fiberboard. (2) A proper mass ratio of tannin to sucrose was key to obtaining a tannin–sucrose adhesive with better properties. (3) The optimum preparation process of tannin–sucrose adhesive for plywood was as follows: hot-pressing temperature of 210 °C, hot-pressing time of 1.2 min/mm, m(tannin):m(sucrose) of 60:40 and adhesive loading of 160 g/m2. Under these conditions, the water-resistant bonding strength of the plywood was 0.89 MPa, which met the strength requirements of the Type II standard of plywood in GB/T 17657-2013. (4) The hot-pressing temperature played a decisive role in the tannin–sucrose adhesive, and the good performance of the plywood was maintained when the temperature was 210 °C or above. Thus, the prepared tannin–sucrose adhesive had high-bonding strength, good water resistance and thermal stability. Full article
(This article belongs to the Special Issue Study of Timber and Wood Related Materials)
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14 pages, 2357 KiB  
Article
Enzymatic Conversion of Lignosulfonate into Wood Adhesives: A Next Step towards Fully Biobased Composite Materials
by Raphaela Hellmayr, Sabrina Bischof, Jasmin Wühl, Georg M. Guebitz, Gibson S. Nyanhongo, Nikolaus Schwaiger, Falk Liebner and Rupert Wimmer
Polymers 2022, 14(2), 259; https://doi.org/10.3390/polym14020259 - 8 Jan 2022
Cited by 13 | Viewed by 3209
Abstract
This study investigates the effect of the enzymatic polymerization of lignosulfonate for the formulation of a lignosulfonate-based adhesive. For this, beech lamellas were glued together and tested according to the EN 302-1 standard. The results showed that the laccase-polymerized lignosulfonate-based wood adhesives (LS-p) [...] Read more.
This study investigates the effect of the enzymatic polymerization of lignosulfonate for the formulation of a lignosulfonate-based adhesive. For this, beech lamellas were glued together and tested according to the EN 302-1 standard. The results showed that the laccase-polymerized lignosulfonate-based wood adhesives (LS-p) had similar mechanical properties as a standard carpenter’s glue (PVAc-based D3 class white glue), as no significant difference in tensile shear strength between these two adhesive types was found. However, carpenter’s glue showed almost 100% wood failure, while with the lignosulfonate-based wood glue, the samples failed, mainly in the glueline. Pre-polymerization of LS-p is the most critical factor to achieve the required viscosity, which is also connected to the wetting properties and the resulting tensile shear strength. The longer the pre-polymerization, the higher the viscosity of the LS-p adhesive, with the tensile shear strength reaching a plateau. The presented data show the potential of using enzymatically pre-polymerized lignosulfonate as a well-performing wood adhesive. Further development and optimization of the pre-polymerization process is required, which is also important to push towards upscaling and practical applications. Full article
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26 pages, 5368 KiB  
Article
Contribution to a Circular Economy Model: From Lignocellulosic Wastes from the Extraction of Vegetable Oils to the Development of a New Composite
by Ivan Dominguez-Candela, Daniel Garcia-Garcia, Aina Perez-Nakai, Alejandro Lerma-Canto, Jaime Lora and Vicent Fombuena
Polymers 2021, 13(14), 2269; https://doi.org/10.3390/polym13142269 - 10 Jul 2021
Cited by 5 | Viewed by 3150
Abstract
The present works focuses on the development of a novel fully bio-based composite using a bio-based high-density polyethylene (Bio-HDPE) obtained from sugar cane as matrix and a by-product of extraction of chia seed oil (CO) as filler, with the objective of achieving a [...] Read more.
The present works focuses on the development of a novel fully bio-based composite using a bio-based high-density polyethylene (Bio-HDPE) obtained from sugar cane as matrix and a by-product of extraction of chia seed oil (CO) as filler, with the objective of achieving a circular economy model. The research aims to revalorize an ever-increasing waste stream produced by the growing interest in vegetable oils. From the technical point of view, the chia seed flour (CSF) was chemically modified using a silane treatment. This treatment provides a better interfacial adhesion as was evidenced by the mechanical and thermal properties as well as field emission scanning electron microscopy (FESEM). The effect of silane treatment on water uptake and disintegration rate was also studied. On the other hand, in a second stage, an optimization of the percentage of treated CSF used as filler was carried out by a complete series of mechanical, thermal, morphological, colour, water absorption and disintegration tests with the aim to evaluate the new composite developed using chia by-products. It is noteworthy as the disintegration rate increased with the addition of CSF filler, which leads to obtain a partially biodegradable wood plastic composite (WPC) and therefore, becoming more environmentally friendly. Full article
(This article belongs to the Special Issue Plastic and Natural Fiber Materials)
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34 pages, 98949 KiB  
Review
Development of Bio-Inspired Hierarchical Fibres to Tailor the Fibre/Matrix Interphase in (Bio)composites
by Estelle Doineau, Bernard Cathala, Jean-Charles Benezet, Julien Bras and Nicolas Le Moigne
Polymers 2021, 13(5), 804; https://doi.org/10.3390/polym13050804 - 5 Mar 2021
Cited by 23 | Viewed by 5541
Abstract
Several naturally occurring biological systems, such as bones, nacre or wood, display hierarchical architectures with a central role of the nanostructuration that allows reaching amazing properties such as high strength and toughness. Developing such architectures in man-made materials is highly challenging, and recent [...] Read more.
Several naturally occurring biological systems, such as bones, nacre or wood, display hierarchical architectures with a central role of the nanostructuration that allows reaching amazing properties such as high strength and toughness. Developing such architectures in man-made materials is highly challenging, and recent research relies on this concept of hierarchical structures to design high-performance composite materials. This review deals more specifically with the development of hierarchical fibres by the deposition of nano-objects at their surface to tailor the fibre/matrix interphase in (bio)composites. Fully synthetic hierarchical fibre reinforced composites are described, and the potential of hierarchical fibres is discussed for the development of sustainable biocomposite materials with enhanced structural performance. Based on various surface, microstructural and mechanical characterizations, this review highlights that nano-objects coated on natural fibres (carbon nanotubes, ZnO nanowires, nanocelluloses) can improve the load transfer and interfacial adhesion between the matrix and the fibres, and the resulting mechanical performances of biocomposites. Indeed, the surface topography of the fibres is modified with higher roughness and specific surface area, implying increased mechanical interlocking with the matrix. As a result, the interfacial shear strength (IFSS) between fibres and polymer matrices is enhanced, and failure mechanisms can be modified with a crack propagation occurring through a zig-zag path along interphases. Full article
(This article belongs to the Special Issue Polysaccharides II)
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