Search Results (6)

It is challenging for mortar to simultaneously enhance the transmission property of water vapor while maintaining excellent waterproofness and impermeability. However, in some applications, both are necessary. Therefore, three different kinds of modifiers, i.e., cementitious capillary crystalline waterproof materials (XYPEX), γ-methacryloxy-propyl-trimethoxy-silane (KH570), and styrene-butadiene rubber latex (SB), are employed to explore how modified mortar can possess excellent waterproofness, impermeability, and the water vapor transmission property simultaneously. Combining characterization techniques, the influencing factors of these three properties are studied. The results indicate that XYPEX promotes the formation of hydration products within pores, improves waterproofness and impermeability, but decreases the water vapor transmission property. KH570 introduces numerous pores ranging from 0.1 to 5 micrometers and enhances the hydrophobicity of mortar; at 1.25% and 2.5% contents, the modified mortar exhibits excellent waterproofness and water vapor transmission property but poor impermeability. SB introduces numerous air pores and forms polymer films; at 20% content, the modified mortar exhibits excellent waterproofness and water vapor transmission property, with impermeability remaining unchanged, making SB a favorable modifier that combines these three properties. Finally, the mechanisms of these three properties are discussed, which provides a theoretical reference for the control of mortar’s waterproofing, impermeability, and water vapor transmission. The selection of modifiers is based on the actual performance requirements. Full article

To apply the cementitious capillary crystalline waterproof materials (CCCWs) in real engineering practice, the mechanical properties and related mechanism of cement after adding CCCW are investigated in this study. By using a combination of techniques including X-ray diffraction, Fourier-transform infrared spectroscopy, thermogravimetric analysis, scanning electron microscopy, and mercury intrusion porosimetry, the effect of Penetron (PNC, a kind of CCCW) content on the microstructure and compressive strength of cement with different water-to-bind (w/b) ratio were studied. The results show that the high-water content definitely decreased the mechanical properties of cement pastes. The addition of PNC appeared to play a detrimental role in the 7 d compressive strength due to the lower reactivity of PNC than cement. As the PNC content increased from 0% to 1.5%, the 28 d compressive strength of cement pastes increased despite the w/b ratio. For cement pastes with a w/b ratio of 0.50, its 28 d compressive strength increased from 24.6 MPa to 32.9 MPa. This can be attributed to the sulfate/carbonate-containing species in PNC to react with cement to form suitable ettringite. Consequently, the microstructure became denser, and porosity decreased. As PNC content increased to a further 2.5%, the compressive strength of cement pastes decreased gradually. The excessive PNC caused the excess ettringite, which destroyed the microstructure and increased the porosity of cement pastes. This study demonstrated that the PNC and its dosage affected the microstructure and the mechanical properties of cement paste. Suitable content, normally 1.5%, is recommended to apply in cement paste considering the mechanical properties despite the w/b ratio. Full article

Cementitious Capillary Crystallization Waterproofing Material (CCCW), as an efficient self-healing agent, can effectively repair damage in concrete structures, thereby extending their service life. To address the various types of damage encountered in practical engineering applications, this study investigates the impact of different mixing methods for CCCW (including internal mixing, curing, and post-crack repair) on the multi-dimensional self-healing performance of concrete. The self-healing capacity of concrete was evaluated through water pressure damage self-healing tests, freeze–thaw damage self-healing tests, mechanical load damage self-healing tests, and crack damage self-healing tests. The results show that the curing-type CCCW mixing method exhibited the best self-healing effect in repairing water pressure, freeze–thaw, and load damages, with corresponding healing rates of 88.9%, 92.7%, and 90.5%, respectively. The internally mixed CCCW method was also effective for repairing load damage in concrete, while the repair-type CCCW mixing method demonstrated the weakest repair effect on these types of damage. For concrete with induced pre-existing cracks, the internally mixed CCCW method, after 28 days of water-immersion curing, exhibited a significantly higher crack self-healing ability, with a self-healing ratio of 333.8%. Optical microscopy observations revealed that the crack surfaces were almost fully sealed, with a substantial deposition of white crystalline material at the crack sites. Further analysis using scanning electron microscopy (SEM) and X-ray Diffraction (XRD) provided insights into the surface morphology and phase characteristics of the self-healed cracks, indicating that calcium carbonate (CaCO₃) and calcium silicate hydrate (C-S-H) were the main products responsible for crack healing. Full article

Cement grout is traditionally used for treating water leakage distress in tunnels. However, traditional cement grout has the disadvantages of a poor anti-seepage performance, long setting time, and slow strength gain. To this end, a high-performance cement-based capillary crystalline waterproofing (CCCW) grouting material was synthesized using cement, capillary crystalline material, and several admixtures. The influences of the material proportions on the viscosity, bleeding rate, and setting time of the fresh grout, as well as the permeability coefficient of the grouted aggregate and the unconfined compression strength of the hardened grout material, were systematically studied. The mineralogy and microstructure of the CCCW grouting material were examined using X-ray diffraction, industrial computed tomography, and scanning electron microscopy. The results indicated that the capillary crystalline material PNC803 was not suitable for mixing with bentonite, sodium chloride, and triethanolamine in cementitious slurries, but it can produce excellent synergistic effects with sulfate, calcium chloride, and triisopropanolamine. An analysis of the microstructure of the CCCW grouting material showed that the PNC803 and additives can promote the hydration of cement, which yields more hydration products, sealing water passage and filling micro voids and therefore leading to enhanced waterproofing and strengthening effects. These research results could improve the applicability of CCCW material in tunnel engineering. Full article

This research paper systematically investigates the combined influence of fly ash, cementitious capillary crystalline waterproofing (CCCW) materials, and polypropylene fibers on the mechanical properties and impermeability of concrete through comprehensive orthogonal tests. Microscopic morphological changes in the concrete induced by different composite materials are examined via scanning electron microscopy (SEM) and X-ray diffraction (XRD) testing. The objective is to facilitate a beneficial synergetic interaction among these materials to develop highly permeable, crack-resistant concrete. Key findings of this study are: (1) The study unveils the impact of the concentration of three additive materials on the concrete’s compressive strength, tensile strength, and penetration height, thereby outlining their significant influence on the mechanical properties and impermeability of the concrete; (2) An integrated scoring method determined the optimal composite dosage of three materials: 15% fly ash, 2% CCCW, and polypropylene fibers at 1.5 kg/m³. This combination increased the concrete’s compressive strength by 12.5%, tensile strength by 48.4%, and decreased the average permeability height by 63.6%; (3) The collective introduction of these three materials notably augments the hydration reaction of the cement, resulting in denser concrete microstructure, enhanced bonding between fibers and matrix, and improved concrete strength and durability. Full article

Building structures are prone to cracking, leakage, and corrosion under complex loads and harsh marine environments, which seriously affect their durability performance. To design cementitious composites with excellent mechanical and impermeability properties, Engineered Cementitious Composites (ECCs) doped with ultrahigh molecular weight polyethylene short-cut fibers (PE-ECCs) were used as the reference group. Different types (XYPEX-type from Canada, SY1000-type from China) and doses (0%, 0.5%, 1.0%, 1.5%, 2.0%) of Cementitious Capillary Crystalline Waterproofing materials (CCCWs) were incorporated. The effect of CCCWs on the mechanical and impermeability properties of PE-ECCs, and the microscopic changes, were investigated to determine the best type of CCCW to use and the best amount of doping. The results showed that with increasing the CCCW dosage, the effects of both CCCWs on the mechanical and impermeability properties of PE-ECC increased and then decreased, and that the best mechanical and impermeability properties of PE-ECC were achieved when the CCCW dosing was 1.0%. The mechanical properties of the PE-ECC were more obviously improved by XYPEX-type CCCW, with a compressive strength of 53.8 MPa, flexural strength of 11.8 MPa, an ultimate tensile stress of 5.56 MPa, and an ultimate tensile strain of 7.53 MPa, which were 37.95%, 53.25%, 14.17%, and 21.65% higher than those of the reference group, respectively. The effects of the two CCCWs on impermeability were comparable. CCCW-PE-ECC(X1.0%) and CCCW-PE-ECC(S1.0%) showed the smallest permeation heights, 2.6 mm and 2.8 mm, respectively. The chloride ion diffusion coefficients of CCCW-PE-ECC(X1.0%) and CCCW-PE-ECC(S1.0%) exhibited the smallest values, 0.15 × 10⁻¹² m²/s and 0.10 × 10⁻¹² m²/s, respectively. Micromorphological tests showed that the particle size of the XYPEX-type CCCW was finer, and the intensity of the diffraction peaks of C-S-H and CaCO₃ of PE-ECC increased after doping with two suitable doping amounts of CCCW. The pore structure was improved, the surface of the matrix was smoother, and the degree of erosion of hydration products on the fiber surface was reduced after chloride ion penetration. XYPEX-type CCCW demonstrated a more obvious improvement in the PE-ECC pore structure. Full article