9 pages, 3092 KiB  
Article
Optical and Superhydrophilic Characteristics of TiO2 Coating with Subwavelength Surface Structure Consisting of Spherical Nanoparticle Aggregates
by Yuki Kameya and Hiroki Yabe
Coatings 2019, 9(9), 547; https://doi.org/10.3390/coatings9090547 - 26 Aug 2019
Cited by 50 | Viewed by 5610
Abstract
It is expected that the applications of photocatalytic coatings will continue to extend into many areas, so it is important to explore their potential for enhanced functionality and design flexibility. In this study, we investigated the effect of a subwavelength surface structure in [...] Read more.
It is expected that the applications of photocatalytic coatings will continue to extend into many areas, so it is important to explore their potential for enhanced functionality and design flexibility. In this study, we investigated the effect of a subwavelength surface structure in a TiO2 coating on its optical and superhydrophilic characteristics. Using submicron-scale spherical aggregates of TiO2 nanoparticles, we fabricated a TiO2 film with a subwavelength surface structure. Optical examination showed the enhanced transmittance of visible light compared to that of a plain surface. This was considered to be a result of a graded refractive index at the air–TiO2 interface. The effect of the subwavelength surface structure on optical transmittance was also demonstrated by the numerical simulation of visible light propagation in which Maxwell’s equations were solved using the finite-difference time-domain method. In addition, superhydrophilic behavior without ultraviolet light illumination was observed for the subwavelength-structure film via the measurement of the contact angle of a water drop. Furthermore, it was confirmed that the photocatalytic activity of the proposed film was comparable with that of a standard TiO2 film. It was suggested that the control of the subwavelength surface structure of a TiO2 film could be utilized to achieve novel properties of photocatalytic coatings. Full article
(This article belongs to the Special Issue Photocatalytic Thin Films)
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15 pages, 3241 KiB  
Article
Electrochemical Properties of Niobium Coating for Biomedical Application
by Kunyu Shi, Yi Zhang, Jinzhong Zhang and Zonghan Xie
Coatings 2019, 9(9), 546; https://doi.org/10.3390/coatings9090546 - 26 Aug 2019
Cited by 20 | Viewed by 3654
Abstract
The preparation of the Nb coating was performed on the bare Ti–6Al–4V alloy using the double glow discharge plasma technique. It was characterized that the Nb coating exhibited a face centered cubic (fcc) crystal structure and a pronounced (200) preferred orientation. The SEM [...] Read more.
The preparation of the Nb coating was performed on the bare Ti–6Al–4V alloy using the double glow discharge plasma technique. It was characterized that the Nb coating exhibited a face centered cubic (fcc) crystal structure and a pronounced (200) preferred orientation. The SEM micrograph of the cross section for the coating displayed dense microstructure with a thickness of approximately 18 µm. The critical load (Lc) of the coating was determined to be about 83.5 N by the scratch tests. The electrochemical corrosion resistance of the coating was examined in Ringer’s solution at 37 °C by a series of electrochemical techniques, including open-circuit potential (OCP), potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and a Mott–Schottky analysis. As the result of the potentiodynamic polarization, the Nb coating possessed a more positive corrosion potential and lower corrosion current density than the Ti–6Al–4V substrate. EIS fitting date showed that the Nb coating always possessed a higher value of impedance and lower effective capacitance than those of the substrate during the five days of immersion testing. The main component of the passive film developed on the Nb coating was Nb2O5, confirmed by an X-ray photoelectron spectroscopy (XPS) analysis. A Mott–Schottky analysis demonstrated typical n-type semiconductor characteristics of the Nb coating, and both the donor density and flat band potential of the coating were lower than those of the substrate at all the given formation potential. These investigations demonstrate that the Nb coating can significantly improve the corrosion protection of uncoated Ti–6Al–4V and is thus a promising coating for the surface protection of bioimplants. Full article
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13 pages, 3721 KiB  
Article
Washing Durability and Photo-Stability of NanoTiO2-SiO2 Coatings Exhausted onto Cotton and Cotton/Polyester Fabrics
by Alenka Ojstršek and Darinka Fakin
Coatings 2019, 9(9), 545; https://doi.org/10.3390/coatings9090545 - 25 Aug 2019
Cited by 8 | Viewed by 3358
Abstract
The purpose of this study was to assess and compare the durability of TiO2-SiO2 coatings applied in three concentrations onto two lightweight cellulose-based fabrics diverse in the composition against two external factors, repeated washings and prolonged intensive UV irradiation, by [...] Read more.
The purpose of this study was to assess and compare the durability of TiO2-SiO2 coatings applied in three concentrations onto two lightweight cellulose-based fabrics diverse in the composition against two external factors, repeated washings and prolonged intensive UV irradiation, by observing the changes in surface morphology, investigation of optical properties, and identification of specific molecular vibrations. The scanning electron microscopy (SEM) micrographs, diffuse reflectance spectroscopy (DRS) profiles and fourier transform-infrared (FT-IR) spectra implied equal distribution of TiO2-SiO2 nanoparticles over the surfaces of both fabrics after exhaustion procedures, regarding the concentration of colloidal paste and the type of material used, followed by a slight reduction of nanoparticles after twenty washing cycles. Moreover, the newly gained, good to very good UV protective functionality proved the suitability of the employed procedure and the sufficient durability of the selected coatings. Additionally, UV irradiation mainly caused damages to the cotton. Cotton/polyester became yellower under UV, although the application of TiO2-SiO2 protected the material against yellowness. Full article
(This article belongs to the Special Issue Surface Modification of Cellulose Fibres)
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14 pages, 2367 KiB  
Article
Investigation on the Deposition of an AlN-ZnO/ZnO/AlN-ZnO Double Heterojunction Structure Using Radio Frequency Magnetron Cosputtering Technology
by Yu-Kai Zheng, Yang-Zheng Zhang, Hsin-Ying Lee, Ching-Ting Lee, Ruei-Hao Huang and Day-Shan Liu
Coatings 2019, 9(9), 544; https://doi.org/10.3390/coatings9090544 - 25 Aug 2019
Cited by 3 | Viewed by 3029
Abstract
A symmetric AlN-ZnO/ZnO/AlN-ZnO double heterojunction structure was consecutively deposited onto silicon substrate using cosputtering technology and then annealed at 700 °C under vacuum ambient for 30 min. The crystalline quality of the ZnO film in the heterojunction structure was significantly improved as verified [...] Read more.
A symmetric AlN-ZnO/ZnO/AlN-ZnO double heterojunction structure was consecutively deposited onto silicon substrate using cosputtering technology and then annealed at 700 °C under vacuum ambient for 30 min. The crystalline quality of the ZnO film in the heterojunction structure was significantly improved as verified by X-ray diffraction (XRD) and photoluminescence (PL) measurements. Improvement on the crystalline structure was ascribed to the stress in the ZnO active film, which was effectively buffered by the underlayered AlN-ZnO layer. Native oxygen vacancies in the ZnO film also were effectively suppressed due to a little diffusion of the Al atoms from the cosputtered AlN-ZnO layer, and led to an increase in the carrier concentration. Such ZnO film deposited onto the homogeneous AlN-ZnO buffer layer emitted an intense near-band-edge emission, and the deep level emission was absent. The ultraviolet emission was further enhanced by covering an AlN-ZnO barrier laye, which was a consequence of the improvement on the carrier confinement. Accordingly, single ultraviolet emission with a quality ZnO crystalline structure, which is very promising for application in short-wavelength optoelectronic devices, was realized from the ZnO film sandwiched by the homogeneity of the cosputtered AlN-ZnO layers. Full article
(This article belongs to the Special Issue Selected Papers from IIKII 2019 Conferences)
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11 pages, 10175 KiB  
Article
Influence of LBE Temperatures on the Microstructure and Properties of Crystalline and Amorphous Multiphase Ceramic Coatings
by Yong Chen, Liangbin Hu, Changjun Qiu, Bin He, Lihua Zhou, Jing Zhao and Yanxi Li
Coatings 2019, 9(9), 543; https://doi.org/10.3390/coatings9090543 - 24 Aug 2019
Cited by 27 | Viewed by 3462
Abstract
An Al2O3–TiO2 amorphous composite coating with a thickness of 100–120 μm was fabricated on China low activation martensitic steel (CLAM steel) by oxygen acetylene flame spraying technology and the laser in-situ reaction method. We investigated the microstructures and [...] Read more.
An Al2O3–TiO2 amorphous composite coating with a thickness of 100–120 μm was fabricated on China low activation martensitic steel (CLAM steel) by oxygen acetylene flame spraying technology and the laser in-situ reaction method. We investigated the microstructures and mechanical properties of the coating after liquid lead-bismuth eutectic (LBE) alloy corrosion under different temperatures for 300 h and found that the corrosion temperature of the LBE had no observable effect on the microstructure and chemical phase of the Al2O3–TiO2 amorphous composite coatings. However, the mechanical properties (micro-hardness and shear strength) of the Al2O3–TiO2 multiphase coating deteriorated slightly with the increase in the immersion temperature of the LBE. As a result of oxygen acetylene flame spraying and laser in-situ reaction technology, it was found that the Al2O3–TiO2 amorphous composite coating exhibits an excellent LBE corrosion resistance, which is a candidate structural material for the accelerator-driven subcritical system (ADS) to handle nuclear waste under extreme conditions. Full article
(This article belongs to the Special Issue Corrosion Science and Surface Engineering)
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15 pages, 29141 KiB  
Article
Microstructural and Corrosion Behavior of High Velocity Arc Sprayed FeCrAl/Al Composite Coating on Q235 Steel Substrate
by Ndumia Joseph Ndiithi, Min Kang, Jiping Zhu, Jinran Lin, Samuel Mbugua Nyambura, Yuntong Liu and Fang Huang
Coatings 2019, 9(9), 542; https://doi.org/10.3390/coatings9090542 - 24 Aug 2019
Cited by 15 | Viewed by 3902
Abstract
High velocity arc spraying was used to prepare FeCrAl/Al composite coating on Q235 steel substrate by simultaneously spraying FeCrAl wire as the anode and Al wire as the cathode. The composite coating was sprayed with varying voltage and current to obtain optimum coating [...] Read more.
High velocity arc spraying was used to prepare FeCrAl/Al composite coating on Q235 steel substrate by simultaneously spraying FeCrAl wire as the anode and Al wire as the cathode. The composite coating was sprayed with varying voltage and current to obtain optimum coating characteristics. FeCrAl coating was also prepared for comparison purposes. The surface microstructure of the coatings was characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The average microhardness of the coatings and the substrate was analyzed and compared. Corrosion resistance was investigated by means of electrochemical tests. The image results showed that a lamellar structure consisted of interwoven layers of FeCrAl and Al. Al and FeCr constituted the main phases with traces of oxides and AlFe intermetallic compounds. The average porosity was reduced and microhardness of the coatings was improved with increasing voltage and current. The FeCrAl/Al coating formed alternating layers of hard and ductile phases; the corrosion resistance of the coatings in the sodium chloride (NaCl) solution depended on the increase in Al content and spray parameters. The corrosion resistance tests indicated that FeCrAl/Al coating had a better corrosion resistance than the FeCrAl coating. FeCrAl/Al can be used to coat steel substrates and increase their corrosion resistance. Full article
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11 pages, 3221 KiB  
Article
Phragmites Communis Leaves with Anisotropy, Superhydrophobicity and Self-Cleaning Effect and Biomimetic Polydimethylsiloxane (PDMS) Replicas
by Huiying Guan, Xiaoming Feng, Junqiu Zhang, Shichao Niu and Zhiwu Han
Coatings 2019, 9(9), 541; https://doi.org/10.3390/coatings9090541 - 24 Aug 2019
Cited by 9 | Viewed by 3005
Abstract
Phragmites communis leaf (PCL) is anisotropic, superhydrophobic and shows a self-cleaning effect. The water contact angle (WCA) values along the vertical and parallel vein directions on PCL are 153° ± 2° and 148° ± 2°, respectively. In contrast, the water sliding angle (WSA) [...] Read more.
Phragmites communis leaf (PCL) is anisotropic, superhydrophobic and shows a self-cleaning effect. The water contact angle (WCA) values along the vertical and parallel vein directions on PCL are 153° ± 2° and 148° ± 2°, respectively. In contrast, the water sliding angle (WSA) values along the vertical and parallel vein directions for PCL are 12° ± 2° and 7° ± 2°, respectively. The epidermal wax makes the leaves intrinsically hydrophobic. The microstructure of the PCL surface shows sub-millimetre-, micron- and nanometre-scale structures. The sub-millimetre ridge structure is the main reason for the anisotropy of the leaves. The micron-scale papillae structure has a strong hydrophobic enhancement effect, and the nanoscale sheet structure is the key factor in achieving a stable Cassie state, as well as superhydrophobicity and self-cleaning activities. PCL-like polydimethylsiloxane (PDMS) samples fabricated by template transfer technology exhibited the sub-millimetre ridge structure and micron-scale papillae from the natural PCL; they also show obvious anisotropy and strong hydrophobicity and have a certain self-cleaning effect. The WCA and WSA values along the vertical and parallel vein directions on PCL are 146° ± 2°, 23° ± 2°, 142° ± 2° and 19° ± 2°, respectively. The preparation of a biomimetic PCL surface has broad application prospects in micro-fluidic control and the non-destructive transmission of liquids. Full article
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17 pages, 11606 KiB  
Article
High Temperature Oxidation Behaviors of CrNx and Cr-Si-N Thin Films at 1000 °C
by Bih-Show Lou, Yue-Chyuan Chang and Jyh-Wei Lee
Coatings 2019, 9(9), 540; https://doi.org/10.3390/coatings9090540 - 24 Aug 2019
Cited by 10 | Viewed by 3955
Abstract
The high temperature oxidation performance of nitride thin films has become an important issue when they are used as protective coatings on dry cutting tools or on die casting molds. In this study, the high temperature oxidation behaviors of CrNx and Cr-Si-N [...] Read more.
The high temperature oxidation performance of nitride thin films has become an important issue when they are used as protective coatings on dry cutting tools or on die casting molds. In this study, the high temperature oxidation behaviors of CrNx and Cr-Si-N thin films were investigated at 1000 °C for 6 h in ambient air. The CrNx and Cr-Si-N thin films were prepared by a bipolar asymmetric pulsed direct-current (DC) magnetron sputtering system. Cr-Si-N films with silicon content ranging from 3.9 to 12.2 at.% were deposited by adjusting the Si target power. A thermogravimeter was adopted to study the oxidation kinetics of thin films. The weight gains were measured to calculate the parabolic rate constants of thin films. X-ray diffraction, X-ray mapping, and Auger electron spectroscopy were employed to study the microstructure and elemental redistributions of oxidized thin films. The as-deposited CrNx and Cr-Si-N thin films consisted of CrN and Cr2N mixed phases. The faceted Cr2O3 surface oxides, porous inner oxide layer, and oxygen-containing CrSi2 phases were found for the CrN film after oxidation test. On the other hand, the Cr-Si-N film containing 12.2 at.% Si showed a dense surface oxide layer and a thick and compact nitride layer, which indicates its best oxidation resistance. The high temperature oxidation resistance of Cr-Si-N thin films was improved by increasing Si content, due to the amorphous matrix contained nanocomposite microstructure and the formation of amorphous silicon oxide to retard the diffusion paths of oxygen, chromium, silicon, and nitrogen. The lowest parabolic rate constant of 1.48 × 10–2 mg2/cm4/h was obtained for the 12.2 at.% Si contained Cr-Si-N thin films, which provided the best oxidation resistance at 1000 °C for 6 h in this work. It should be noted that the residual tensile stress of thin film had a detrimental effect on the adhesion property during the oxidation test. Full article
(This article belongs to the Special Issue Advanced Coating for High Temperature Applications)
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7 pages, 2260 KiB  
Article
Ohmic Contact of Pt/Au on Hydrogen-Terminated Single Crystal Diamond
by Minghui Zhang, Fang Lin, Wei Wang, Fengnan Li, Yan-Feng Wang, Haris Naeem Abbasi, Dan Zhao, Genqiang Chen, Feng Wen, Jingwen Zhang, Renan Bu and Hongxing Wang
Coatings 2019, 9(9), 539; https://doi.org/10.3390/coatings9090539 - 23 Aug 2019
Cited by 8 | Viewed by 3729
Abstract
In this study, contact properties of platinum/gold (Pt/Au) on the surface of hydrogen-terminated single crystal diamond (H-SCD) were studied with several treatment conditions. The electrodes of Pt (20 nm)/Au (100 nm) were deposited on H-SCD surface by electron beam evaporation technique. Then, the [...] Read more.
In this study, contact properties of platinum/gold (Pt/Au) on the surface of hydrogen-terminated single crystal diamond (H-SCD) were studied with several treatment conditions. The electrodes of Pt (20 nm)/Au (100 nm) were deposited on H-SCD surface by electron beam evaporation technique. Then, the specific contact resistance (ρc) of the as-fabricated sample was measured by the circular transmission line model, which showed good ohmic properties with the value of 5.65 × 10−4 Ω·cm2. To identify the thermal stability of Pt/Au/H-SCD, the sample was annealed in hydrogen ambient from 200 to 700 °C for 20 min at each temperature. As the temperature increased, ρc demonstrated better thermal stability. In addition, the barrier height was evaluated to be −0.67 ± 0.12 eV by X-ray photoelectron spectroscopy (XPS) technique. Full article
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19 pages, 7176 KiB  
Article
Directly Writing Patterning of Conductive Material by High Voltage Induced Weak Electric Arc Machining (HV-μEAM)
by Zilong Peng, Tianming Feng, Zilong Wei, Yong Zhang and Yinan Li
Coatings 2019, 9(9), 538; https://doi.org/10.3390/coatings9090538 - 23 Aug 2019
Cited by 11 | Viewed by 2747
Abstract
An additive manufacturing (AM) method for the deposition of metallic layer in micron scale on monocrystalline silicon wafer surface by high voltage induced weak electric arc machining (HV-μEAM) has been proposed. The process characteristics of HV-μEAM are analyzed to fulfil the metal material [...] Read more.
An additive manufacturing (AM) method for the deposition of metallic layer in micron scale on monocrystalline silicon wafer surface by high voltage induced weak electric arc machining (HV-μEAM) has been proposed. The process characteristics of HV-μEAM are analyzed to fulfil the metal material deposition. The influence of the processing parameters on the deposition effect were studied with copper as additive electrode material. Using the optimal parameters, a number of complex trajectory deposition experiments have been carried out and a QD character-type deposition layer with a height of 139.09 μm has been obtained. The deposition has good continuity and high forming precision. It is proven that the new method is achievable and efficient for patterning metallic materials in the micro- and nano-scale on the silicon substrates surface. Full article
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10 pages, 40027 KiB  
Article
Interaction of Methane Concentration and Deposition Temperature in Atmospheric Laser Based CVD Diamond Deposition on Hard Metal
by Markus Prieske, Sven Müller and Peer Woizeschke
Coatings 2019, 9(9), 537; https://doi.org/10.3390/coatings9090537 - 23 Aug 2019
Cited by 7 | Viewed by 4137
Abstract
For laser-based plasma chemical vapour deposition (CVD) of diamond on hard metal at atmospheric pressure, without a vacuum chamber, the interaction between the deposition temperature and the methane concentration has to be understood to adjust the coating thickness, deposition duration, and medium diamond [...] Read more.
For laser-based plasma chemical vapour deposition (CVD) of diamond on hard metal at atmospheric pressure, without a vacuum chamber, the interaction between the deposition temperature and the methane concentration has to be understood to adjust the coating thickness, deposition duration, and medium diamond crystal size. The hypothesis of this study is that a wider range of methane concentrations could be used to deposit microcrystalline diamond coatings due to the increasing etching and deposition rates with rising deposition temperatures. The deposition of the CVD diamond coatings was carried out on K10 hard metal substrates. The process temperature and the methane concentration were varied from 650 to 1100 °C and from 0.15% to 5.0%, respectively. The coatings were analysed by scanning electron and 3D laser-scanning confocal microscopy, energy dispersive X-ray and micro-Raman spectroscopy, as well as cryofracture-based microscopy analysis. The results showed that microcrystalline diamond coatings could be deposited in a wider range of methane concentrations when increasing the process temperature. The coating thickness saturates depending on the process temperature even though the methane concentration constantly increases. The coating thickness increases with an increasing deposition temperature until the cobalt diffusion hinders the deposition at the process temperature of 1100 °C. Full article
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16 pages, 4254 KiB  
Article
Irradiance in Mixed Coherent/Incoherent Structures: An Analytical Approach
by Janez Puhan, Árpád Bűrmen, Tadej Tuma and Iztok Fajfar
Coatings 2019, 9(9), 536; https://doi.org/10.3390/coatings9090536 - 22 Aug 2019
Cited by 4 | Viewed by 3116
Abstract
We propose a new method for a light energy flux density (or irradiance) calculation in an arbitrary multilayer stack containing coherent and incoherent layers. Although the well known General Transfer-Matrix Method (GTMM) can be successfully used for the overall reflectance and transmittance calculation, [...] Read more.
We propose a new method for a light energy flux density (or irradiance) calculation in an arbitrary multilayer stack containing coherent and incoherent layers. Although the well known General Transfer-Matrix Method (GTMM) can be successfully used for the overall reflectance and transmittance calculation, it does not allow us to obtain the corresponding irradiance depth profile straightforwardly. We show in this paper that subsequent phase-shift integrations over the incoherent layers result in the reflectance and transmittance expressions identical to those of the GTMM formulation. However, the alternative mathematical approach allows us to derive an analytical expression for irradiance at an arbitrary depth of the multilayer stack, thus making it possible to calculate the absorptance depth profile. In fact, the GTMM expressions for the overall reflectance and transmittance turn out to be special cases of the irradiance calculation at the incident and emergent surface of the multilayer stack. Consequently, the proposed Phase-shift Integration Method (PIM) represents a continuous irradiance calculation model without any energy imbalances on layer interfaces. In addition, since we are able to obtain analytical layer thickness derivatives, the PIM is suitable for use with gradient optimization methods. We verify the method on three cases of an encapsulated bifacial heterojunction silicon (HJ Si) solar cell, a perovskite solar cell, and a perovskite/silicon tandem solar cell, which all consist of thin and thick layers. Full article
(This article belongs to the Special Issue Layer-by-Layer Nanofilms: Invention, Innovation, and Evolution)
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10 pages, 2056 KiB  
Article
Compositional and Morphological Changes in Water-Induced Early-Stage Degradation in Lead Halide Perovskites
by Shi Chen, Ankur Solanki, Jisheng Pan and Tze Chein Sum
Coatings 2019, 9(9), 535; https://doi.org/10.3390/coatings9090535 - 22 Aug 2019
Cited by 28 | Viewed by 6036
Abstract
With tremendous improvements in lead halide perovskite-based optoelectronic devices ranging from photovoltaics to light-emitting diodes, the instability problem stands as the primary challenge in their development. Among all factors, water is considered as one of the major culprits to the degradation of halide [...] Read more.
With tremendous improvements in lead halide perovskite-based optoelectronic devices ranging from photovoltaics to light-emitting diodes, the instability problem stands as the primary challenge in their development. Among all factors, water is considered as one of the major culprits to the degradation of halide perovskite materials. For example, CH3NH3PbI3 (MAPbI3) and CH(NH2)2PbI3 (FAPbI3) decompose into PbI2 in days under ambient conditions. However, the intermediate changes of this degradation process are still not fully understood, especially the changes in early stage. Here we perform an in-situ investigation of the early-stage MAPbI3 and FAPbI3 degradation under high water vapor pressure. By probing the surface and bulk of perovskite samples using near-ambient pressure X-ray photoelectron spectroscopy (NAP-XPS) and XRD, our findings clearly show that PbI2 formation surprisingly initiates below the top surface or at grain boundaries, thus offering no protection as a water-blocking layer on surface or grain boundaries to slow down the degradation process. Meanwhile, significant morphological changes are observed in both samples after water vapor exposure. In comparison, the integrity of MAPbI3 film degrades much faster than the FAPbI3 film against water vapor. Pinholes and large voids are found in MAPbI3 film while only small number of pinholes can be found in FAPbI3 film. However, the FAPbI3 film suffers from its phase instability, showing a fast α-to-δ phase transition. Our results highlight the importance of the compositional and morphological changes in the early stage degradation in perovskite materials. Full article
(This article belongs to the Special Issue Thin Films for Energy Harvesting, Conversion, and Storage)
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10 pages, 3702 KiB  
Article
Effects of Cobalt Content on the Microstructure, Mechanical Properties and Cavitation Erosion Resistance of HVOF Sprayed Coatings
by Ji Liu, Xiuqin Bai, Tongzhou Chen and Chengqing Yuan
Coatings 2019, 9(9), 534; https://doi.org/10.3390/coatings9090534 - 22 Aug 2019
Cited by 33 | Viewed by 3751
Abstract
Cobalt-based alloy coatings and WC-Co-based ceramic–metal (cermet) coatings have been widely used because of their desirable mechanical properties and corrosion resistance. In this work, the influence of Co content on the microstructure, mechanical properties and cavitation erosion (CE) resistance were investigated. A cobalt-based [...] Read more.
Cobalt-based alloy coatings and WC-Co-based ceramic–metal (cermet) coatings have been widely used because of their desirable mechanical properties and corrosion resistance. In this work, the influence of Co content on the microstructure, mechanical properties and cavitation erosion (CE) resistance were investigated. A cobalt-based alloy coating, a WC-12Co coating, and a WC-17Co cermet coating were deposited by high-velocity oxygen fuel (HVOF) spraying on 1Cr18Ni9Ti substrates. Results indicate that the cobalt-based alloy coating had the largest surface roughness because surface-bonded particles of lower plastic deformation were flattened. The existence of WC particles had led to an increase in hardness and improved the fracture toughness due to inhibit crack propagation. The pore appeared at the interface between WC particles, and the matrix phase had introduced an increase in porosity. With the increase in Co content, the cohesion between matrix friction and WC particles increased and then decreased the porosity (from 0.99% to 0.84%) and surface roughness (Ra from 4.49 to 2.47 μm). It can be concluded that the hardness had decreased (from 1181 to 1120 HV0.3) with a decrease in WC hard phase content. On the contrary, the fracture toughness increased (from 4.57 to 4.64 MPa∙m1/2) due to higher energy absorption in the matrix phase. The WC-12Co and WC-17Co coatings with higher hardness and fracture toughness exhibited better CE resistance than the cobalt-based alloy coating, increasing more than 20% and 16%, respectively. Especially, the WC-12Co coating possessed the best CE resistance and is expected to be applicable in the hydraulic machineries. Full article
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16 pages, 4069 KiB  
Article
Photostabilizing Efficiency of Acrylic-based Bamboo Exterior Coatings Combining Benzotriazole and Zinc Oxide Nanoparticles
by Fei Rao, Yahui Zhang, Minzhen Bao, Zhiyuan Zhang, Yongjie Bao, Neng Li, Yuhe Chen and Wenji Yu
Coatings 2019, 9(9), 533; https://doi.org/10.3390/coatings9090533 - 22 Aug 2019
Cited by 14 | Viewed by 3321
Abstract
Long-term exposure to ultraviolet (UV) light can degrade and discolor bamboo; thus, coatings to protect it from UV exposure are required, especially for outdoor use. Benzotriazole (BTZ) and zinc oxide nanoparticles (NZnO) are organic and inorganic UV absorbers commonly used in UV shielding [...] Read more.
Long-term exposure to ultraviolet (UV) light can degrade and discolor bamboo; thus, coatings to protect it from UV exposure are required, especially for outdoor use. Benzotriazole (BTZ) and zinc oxide nanoparticles (NZnO) are organic and inorganic UV absorbers commonly used in UV shielding coatings. This study investigated the photostabilizing efficiency of acrylic-based bamboo exterior coatings using a combination of BTZ and NZnO. Different film formulations covering bamboo substrates were irradiated with artificial UV light for 500 h to accelerate aging. The UV-shielding effect on bamboo beneath various films was determined by CIELAB color space and Fourier transform infrared (FTIR) analysis. The film effectiveness was analyzed by scanning electron microscopy, wettability, UV-vis spectroscopy, and FTIR-attenuated total reflection (ATR) spectroscopy. Films containing BTZ provided higher resistance to photodegradation and more effectively inhibited photodiscoloration of the bamboo substrates than those prepared solely with NZnO. After 500 h of UV irradiation, the BTZ–NZnO film containing 2 wt % BTZ and 1 wt % NZnO showed the best coating performance. Strong synergistic effects were detected in the BTZ–NZnO coatings, particularly for the 2:1 ratio formulation. This study also demonstrated the potential of combining BTZ and NZnO as additives for developing stable, effective UV-shielding bamboo exterior coatings for outdoor applications. Full article
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