Journal Description
Polymers
Polymers
is an international, peer-reviewed, open access journal of polymer science published semimonthly online by MDPI. Belgian Polymer Group (BPG), European Colloid & Interface Society (ECIS), National Interuniversity Consortium of Materials Science and Technology (INSTM) and North American Thermal Analysis Society (NATAS) are affiliated with Polymers and their members receive a discount on the article processing charges.
- Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
- High Visibility: indexed within Scopus, SCIE (Web of Science), Ei Compendex, PubMed, PMC, FSTA, CAPlus / SciFinder, Inspec, and other databases.
- Journal Rank: JCR - Q1 (Polymer Science) / CiteScore - Q1 (General Chemistry )
- Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 14 days after submission; acceptance to publication is undertaken in 2.6 days (median values for papers published in this journal in the first half of 2025).
- Recognition of Reviewers: reviewers who provide timely, thorough peer-review reports receive vouchers entitling them to a discount on the APC of their next publication in MDPI journals, in appreciation of the work.
- Testimonials: See what our authors and editors say about Polymers.
- Journal Cluster of Polymer and Macromolecular Science: Polymers, Gels, Polysaccharides, Textiles, Macromol, Microplastics and Adhesives.
Impact Factor:
4.9 (2024);
5-Year Impact Factor:
5.2 (2024)
Latest Articles
Feasibility Study on Quantification of Biodegradable Polyester Microplastics Based on Intrinsic Fluorescence
Polymers 2025, 17(21), 2953; https://doi.org/10.3390/polym17212953 - 5 Nov 2025
Abstract
While biodegradable plastics alleviate plastic pollution, their degradation-derived biodegradable microplastics (BMPs) pose new ecological risks, necessitating efficient quantification methods. This study explores a label-free approach by leveraging the intrinsic fluorescence of common biodegradable polyesters (PLA, PHB, PBS, PBAT, PCL). We find that biodegradable
[...] Read more.
While biodegradable plastics alleviate plastic pollution, their degradation-derived biodegradable microplastics (BMPs) pose new ecological risks, necessitating efficient quantification methods. This study explores a label-free approach by leveraging the intrinsic fluorescence of common biodegradable polyesters (PLA, PHB, PBS, PBAT, PCL). We find that biodegradable microplastics exhibit two types of characteristic fluorescence emission: one originating from molecular functional groups and the other originating from the chromophore formed by the aggregation of conjugated groups. Using PBAT as a model, we confirm that fluorescence intensity depends on the BMPs’ size and shape. Under 380 nm excitation, concentration-dependent signals are observed at 436 nm (indirectly from PBAT-enhanced water Raman scattering) and 465 nm (directly from PBAT intrinsic fluorescence), leading to successful linear models between BMPs’ mass concentration and fluorescence intensity over 100–500 mg/L, with correlation coefficients (R2) of 0.877 and 0.963, respectively. Compared with the fluorescence labeling method, the intrinsic fluorescence approach achieves comparable R2 while exhibiting lower signal intensity (~103). Nevertheless, its operational simplicity offers a distinct advantage for the rapid quantification of pre-isolated and purified microplastics.
Full article
(This article belongs to the Special Issue Application and Degradation of Polymeric Materials in Agriculture)
Open AccessArticle
Sweat-Resistant Parylene-C Encapsulated Conductive Textiles for Active Thermal Management
by
Shi Hu, Dan Wang, Mohanapriya Venkataraman, Jiří Militký, Dana Křemenáková and Martin Palušák
Polymers 2025, 17(21), 2952; https://doi.org/10.3390/polym17212952 - 5 Nov 2025
Abstract
The development of electro-thermal textiles has attracted growing interest as a promising approach for active thermal management in wearable systems. Metallic-coated fabrics can efficiently generate heat through the Joule effect; however, their long-term performance and safety are severely limited under perspiration due to
[...] Read more.
The development of electro-thermal textiles has attracted growing interest as a promising approach for active thermal management in wearable systems. Metallic-coated fabrics can efficiently generate heat through the Joule effect; however, their long-term performance and safety are severely limited under perspiration due to metal ion release and corrosion. To overcome these challenges, this study introduces a Parylene-C encapsulation strategy for copper-coated polyethylene terephthalate nonwovens (CuPET) using a chemical vapor deposition (CVD) process. The conformal, biocompatible Parylene-C films (thickness 4–16 μm) act as effective protective barriers while preserving the porous textile structure. Morphological and comfort analyses demonstrate a controlled reduction in air permeability from 3100 to 1100 L·m−2·s−1, maintaining acceptable breathability. Electro-thermal measurements reveal rapid and uniform heating, reaching 40–45 °C within 2 min at 2 V, and the addition of a thermal insulation layer further enhances the Joule heating efficiency, increasing the steady-state temperature by approximately 6 °C. ICP–OES results show an ≈80% reduction in copper ion release (from 28.34 mg·L−1 to 5.80 mg·L−1) after artificial sweat exposure. This work demonstrates a scalable encapsulation route that effectively balances sweat protection, electrical stability, and thermal performance, paving the way for safe, durable, and actively heated smart textiles for advanced thermal insulation applications.
Full article
(This article belongs to the Special Issue Advanced Study on Polymer-Based Textiles)
►▼
Show Figures

Figure 1
Open AccessArticle
Achieving High-Performance Polypropylene-Based Synthetic Paper with High-Modulus Organic Oligomer and Biaxial Stretching Force Field
by
Zhenkun Wang, Quanjia Du, Weiyouran Hong, Guiying Yu, Haoran Wang, Yanshan Feng, Xinyu Chen, Hongrun Li, Shaoyun Guo and Chunhai Li
Polymers 2025, 17(21), 2951; https://doi.org/10.3390/polym17212951 - 5 Nov 2025
Abstract
The widespread replacement of cellulose paper with polypropylene (PP)-based synthetic paper has been hindered by the relatively low stiffness and modulus of PP. Conventional approaches that incorporate rigid inorganic fillers can enhance the modulus but typically compromise processability and mechanical performance. In this
[...] Read more.
The widespread replacement of cellulose paper with polypropylene (PP)-based synthetic paper has been hindered by the relatively low stiffness and modulus of PP. Conventional approaches that incorporate rigid inorganic fillers can enhance the modulus but typically compromise processability and mechanical performance. In this work, we propose a dual strategy by introducing high-modulus organic hydrogenated resin fillers (C9) and applying a biaxial stretching force field. The biaxial stretching process not only promotes PP crystallization but also significantly improves the uniform dispersion of C9 fillers. As a result, a composite paper with ultrafine C9 dispersion and a crystalline self-reinforced structure was successfully fabricated. The composite exhibits a modulus that is 38% higher than that of biaxially stretched neat PP and 218% higher than that of unstretched neat PP. Furthermore, under biaxial stretching, the C9 fillers impart a toughening effect, effectively overcoming the conventional stiffness–toughness trade-off. This work therefore provides a promising strategy for the scalable fabrication of high-performance PP-based synthetic paper.
Full article
(This article belongs to the Special Issue Advanced Polymer Composites: Structure and Mechanical Properties)
►▼
Show Figures

Graphical abstract
Open AccessArticle
Preparation and Characterization of Bioplastics Based on Sweet Potato Peel Starch, Aloe vera and Eucalyptus Oil
by
Mercedes Puca-Pacheco, María Guadalupe Neira-Velázquez, Gonzalo Canché-Escamilla, Melanie Ascue-Caballero, Alvaro Adrian Girao-Sánchez and César Augusto Tacuri-Puca
Polymers 2025, 17(21), 2950; https://doi.org/10.3390/polym17212950 - 5 Nov 2025
Abstract
The aim of this study was to produce and characterize bioplastics derived from sweet potato peel starch, Aloe vera gel, and eucalyptus essential oil. Starch from sweet potato peels was extracted using a wet method, yielding 3.54%, while eucalyptus oil was obtained via
[...] Read more.
The aim of this study was to produce and characterize bioplastics derived from sweet potato peel starch, Aloe vera gel, and eucalyptus essential oil. Starch from sweet potato peels was extracted using a wet method, yielding 3.54%, while eucalyptus oil was obtained via steam distillation, with a yield of 1.4%. In order to assess the influence of Aloe vera and eucalyptus oil concentrations on the properties of bioplastics, a 2^2 factorial design was implemented. Consequently, bioplastic films were produced using the casting technique. As a result, the films appeared brown, translucent, and homogeneous, while also exhibiting a rough surface texture. Mechanical testing revealed that the films possessed a high Young’s modulus of 41.1 ± 11.1 MPa, a maximum tensile strength of 2.1 ± 0.4 MPa, and an elongation at break of 21.6 ± 4.3%. These properties were achieved with a formulation containing 70% w/w Aloe vera, 0.6% w/w eucalyptus oil, and 5% w/w sweet potato peel starch, suggesting a promising eco-friendly alternative to conventional plastics for potential use in packaging applications.
Full article
(This article belongs to the Special Issue Bioplastics)
►▼
Show Figures

Figure 1
Open AccessArticle
Additive Manufacturing to Mimic the Nonlinear Mechanical Behavior of Cardiac Soft Tissue
by
Sara Valvez, M. Oliveira-Santos, L. Gonçalves, A. P. Piedade and A. M. Amaro
Polymers 2025, 17(21), 2949; https://doi.org/10.3390/polym17212949 - 5 Nov 2025
Abstract
Soft biological tissues display highly nonlinear and anisotropic mechanical behavior, which is critical to their physiological function. Replicating these mechanical properties using engineered materials and additive manufacturing represents a significant challenge in biomedical engineering, particularly for surgical simulation, device development, and preclinical testing.
[...] Read more.
Soft biological tissues display highly nonlinear and anisotropic mechanical behavior, which is critical to their physiological function. Replicating these mechanical properties using engineered materials and additive manufacturing represents a significant challenge in biomedical engineering, particularly for surgical simulation, device development, and preclinical testing. The left atrial appendage (LAA) was selected since it plays a central role in thrombus formation during atrial fibrillation, significantly contributing to cardioembolic stroke. This study proposes a framework for reproducing the nonlinear stress–strain behavior of soft tissue using 3D-printed models. The methodology integrates experimental material selection with optimization of key printing parameters to ensure structural reliability and functional mechanical performance. Two polymers—polyurethane (TPU) and a thermoplastic with elastomer-type behavior (TPE)—were selected for their tunable hardness and elasticity. A parametric study was conducted to investigate the effects of Shore A hardness (60A to 100A), infill density (0% to 100%), and external shell number (zero to two) on the tensile performance of printed models. Mechanical testing was performed to extract stress–strain curves and evaluate the mechanical response. The practical implications of this study are significant, demonstrating the potential of additive manufacturing for anatomical reproduction and replicating functional mechanical properties in soft tissue models.
Full article
(This article belongs to the Special Issue Mechanical Behavior of Polymeric Materials: Recent Studies, 2nd Edition)
►▼
Show Figures

Figure 1
Open AccessReview
Acoustic Emission Mechanisms During Polymer Processing and Chain Orientation: From Amorphous to Crystalline
by
Guowei Chen and Tizazu Mekonnen
Polymers 2025, 17(21), 2948; https://doi.org/10.3390/polym17212948 - 5 Nov 2025
Abstract
Acoustic emission (AE) technology has emerged as a highly sensitive and non-destructive method for the real-time monitoring of defect formation and microstructural changes during the manufacturing and early service life of polymeric materials and composites. This review highlights the fundamental principles and applications
[...] Read more.
Acoustic emission (AE) technology has emerged as a highly sensitive and non-destructive method for the real-time monitoring of defect formation and microstructural changes during the manufacturing and early service life of polymeric materials and composites. This review highlights the fundamental principles and applications of AE in detecting crystallization-induced defects, such as cavities, dislocations, and microcracks, as well as plastic deformation mechanisms, including chain orientation, cavitation, and stress release. It is shown that AE activity correlates strongly with crystallinity and processing conditions, providing critical insights into microstructure–property relationships. The possible mechanisms can be the friction between grain boundaries, the local stress release, chain movement, phase changing, and fiber/filler debonding, among others. A comprehensive understanding can help with the prediction/prevention of early defects in the crystalline polymer processing. Furthermore, integrating AE with artificial intelligence and multi-sensor data fusion offers promising pathways toward smart, adaptive manufacturing systems capable of real-time quality control and early defect diagnosis in high-performance polymer composites.
Full article
(This article belongs to the Section Polymer Analysis and Characterization)
►▼
Show Figures

Graphical abstract
Open AccessArticle
Experimental Investigation of Nanodiamond Reinforcement in PU for Enhancing Mechanical, Scratch, Rheological, Thermal, and Shape-Memory Properties
by
Markapudi Bhanu Prasad, Nashmi H. Alrasheedi, P. S. Rama Sreekanth, Borhen Louhichi, Santosh Kumar Sahu and Nitesh Dhar Badgayan
Polymers 2025, 17(21), 2947; https://doi.org/10.3390/polym17212947 - 4 Nov 2025
Abstract
Shape-memory polymers (SMPs) are a unique class of smart materials capable of recovering their original shape upon external stimuli, with thermoresponsive polyurethane (PU) being one of the most widely studied systems. However, the relatively low mechanical strength, thermal stability, and durability of PU
[...] Read more.
Shape-memory polymers (SMPs) are a unique class of smart materials capable of recovering their original shape upon external stimuli, with thermoresponsive polyurethane (PU) being one of the most widely studied systems. However, the relatively low mechanical strength, thermal stability, and durability of PU limit its broader functional applications. PU/ND composites containing 0.1–0.5 wt.% ND were fabricated via melt blending and injection molding method. The objective was to evaluate the effect of ND reinforcement on the mechanical, scratch, thermal, rheological, and shape-memory properties. Results show that tensile strength increased up to 114% and Young’s modulus by 11% at 0.5 wt.% ND, while elongation at break decreased due to restricted chain mobility. Hardness improved by 21%, and scratch resistance was significantly enhanced, with the coefficient of friction reduced by 56% at low loads. Thermal stability was improved, with the maximum degradation temperature shifting from 350 °C (pure PU) to 362 °C (0.5 wt.% PU/ND) and char yield increasing by 34%. DSC revealed an increase in glass transition temperature from 65 °C to 68.6 °C. Rheological analysis showed an 89% reduction in damping factor (tan δ), indicating enhanced elasticity. Shape-memory tests confirmed notable improvements in both shape fixity and recovery ratios across successive cycles compared to neat PU, with the highest enhancements observed for the 0.5 wt.% PU/ND nanocomposite—showing up to 7.6% higher fixity and 32% higher recovery than pure PU. These results demonstrate that ND reinforcement effectively strengthens PU while preserving and improving its shape-memory behavior, making the composites promising candidates for high-performance smart materials in sensors, actuators, and aerospace applications.
Full article
(This article belongs to the Special Issue Polyurethane Composites: Properties and Applications)
►▼
Show Figures

Figure 1
Open AccessReview
Multimatrix Composite Materials for Rocket Nozzle Manufacturing: A Comparative Review
by
Mohammed Meiirbekov, Mukhammed Sadykov, Assem Kuandyk, Marat Nurguzhin, Marat Janikeyev, Partizan Gulmaira, Laura Mustafa and Nurmakhan Yesbolov
Polymers 2025, 17(21), 2946; https://doi.org/10.3390/polym17212946 - 4 Nov 2025
Abstract
Rocket engine nozzle blocks operate under extreme thermal and oxidative loads, requiring materials with high temperature resistance, dimensional stability, and a predictable lifetime without active cooling. This review provides a comparative overview of multimatrix composite materials-including C/C, C/SiC, SiC/SiC, MMC, and polymer-based ablative
[...] Read more.
Rocket engine nozzle blocks operate under extreme thermal and oxidative loads, requiring materials with high temperature resistance, dimensional stability, and a predictable lifetime without active cooling. This review provides a comparative overview of multimatrix composite materials-including C/C, C/SiC, SiC/SiC, MMC, and polymer-based ablative systems-representing the full spectrum of materials used in non-cooled rocket nozzles. The study highlights the evolutionary continuum from polymeric ablative systems to carbon, ceramic, and metallic matrices, demonstrating how each class extends operational limits in temperature capability, reusability, and structural integrity. Polymer and ablative composites serve as the foundation of thermal protection through controlled ablation and insulation, while carbon- and ceramic-based systems ensure long-term performance at ultra-high temperatures (>1600 °C). MMCs bridge these classes by combining strength, impact toughness, and thermal conductivity in transition zones. Particular attention is given to manufacturing technologies such as PIP, CVI, LPI, RS, powder metallurgy, casting, diffusion bonding, and filament winding, emphasizing their effect on microstructure, porosity, and lifetime. A practical selection matrix linking nozzle zones, mission profiles, and composite types is proposed, outlining trade-offs among performance, mass, lifetime, and manufacturability, and guiding the design of next-generation thermal protection and propulsion systems based on the multimatrix concept.
Full article
(This article belongs to the Special Issue Polymer Composites: Design, Manufacture and Characterization)
Open AccessArticle
Hydroelectricity Generation from Fiber-Oriented Waste Paper via Capillary-Driven Charge Separation
by
Hyun-Woo Lee, Seung-Hwan Lee, So Hyun Baek, Yongbum Kwon, Mi Hye Lee, Kanghyuk Lee, Inhee Cho, Bum Sung Kim, Haejin Hwang and Da-Woon Jeong
Polymers 2025, 17(21), 2945; https://doi.org/10.3390/polym17212945 - 4 Nov 2025
Abstract
Hydroelectricity energy harvesting has emerged as a promising, eco-friendly alternative for addressing the growing demand for sustainable energy solutions. In this study, we present a hydroelectricity energy harvester fabricated from shredded waste printing paper (WPP), offering a novel waste-to-energy conversion strategy that requires
[...] Read more.
Hydroelectricity energy harvesting has emerged as a promising, eco-friendly alternative for addressing the growing demand for sustainable energy solutions. In this study, we present a hydroelectricity energy harvester fabricated from shredded waste printing paper (WPP), offering a novel waste-to-energy conversion strategy that requires neither material purification nor complex processing. The device leverages the randomly entangled fiber network of WPP to facilitate capillary-driven moisture diffusion and electric double layer (EDL) formation, thereby enabling efficient electrokinetic energy conversion. The random arrangement of WPP fibers increases the effective EDL area, allowing the waste printing paper generator (WPPG) to achieve an open-circuit voltage of 0.372 V and a short-circuit current of 135 μA at room temperature under optimized electrolyte conditions. This study demonstrates that carbon-black-coated WPP can be effectively upcycled into a high-performance hydroelectricity generator, exhibiting excellent electrical output at ambient conditions. By combining material recycling with efficient energy conversion, this system establishes a practical and sustainable pathway for distributed power generation. Overall, this work not only presents an environmentally responsible approach to device fabrication but also highlights that hydroelectricity energy harvesting using WPPG represents a promising alternative energy route for future applications.
Full article
(This article belongs to the Special Issue Polymer-Based Advances in Energy Harvesting Technologies and Applications)
►▼
Show Figures

Graphical abstract
Open AccessArticle
Tribological Performance of Glass/Kevlar Hybrid Epoxy Composites: Effects of Pressurized Water-Immersion Aging Under Reciprocating Sliding Wear
by
Mehmet İskender Özsoy, Mustafa Özgür Bora, Satılmış Ürgün, Sinan Fidan and Erman Güleç
Polymers 2025, 17(21), 2944; https://doi.org/10.3390/polym17212944 - 4 Nov 2025
Abstract
This study quantifies how pressurized water immersion alters the reciprocating sliding behavior of glass and Kevlar woven fabric-reinforced polymer hybrid composite laminates. Specimens were immersed in deionized water at 10 bar and 25 °C for 0, 7, 14, and 21 days, then tested
[...] Read more.
This study quantifies how pressurized water immersion alters the reciprocating sliding behavior of glass and Kevlar woven fabric-reinforced polymer hybrid composite laminates. Specimens were immersed in deionized water at 10 bar and 25 °C for 0, 7, 14, and 21 days, then tested against a 6 mm 100Cr6 steel ball at 20 N under four regimes that combine 1 or 2 Hz with 10 m or 20 m total sliding. Water uptake rose from 0 to 8.54% by day 21 and followed a short-time Fickian square root of time trend, indicating diffusion-controlled sorption. The coefficient of friction exhibited a robust nonmonotonic response with a pronounced minimum at 14 days that was typically 20 to 40% lower than the unaged reference across frequencies and distances, while 7 days produced a partial decrease and 21 days trended upward. Three-dimensional profilometry showed progressive widening and deepening of wear tracks with immersion, for example, at 1 Hz and 10 m width increased from about 1596 to about 2050 to 2101 μm and depth from about 128 to about 184 to 185 μm, with a transient narrowing at 2 Hz after 7 days. Scanning electron microscopy corroborated a transition from mild plowing to matrix plasticization with fiber–matrix debonding and debris compaction. Beyond geometric wear metrics, this study re-processed the existing profilometry and COF records to derive a moisture-dependent mechanistic approach. Moisture uptake up to 8.54% reorganizes the third body at the interface so that friction drops markedly at 14 days (typically 20–40% below the unaged state), while concurrent matrix plasticization and interface weakening enlarge the wear cross-section extracted from the same 3D maps, decoupling friction from damage width/depth under wet conditioning. Factorial analysis ranked immersion time as the dominant driver of damage for width and depth with frequency as a secondary factor and sliding distance as a minor factor, highlighting immersion-controlled tribological design windows for marine and humid service.
Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
►▼
Show Figures

Graphical abstract
Open AccessArticle
Enhancing Fire Resistance and Mechanical Properties of Wood Strand Boards by Impregnation with Sodium Bicarbonate and Sodium Borate
by
Roger Pedieu, Aziz Bentis, Bernard Riedl, Xiang-Ming Wang, James Deng, Flavia Lega Braghiroli and Ahmed Koubaa
Polymers 2025, 17(21), 2943; https://doi.org/10.3390/polym17212943 - 4 Nov 2025
Abstract
The development of halogen-free flame-retardant formulations for wood-based panels is a promising strategy to improve both fire safety and environmental performance. In this study, oriented strand boards (OSB) were impregnated with aqueous solutions of sodium borate (SBo) and sodium bicarbonate (SBi) to evaluate
[...] Read more.
The development of halogen-free flame-retardant formulations for wood-based panels is a promising strategy to improve both fire safety and environmental performance. In this study, oriented strand boards (OSB) were impregnated with aqueous solutions of sodium borate (SBo) and sodium bicarbonate (SBi) to evaluate their combined effects on fire resistance and mechanical properties. Fire performance was assessed using the ASTM D3806 small-scale tunnel test, while mechanical and physical properties were measured according to ASTM D1037. Significant improvements in fire performance were observed: mass loss (ML) during flammability testing decreased by 38% (from 6.9% to 4.3%), flame spread speed (FSS) was reduced by more than 50% (from 6.8 to 3.3 mm/s), and after-flame times (AFT) dropped from 17.2 s to 0 s. Thermogravimetric analysis (TGA) further confirmed enhanced thermal stability, with increased char residue (from 16.9% in untreated boards to 31.5% in treated ones). Mechanical testing revealed a 16% increase in internal bond (IB) strength (from 0.44 to 0.51 MPa), while modulus of rupture (MOR) and modulus of elasticity (MOE) were only slightly affected (decreased by up to 4.2% and 3.6%, respectively). Interestingly, the two additives exerted contrasting effects: SBo reduced strength and bonding performance, whereas SBi improved internal bond strength and dimensional stability. The optimal balance was obtained with treatment P250-50 (250 g SBi and 50 g SBo), which combined enhanced fire resistance with acceptable mechanical integrity. Overall, the results demonstrate that the synergistic use of SBo and SBi offers an effective halogen-free approach to simultaneously enhance the fire resistance and mechanical performance of OSB panels, highlighting its potential for industrial applications.
Full article
(This article belongs to the Special Issue Flame-Retardant Polymer Composites II)
►▼
Show Figures

Figure 1
Open AccessArticle
Reduction in Sulfur Diffusion in Recycled Ground Rubber-Containing Compounds to Improve Tensile Strength
by
Stefan Frosch, Volker Herrmann, Fabian Grunert and Anke Blume
Polymers 2025, 17(21), 2942; https://doi.org/10.3390/polym17212942 - 3 Nov 2025
Abstract
Recycling end-of-life rubber to compound components for new formulations is one of the most promising ways to reach the sustainability goals of the rubber industry. Today, devulcanization and pyrolysis are both methods to reuse crosslinked elastomers. A third recycling approach is to process
[...] Read more.
Recycling end-of-life rubber to compound components for new formulations is one of the most promising ways to reach the sustainability goals of the rubber industry. Today, devulcanization and pyrolysis are both methods to reuse crosslinked elastomers. A third recycling approach is to process end-of-life rubber into ground rubber (GR), which is then added to green compounds. However, free sulfur diffuses during mixing, storage and vulcanization from the matrix material into the GR particles. As a result, the crosslink density in the matrix is reduced, which deteriorates the in-rubber properties of GR-containing vulcanizates compared to those that do not contain GR. Therefore, GR particles are mainly used today for rubber parts with less demanding dynamic-mechanical requirements, which limits the use of the particles. This study presents an approach for reducing the sulfur diffusion from the matrix into the GR particles by prevulcanizing the green matrix material. This leads to GR-containing vulcanizates with significantly improved mechanical properties. This new approach shows that the quality of the recycled rubber product can be significantly increased by blocking the sulfur diffusion. Even though such prevulcanization is currently only feasible under laboratory conditions, it might also pave the way for finding solutions in a production scale for an effective incorporation of GR into new rubber compounds.
Full article
(This article belongs to the Special Issue Exploration and Innovation in Sustainable Rubber Performance)
►▼
Show Figures

Figure 1
Open AccessReview
Flexible Intelligence on a Green Skeleton: Progress and Challenges of CNF-Enabled Multimodal Sensing Platforms
by
Hemiao Wang, Guanlin Huo, Guijuan Xu, Dehai Yu, Shanshan Liu and Qiang Wang
Polymers 2025, 17(21), 2941; https://doi.org/10.3390/polym17212941 - 3 Nov 2025
Abstract
Cellulose nanofibrils (CNFs) provide a green scaffold for next-generation flexible sensors. They unite abundance, mechanical robustness, biocompatibility, and an easily engineered surface. This review synthesizes advances from the past five years in low-carbon CNF manufacturing. We cover biomass pretreatment, high-solid mechanical fibrillation, and
[...] Read more.
Cellulose nanofibrils (CNFs) provide a green scaffold for next-generation flexible sensors. They unite abundance, mechanical robustness, biocompatibility, and an easily engineered surface. This review synthesizes advances from the past five years in low-carbon CNF manufacturing. We cover biomass pretreatment, high-solid mechanical fibrillation, and in situ functionalization. We then elucidate mechanisms that govern CNF films, aerogels, and double-network hydrogels used across humidity, temperature, strain/pressure, optical, electrochemical, and biosensing platforms. Particular attention is given to multiscale conductive networks, surface-charge regulation, and reversible dynamic crosslinking. Together, these motifs raise sensitivity, widen the linear response windows, and strengthen environmental tolerance. We interrogate bottlenecks that impede scale-up, including energy demand, batch-to-batch variability, and device-level integration. We also assess prospects for deep-eutectic-solvent recycling, roll-to-roll digital printing, and algorithm-guided structural design. Finally, we outline directions for self-healing and self-powered biomimetic architectures, fully degradable life-cycle design, and integrated “sense–store–compute” nodes. These analyses chart a credible path from laboratory discovery to industrial deployment of CNF-based sensing technologies.
Full article
(This article belongs to the Special Issue Advanced Polymers for Biosensor Applications)
►▼
Show Figures

Graphical abstract
Open AccessArticle
Investigation of the Mechanical and Optical Properties of ABS Plus Materials in Different Colors After Aging
by
Muhammet Akyol, Nergizhan Anaç, Oğuz Koçar, Erhan Baysal and İrfan Akgül
Polymers 2025, 17(21), 2940; https://doi.org/10.3390/polym17212940 - 3 Nov 2025
Abstract
As the global 3D printing market continues to grow, the consumption of plastic products produced by 3D printers is also increasing. The role of 3D-printed products in both daily use and industrial applications has been progressively reinforced. Plastic materials undergo physical and chemical
[...] Read more.
As the global 3D printing market continues to grow, the consumption of plastic products produced by 3D printers is also increasing. The role of 3D-printed products in both daily use and industrial applications has been progressively reinforced. Plastic materials undergo physical and chemical changes when exposed to environmental conditions such as temperature, light, and humidity. Consequently, they are subjected to aging during use, which shortens their service life. With the expanding use of 3D printing technology in various sectors such as healthcare, automotive, aerospace, and defense, it has become increasingly important to understand the changes (potential decreases or losses) in the performance of these materials after long-term exposure to environmental conditions. This study aims to contribute to the understanding of potential changes in 3D-printed ABS Plus material by examining the phenomenon of aging induced by exposure to radiation from a xenon arc lamp. ABS Plus samples of different colors (yellow, purple, red, green, and blue) were subjected to aging for 0, 112, 225, 337, and 450 h using a xenon arc lamp. To investigate the effects of aging, the mechanical (tensile, flexural, and hardness) and optical (color and gloss variations) properties of the samples were compared before and after aging. Following the mechanical tests, the fracture modes of the specimens were also examined. In addition, Scanning Electron Microscope (SEM) images were obtained to further discuss the effects of aging. The results revealed that the mechanical properties of the reference samples varied depending on color. The highest tensile strength was observed in the yellow samples (33.46 MPa), while the highest flexural strength was recorded in the green samples (58.46 MPa). After aging, the lowest tensile strength was found in the purple samples aged for 337 h (24.63 MPa), whereas the lowest bending force was measured in the red samples aged for 450 h (45.27 N). Overall, the mechanical properties of the samples varied with aging duration, with the blue and green specimens being the least affected. For the blue specimens, after 112, 225, and 337 h of aging, an increase in tensile strength was observed (2.77%, 10.54%, and 9.58%, respectively), while a decrease occurred after 450 h of aging (−6.22%). For the green specimens, after 112, 225, and 337 h of aging, the tensile strength remained similar to that of the reference sample (−2.97%, 0.23%, and 0.05%, respectively) but decreased after 445 h of aging (−8.09%). In terms of optical properties, the most significant color change (−23.51) was observed in the purple samples. Gloss measurements indicated that the impact of aging increased with exposure time.
Full article
(This article belongs to the Section Polymer Processing and Engineering)
►▼
Show Figures

Graphical abstract
Open AccessArticle
Research on the Physical Properties and Internal Structure of PVP/Nb2O5 Nanocomposite Coatings
by
Paweł Jarka, Pallavi Kumari, Małgorzata Łazarska, Marcin Godzierz, Sonia Kotowicz, Marek Marcisz, Marcelina Bochenek, Łucja Hajduk, Magdalena M. Szindler and Barbara Hajduk
Polymers 2025, 17(21), 2939; https://doi.org/10.3390/polym17212939 - 3 Nov 2025
Abstract
The subject of this study is the effects of various concentrations of niobium pentoxide nanoparticles (Nb2O5 NPs) on the physical, optical, and thermal properties of thin films of poly(N-vinylpyrrolidone) (PVP). The obtained results indicate that the addition of nanoparticles significantly
[...] Read more.
The subject of this study is the effects of various concentrations of niobium pentoxide nanoparticles (Nb2O5 NPs) on the physical, optical, and thermal properties of thin films of poly(N-vinylpyrrolidone) (PVP). The obtained results indicate that the addition of nanoparticles significantly affects the physical properties of the investigated materials, limiting their optical UV transmittance in the range of 300–500 nm by approximately 20–40% and increasing the material’s resistance to moisture that is present in the surrounding environment. Based on the thermal measurements performed using differential scanning calorimetry (DSC) and variable temperature spectroscopic ellipsometry (VASE), two distinct glass transition temperatures Tg for pure PVP and its Nb2O5 composites were revealed, with an additional intermediate Tg appearing in the composites, varying in the range of 135–168 °C (ellipsometric temperature cycle). This intermediate transition indicates the formation of an interfacial region with modified polymer chain mobility due to the interactions occurring between Nb2O5 nanoparticles and the PVP matrix. The results obtained from the scanning electron microscopy (SEM), Energy Dispersive Spectroscopy (EDS), and detailed Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy (ATR-FTIR) analyses also confirmed the presence of this interfacial area and indicated that it arises from nanoparticle agglomeration and surface cluster formation. The contact angle measurements revealed that the composites containing 15% and 25% Nb2O5 exhibited greater hydrophobicity. These results suggest that the investigated composite coatings could be employed as surface coverings to protect against external, environmental influences, such as moisture and UV radiation.
Full article
(This article belongs to the Special Issue Structure-Property Relationship of Polymer Nanocomposite Films and Coatings)
►▼
Show Figures

Graphical abstract
Open AccessArticle
Experimental Study on the Effect of Humidity on the Mechanical Properties of 3D-Printed Mechanical Metamaterials
by
Qian Sun, Xiaojun Tan, Jianhao Man, Shuai Li, Zeeshan Ali, Kaiyang Yin, Bo Cao and Christoph Eberl
Polymers 2025, 17(21), 2938; https://doi.org/10.3390/polym17212938 - 3 Nov 2025
Abstract
In this study, six common fused filament fabrication (FFF) polymers—PEEK, PLA, PETG, ABS, Nylon, and TPU—were acclimatized at 15%, 45%, and 95% relative humidity (RH) to characterize tensile behavior, including Young’s modulus, maximum strain, and ultimate tensile strength. Separately, mechanical metamaterial samples at
[...] Read more.
In this study, six common fused filament fabrication (FFF) polymers—PEEK, PLA, PETG, ABS, Nylon, and TPU—were acclimatized at 15%, 45%, and 95% relative humidity (RH) to characterize tensile behavior, including Young’s modulus, maximum strain, and ultimate tensile strength. Separately, mechanical metamaterial samples at relative densities (RD) of 25%, 35%, and 45% were tested in compression at the same RH levels to evaluate stiffness, strength, and Poisson’s ratio. The water absorption process can generally be divided into different stages—rapid uptake (0–12 h), a plateau (12–60 h), and a late rebound (60–100 h)—with a total uptake ranking of Nylon > PETG > PLA ≈ ABS > TPU ≈ PEEK. Samples under tensile and compressive tests show a great difference between properties at different RD and RH levels. Poisson’s ratio indicates that material responses remain predictable at low-to-moderate RH, whereas high RH serves as a critical threshold inducing abrupt Poisson’s ratio behavioral shifts. This study provides systematic validation for the application of 3D-printed metamaterials under varying humidity conditions, such as biomedical implants in human body.
Full article
(This article belongs to the Special Issue Smart Polymers and Mechanical Metamaterials)
►▼
Show Figures

Figure 1
Open AccessArticle
Characterization on Mode-I/II Interlaminar Strength and Fracture Toughness of Co-Cured Fiber–Metal Laminates
by
Mingjie Wang, Hongyi Hao, Qinghao Liu, Xinyue Miao, Ziye Lai, Tianqi Yuan, Guohua Zhu and Zhen Wang
Polymers 2025, 17(21), 2937; https://doi.org/10.3390/polym17212937 - 2 Nov 2025
Abstract
This study systematically evaluates the mode-I (opening) and mode-II (shearing) interlaminar strength and fracture toughness of four co-cured fiber–metal laminates (FMLs): AL–CF (aluminum–carbon fiber fabric), AL–GF (aluminum–glass fiber fabric), AL–HC (aluminum–carbon/glass hybrid fabric), and AL–HG (aluminum–glass/carbon hybrid fabric). Epoxy adhesive films were interleaved
[...] Read more.
This study systematically evaluates the mode-I (opening) and mode-II (shearing) interlaminar strength and fracture toughness of four co-cured fiber–metal laminates (FMLs): AL–CF (aluminum–carbon fiber fabric), AL–GF (aluminum–glass fiber fabric), AL–HC (aluminum–carbon/glass hybrid fabric), and AL–HG (aluminum–glass/carbon hybrid fabric). Epoxy adhesive films were interleaved between metal and composite plies to enhance interfacial bonding. Mode-I interlaminar tensile strength (ILTS) and mode-II interlaminar shear strength (ILSS) were measured using curved beam and short beam tests, respectively, while mode-I and mode-II fracture toughness ( and ) were obtained from double cantilever beam (DCB) and end-notched flexure (ENF) tests. Across laminates, interlaminar tensile strength (ILTS) values lie in a narrow band of 31.6–31.8 MPa and interlaminar shear strength (ILSS) values in 41.0–41.9 MPa. The mode-I initiation ( ) and propagation ( ) toughnesses are 0.44–0.56 kJ/m2 and 0.54–0.64 kJ/m2, respectively, and the mode-II toughness ( ) is 0.65–0.79 kJ/m2. Scanning electron microscopy reveals that interlaminar failure localizes predominantly at the metal–adhesive interface, displaying river-line features under mode-I and hackle patterns under mode-II, whereas the adhesive–composite interface remains intact. Collectively, the results indicate that, under the present processing and test conditions, interlaminar strength and toughness are governed by the metal–adhesive interface rather than the composite reinforcement type, providing a consistent strength–toughness baseline for model calibration and interfacial design.
Full article
(This article belongs to the Special Issue Advanced Fiber-Reinforced Polymer Composites: Design, Manufacturing, Characterization, and Application)
►▼
Show Figures

Figure 1
Open AccessArticle
Prestrain-Enabled Stretchable and Conductive Aerogel Fibers
by
Hao Yin and Jian Zhou
Polymers 2025, 17(21), 2936; https://doi.org/10.3390/polym17212936 - 1 Nov 2025
Abstract
Aerogels combine ultralow density with high surface area, yet their brittle, open networks preclude tensile deformation and hinder integration into wearable electronics. Here we introduce a prestrain-enabled coaxial architecture that converts a brittle conductive aerogel into a highly stretchable fiber. A porous thermoplastic
[...] Read more.
Aerogels combine ultralow density with high surface area, yet their brittle, open networks preclude tensile deformation and hinder integration into wearable electronics. Here we introduce a prestrain-enabled coaxial architecture that converts a brittle conductive aerogel into a highly stretchable fiber. A porous thermoplastic elastomer (TPE) hollow sheath is wet-spun using a sacrificial lignin template to ensure solvent exchange and robust encapsulation. Conductive polymer-based precursor dispersions are infused into prestretched TPE tubes, frozen, and lyophilized; releasing the prestretch then programs a buckled aerogel core that unfolds during elongation without catastrophic fracture. The resulting TPE-wrapped aerogel fibers exhibit reversible elongation up to 250% while retaining electrical function. At low strains (<60%), resistance changes are small and stable (ΔR/R0 < 0.04); at larger strains the response remains monotonic and fully recoverable, enabling broad-range sensing. The mechanism is captured by a strain-dependent percolation model in which elastic decompression, contact sliding, and controlled fragmentation/reconnection of the aerogel network govern the signal. This generalizable strategy decouples elasticity from conductivity, establishing a scalable route to ultralight, encapsulated, and skin-compatible aerogel fibers for smart textiles and deformable electronics.
Full article
(This article belongs to the Special Issue Advances in Polymers-Based Functional and Smart Textiles)
►▼
Show Figures

Figure 1
Open AccessArticle
Sustainable Plastics: Effect of Bio-Based Plasticizer on Crystallization Kinetics of PLA
by
David Alberto D’Amico, Liliana Beatriz Manfredi, Norma Esther Marcovich, Mirna Alejandra Mosiewicki and Viviana Paola Cyras
Polymers 2025, 17(21), 2935; https://doi.org/10.3390/polym17212935 - 1 Nov 2025
Abstract
This work investigates the effect of a bio-based plasticizer derived from used sunflower oil on the crystallization behavior of poly (lactic acid) (PLA), comparing it with that of the conventional plasticizer tributyrin. This study aims to explore biodegradable alternatives to petroleum-based materials and
[...] Read more.
This work investigates the effect of a bio-based plasticizer derived from used sunflower oil on the crystallization behavior of poly (lactic acid) (PLA), comparing it with that of the conventional plasticizer tributyrin. This study aims to explore biodegradable alternatives to petroleum-based materials and to evaluate their potential in modulating PLA crystallization kinetics without altering the crystalline structure of the resulting sustainable material solutions with tailored performance. PLA-based films containing 5%, 10%, and 15% plasticizer were prepared and characterized by differential scanning calorimetry (DSC), polarized optical microscopy (POM), and X-Ray diffraction (XRD). DSC analysis showed a decrease in the glass transition temperatures upon plasticization, with tributyrin producing a more pronounced effect than the recycled sunflower oil plasticizer. XRD patterns confirmed that the crystalline form of PLA remained unchanged regardless of plasticizer type or content. POM revealed that both plasticizers influenced crystallization kinetics, with the bio-plasticizer promoting larger and more sparsely distributed spherulites than tributyrin, indicating differences in nucleation efficiency and crystal growth. Crystallization kinetics were further analyzed using the Avrami model, the Lauritzen-Hoffman theory, and the isoconversional method. Avrami analysis indicated that nucleation mechanisms were largely unaffected, although the overall crystallization rate increased upon plasticization. Lauritzen-Hoffman analysis confirmed crystallization in Regime III, controlled by nucleation, while isoconversional analysis showed reduced activation energy in plasticized PLA. These findings highlight the ability of bio-derived plasticizers to modulate PLA crystallization, promoting the valorization of a food industry residue as a sustainable plasticizer. This study hopes to contribute relevant knowledge to emerging areas of polymer processing, such as 3D printing, to develop sustainable and high-performance PLA-based materials.
Full article
(This article belongs to the Special Issue Polymeric Materials in Food Science)
►▼
Show Figures

Graphical abstract
Open AccessArticle
A Multi-Analytical Study of Nanolignin/Methylcellulose-Coated Groundwood and Cotton Linter Model Papers
by
Mia Bloss, Marianne Odlyha and Charis Theodorakopoulos
Polymers 2025, 17(21), 2934; https://doi.org/10.3390/polym17212934 - 31 Oct 2025
Abstract
This paper presents the synthesis of sustainable lignin nanoparticles (LNPs) and their application in methylcellulose (MC) as LNP/MC coatings for handmade papers. LNPs were produced from bulk kraft lignin via an acetone/water and sonication method, then incorporated into a 1 wt% methylcellulose (MC)
[...] Read more.
This paper presents the synthesis of sustainable lignin nanoparticles (LNPs) and their application in methylcellulose (MC) as LNP/MC coatings for handmade papers. LNPs were produced from bulk kraft lignin via an acetone/water and sonication method, then incorporated into a 1 wt% methylcellulose (MC) matrix at concentrations of 0.4, 1, and 2 wt%. Groundwood and cotton linter papers were coated and exposed to 90 °C and 45% relative humidity (RH) for 16 days and the samples’ response to ageing at different concentrations of nanolignin was tested using a multi-analytical approach. The morphology of the LNPs was revealed with scanning electron microscopy, and most LNPs measured below a diameter of 30.8 nm. Colourimetry showed coated samples were inherently darker than uncoated samples but mostly stable in colour. pH remained near neutral for coated groundwood papers during ageing, but cotton papers were consistently acidic. Fourier transform infrared (FTIR) spectroscopy identified spectral similarities between uncoated and coated groundwood samples at approximately 1635 cm–1 and 1725 cm–1, attributed to carbonyl and carboxyl groups, suggesting that LNPs did not contribute to the formation of these groups during ageing. Controlled environment dynamic mechanical analysis (DMA-RH) found improved consolidation and lower elongation in most LNP/MC-treated samples. These results indicate that there may be potential for LNPs within paper conservation.
Full article
(This article belongs to the Special Issue Advanced Study on Lignin-Containing Composites)
►▼
Show Figures

Figure 1
Journal Menu
► ▼ Journal Menu-
- Polymers Home
- Aims & Scope
- Editorial Board
- Reviewer Board
- Topical Advisory Panel
- Instructions for Authors
- Special Issues
- Topics
- Sections & Collections
- Article Processing Charge
- Indexing & Archiving
- Editor’s Choice Articles
- Most Cited & Viewed
- Journal Statistics
- Journal History
- Journal Awards
- Society Collaborations
- Conferences
- Editorial Office
Journal Browser
► ▼ Journal BrowserHighly Accessed Articles
Latest Books
E-Mail Alert
News
Topics
Topic in
Chemistry, Membranes, Molecules, Processes, Separations, Polymers
Membranes for Contaminant Separation in Fluids
Topic Editors: Jing Wang, Guoliang YangDeadline: 30 November 2025
Topic in
Applied Sciences, J. Compos. Sci., Materials, Nanomaterials, Polymers
Multifunctional Porous Materials: Preparation, Structure, Modeling and Applications
Topic Editors: Huawei Zou, Shengtai ZhouDeadline: 20 December 2025
Topic in
Biomass, Energies, Materials, Molecules, Nanomaterials, Polymers
Biomass for Energy, Chemicals and Materials
Topic Editors: Shaohua Jiang, Changlei Xia, Shifeng Zhang, Xiaoshuai HanDeadline: 31 December 2025
Topic in
Applied Nano, Macromol, Nanomaterials, Polymers, Gels
Future Trends in Polymer Science: Materials, Design, and Advanced Applications
Topic Editors: Emi Haladjova, Olya StoilovaDeadline: 31 January 2026
Conferences
Special Issues
Special Issue in
Polymers
Material-Process-Structure Integrated Design for Advanced Polymeric Composites
Guest Editors: Zhen Wang, Guohua ZhuDeadline: 5 November 2025
Special Issue in
Polymers
Advanced Fiber-Reinforced Polymer Composites: Design, Manufacturing, Characterization, and Application
Guest Editors: Zhen Wang, Guohua ZhuDeadline: 5 November 2025
Special Issue in
Polymers
Advances in Lignocellulose Research and Applications
Guest Editors: Shufang Wu, Guolin Tong, Qiulu ChuDeadline: 10 November 2025
Special Issue in
Polymers
Advanced Processing Strategy for Functional Polymer Materials: 2nd Edition
Guest Editor: Yinghong ChenDeadline: 10 November 2025
Topical Collections
Topical Collection in
Polymers
Feature Papers in Polymer Processing and Engineering
Collection Editor: Swee Leong Sing
Topical Collection in
Polymers
Advances in Microplastics
Collection Editor: Maria da Conceição Paiva
Topical Collection in
Polymers
Advances in Environmentally Friendly and Sustainable Polymers
Collection Editor: Marco Morreale
Topical Collection in
Polymers
Progress in Polymer Processing and Engineering
Collection Editor: Francesco Paolo La Mantia




