Search Results (4)

Ilmenite, the most widely distributed titanium ore resource globally, often coexists with titanaugite, one of its primary gangue minerals, which shares similar surface properties. This similarity significantly hampers the selective flotation separation efficiency of ilmenite. This study investigated the influence of grinding media shape—specifically steel balls, steel rods, and steel cylpebs—on the grinding characteristics of ilmenite and titanaugite through single-mineral micro-flotation experiments and related characterizations, and explored the potential of media shape to enhance the selective flotation separation of ilmenite. Experimental results demonstrate that in a weakly alkaline sodium oleate (NaOL) system at pH ≈ 8, the floatability of ilmenite milled with cylpebs is approximately 1.7% higher than that with balls and slightly lower than that with rods. In contrast, the floatability of titanaugite milled with cylpebs is similar to that with balls but almost 4% lower than that with rods. Compared to balls and rods, the difference in floatability between ilmenite and titanaugite increases from 29.96% and 29.04% to 32.71% with cylpeb milling. The primary reason is that cylpebs increase the exposure of the (104) face of ilmenite by approximately 2%, enhancing its interaction with NaOL, while minimizing the (−221) faces in titanaugite, thereby reducing its adverse impact on ilmenite flotation. Therefore, the use of cylpebs may facilitate the selective flotation separation of ilmenite. Full article

This study investigated the effect of grinding media on the fine-grinding performance in the wet tumbling mill. Comparative experiments between cylpebs and ceramic balls were conducted in a laboratory wet ball mill under various conditions, such as different total masses, total surface areas, and total numbers. The results indicated that ceramic balls produce a slightly smaller instantaneous breakage rate than cylpebs due to their small bulk density at the same charge volume. However, a larger instantaneous breakage rate can be obtained by ceramic balls with the same total mass due to the larger surface area. According to experiments related to the total surface area and total number of ceramic balls, it was found that the fine grinding of ceramic balls also needs to meet a certain break force, which is mainly determined by the diameter of the ceramic balls. Moreover, two models were developed to use ceramic balls instead of cylpebs as fine-grinding media in the wet tumbling mill based on the ball size and the ratio of the total mass of cylpebs. Cylpebs can be replaced by ceramic balls with 1.16–1.75 times the diameter of cylpebs, taking up only 76%–83% of the total weight of cylpebs. When the charge volume of cylpebs is between 20% and 35% in the wet ball mill, cylpebs can be replaced by ceramic balls of the same single mass, with the total weight of the ceramic balls being only 74%–77% of that of the cylpebs. Full article

The grinding performance of hexagon grinding media particles has been compared with that of cylpebs grinding media particles. A batch grinding test was conducted using equal masses of hexagons and cylpebs. The particle size distribution and energy consumption during grinding of the ground product were analyzed, and the relationships among the specific surface area, bulk density, energy consumption, and t₁₀ value are discussed. Under the same grinding conditions, the grinding capacity of hexagons was inferior to that of cylpebs. However, as the particle size of the feed became finer, the grinding effect of hexagons became more apparent. At the same time, the qualified particles content in the ground product was higher when using hexagons than when using cylpebs. The relationship between the specific surface area and energy consumption during grinding was consistent with the regular pattern of grinding fineness and energy consumption. In addition, the bulk density of minerals decreases with an increase in grinding energy. The same conclusion was obtained when −0.425 mm tungsten ore was used as a sample for validation. The flotation experiment result has carried out that hexagons as grinding media have a better flotation indicator than cylpebs in the same grinding fineness. It is demonstrated that although the grinding capacity of hexagons is inferior to that of cylpebs, less overgrinding occurs when using hexagons than when using cylpebs. For tungsten ore grinding, hexagons act as a finer grinding media than cylpebs. Full article