This work is devoted to the study of the chemical and phase composition of a carbon fiber coating obtained by the electrochemical sol-gel method. The experimental data obtained using several independent complementary methods, including X-ray phase analysis, thermogravimetric and differential thermal analysis, scanning electron microscopy and elemental analysis, and X-ray photoelectron spectroscopy, are in good agreement with each other. It was found that the resulting coating consists of amorphous silicon oxide and crystalline potassium carbonate. Heating above 870 °C leads to the crystallization of cristobalite from amorphous silicon dioxide. At a temperature of about 870 °C, the coating acquires a smooth surface, and heating above 1170 °C leads to its destruction. Thus, the optimum temperature for the heat treatment of the coating is about 870 °C. The loss of strength of carbon fiber at each stage of coating was estimated. A full coating cycle, including thermal cleaning from the sizing, coating, and heat treatment, results in a loss of fiber strength by only 11% compared to the initial state. Full article

Dissimilar friction stir processing on CuZn37/AA5056 was performed to study structural and phase evolution of a friction stir zone. Formation of 5–10 μm intermetallic compounds (IMCs) such as Al₂Cu was the main type of diffusion reaction between copper and aluminum. Other alloying elements such as Mg and Zn were forced out of the forming Al₂Cu grains and dissolved in the melt formed due to exothermic effect of the Al₂Cu formation. When solidified, these Zn-enriched zones were represented by α-Al+Al₂Cu+Zn phases or α-Al+Al₂Cu+Zn+MgZn regions. Eutectic Zn+MgZn was undoubtedly formed the melt after stirring had stopped. These zones were proven to be weak ones with respect to pull-off test since MgZn was detected on the fracture surface. Tensile strength of the stirred zone metal was achieved at the level of that of AA5056. Full article

This work presents an efficient method for treating industrial wastewater containing aniline and benzothiazole, which are refractory to conventional treatments. A combination of heterogeneous photocatalysis operating in a fluidised bed reactor is studied in order to increase mass transfer and reduce reaction times. This process uses a manganese dioxide catalyst supported on granular activated carbon with environmentally friendly characteristics. The manganese dioxide composite is prepared by hydrothermal synthesis on carbon Hydrodarco^® 3000 with different active phase ratios. The support, the metal oxide, and the composite are characterised by performing Brunauer, Emmett, and Teller analysis, transmission electron microscopy, X-ray diffraction analysis, X-ray fluorescence analysis, UV–Vis spectroscopy by diffuse reflectance, and Fourier transform infrared spectroscopy in order to evaluate the influence of the metal oxide on the activated carbon. A composite of MnO₂/GAC (3.78% in phase α-MnO₂) is obtained, with a 9.4% increase in the specific surface of the initial GAC and a 12.79 nm crystal size. The effect of pH and catalyst load is studied. At a pH of 9.0 and a dose of 0.9 g L⁻¹, a high degradation of aniline and benzothiazole is obtained, with an 81.63% TOC mineralisation in 64.8 min. Full article

Wurtzite-type zinc oxide (w-ZnO) is a widely used material with a pronounced structural anisotropy along the c axis, which affects its lattice dynamics and represents a difficulty for its accurate description using classical models of interatomic interactions. In this study, ab initio molecular dynamics (AIMD) was employed to simulate a bulk w-ZnO phase in the NpT ensemble in the high-temperature range from 300 K to 1200 K. The results of the simulations were validated by comparison with the experimental Zn K-edge extended X-ray absorption fine structure (EXAFS) spectra and known diffraction data. AIMD NpT simulations reproduced well the thermal expansion of the lattice, and the pronounced anharmonicity of Zn–O bonding was observed above 600 K. The values of mean-square relative displacements and mean-square displacements for Zn–O and Zn–Zn atom pairs were obtained as a function of interatomic distance and temperature. They were used to calculate the characteristic Einstein temperatures. The temperature dependences of the O–Zn–O and Zn–O–Zn bond angle distributions were also determined. Full article

In this study, we report on a novel approach to produce defined porous selectively laser molten structures with predictable anisotropic permeability. For this purpose, in an initial step, the smallest possible wall proximity distance for selectively laser molten structures is investigated by applying a single line scan strategy. The obtained parameters are adapted to a rectangular and, subsequently, to a more complex honeycomb structure. As variation of the hatch distance directly affects the pore size, and thus the resulting porosity and finally permeability, we, in addition, propose and verify a mathematical correlation between selective laser melting process parameters, porosity, and permeability. Moreover, a triangular based anisotropic single line selectively laser molten structure is introduced, which offers the possibility of controlling the three-dimensional flow ratio of passing fluids. Basically, one spatial direction exhibits unhindered flow, whereas the second nearly completely prohibits any passage of the fluid. The amount to which the remaining orientation accounts for is controlled by spreading the basic triangular structure by variation of the included angle. As acute angles yield low passage ratios of 0.25 relative to continuous flow, more obtuse angles show increased ratios up to equal bidirectional flow. Hence, this novel procedure permits (for the first time) fabrication of selective laser molten structures with adjustable permeable properties independent of the applied process parameters. Full article

This present study evaluates the effect of silica modulus (M_s) and curing temperature on strengths and the microstructures of binary blended alkali-activated volcanic ash and limestone powder mortar. Mortar samples were prepared using mass ratio of combined Na₂SiO_3(aq)/10 M NaOH_(aq) of 0.5 to 1.5 at an interval of 0.25, corresponding to M_s of 0.52, 0.72, 0.89, 1.05 and 1.18, respectively, and sole 10 M NaOH_(aq). Samples were then subjected to ambient room temperature, and the oven-cured temperature was maintained from 45 to 90 °C at an interval of 15 °C for 24 h. The maximum achievable 28-day strength was 27 MPa at M_s value of 0.89 cured at 75 °C. Samples synthesised with the sole 10 M NaOH_(aq) activator resulted in a binder with a low 28-day compressive strength (15 MPa) compared to combined usage of Na₂SiO_3(aq)/10 M NaOH_(aq) activators. Results further revealed that curing at low temperatures (25 °C to 45 °C) does not favour strength development, whereas higher curing temperature positively enhanced strength development. More than 70% of the 28-day compressive strength could be achieved within 12 h of curing with the usage of combined Na₂SiO_3(aq)/10 M NaOH_(aq). XRD, FTIR and SEM + EDX characterisations revealed that activation with combined Na₂SiO_3(aq)/10 M NaOH_(aq) leads to the formation of anorthite (CaAl₂Si₂O₈), gehlenite (CaO.Al₂O₃.SiO₂) and albite (NaAlSi₃O₈) that improve the amorphosity, homogeneity and microstructural density of the binder compared to that of samples synthesised with sole 10 M NaOH_(aq). Full article

One of the goals of modern dynamic radiotherapy treatments is to deliver high-dose values in the shortest irradiation time possible. In such a context, fast X-ray detectors and reliable front-end readout electronics for beam diagnostics are crucial to meet the necessary quality assurance requirements of care plans. This work describes a diamond-based detection system able to acquire and process the dose delivered by every single pulse sourced by a linear accelerator (LINAC) generating 6-MV X-ray beams. The proposed system is able to measure the intensity of X-ray pulses in a limited integration period around each pulse, thus reducing the inaccuracy induced by unnecessarily long acquisition times. Detector sensitivity under 6-MV X-photons in the 0.1–10 Gy dose range was measured to be 302.2 nC/Gy at a bias voltage of 10 V. Pulse-by-pulse measurements returned a charge-per-pulse value of 84.68 pC, in excellent agreement with the value estimated (but not directly measured) with a commercial electrometer operating in a continuous integration mode. Significantly, by intrinsically holding the acquired signal, the proposed system enables signal processing even in the millisecond period between two consecutive pulses, thus allowing for effective real-time dose-per-pulse monitoring. Full article

The mechanical properties of selective laser melting (SLM) components are fundamentally dependent on their microstructure. Accordingly, the present study proposes an integrated simulation framework consisting of a three-dimensional (3D) finite element model and a cellular automaton model for predicting the epitaxial grain growth mode in the single-track SLM processing of IN718. The laser beam scattering effect, melt surface evolution, powder volume shrinkage, bulk heterogeneous nucleation, epitaxial growth, and initial microstructure of the substrate are considered. The simulation results show that during single-track SLM processing, coarse epitaxial grains are formed at the melt–substrate interface, while fine grains grow at the melt–powder interface with a density determined by the intensity of the heat input. During the solidification stage, the epitaxial grains and bulk nucleated grains grow toward the top surface of the melt pool along the temperature gradient vectors. The rate of the epitaxial grain growth varies as a function of the orientation and size of the partially melted grains at the melt–substrate boundary, the melt pool size, and the temperature gradient. This is observed that by increasing heat input from 250 J/m to 500 J/m, the average grain size increases by ~20%. In addition, the average grain size reduces by 17% when the initial substrate grain size decreases by 50%. In general, the results show that the microstructure of the processed IN718 alloy can be controlled by adjusting the heat input, preheating conditions, and initial substrate grain size. Full article

In the present study, a Cu–6Ni–6Sn–0.6Si alloy is fabricated through frequency induction melting, then subjected to solution treatment, rolling, and annealing. The phase composition, microstructure evolution, and transition mechanism of the Cu–6Ni–6Sn–0.6Si alloy are researched systematically through simulation calculation and experimental characterization. The ultimate as-annealed sample simultaneously performs with high strength and good ductility according to the uniaxial tensile test results at room temperature. There are amounts of precipitates generated, which are identified as belonging to the DO22 and L12 phases through the transmission electron microscope (TEM) analysis. The DO22 and L12 phase precipitates have a significant strengthening effect. Meanwhile, the generation of the common discontinuous precipitation of the γ phase, which is harmful to the mechanical properties of the copper–nickel–tin alloy, is inhibited mightily during the annealing process, possibly due to the existence of the Ni5Si2 primary phase. Therefore, the as-annealed sample of the Cu–6Ni–6Sn–0.6Si alloy possesses high tensile strength and elongation, which are 967 MPa and 12%, respectively. Full article

Metal rubber (MR) is an entangled fibrous functional material, and its mechanical properties are crucial for its applications; however, numerical constitutive models of MR for prediction and calculation are currently undeveloped. In this work, we provide a numerical constitutive model to express the mechanics of MR materials and develop an efficient finite elements method (FEM) to calculate the performance of MR components. We analyze the nonlinearity and anisotropy characteristics of MR during the deformation process. The elasticity matrix is adopted to express the nonlinearity and anisotropy of MR. An artificial neural network (ANN) model is built, trained, and tested to output the current elastic moduli for the elasticity matrix. Then, we combine the constitutive ANN model with the finite element method simulation to calculate the mechanics of the MR component. Finally, we perform a series of static and shock experiments and finite element simulations of an MR isolator. The results demonstrate the feasibility and accuracy of the numerical constitutive MR model. This work provides an efficient and convenient method for the design and analysis of MR components. Full article

In this study, the effect of internal pores formed by a superabsorbent polymer (SAP) was analyzed by evaluating the compressive strength, chloride penetration depth, drying shrinkage, and pore size distribution of SAP-containing concrete, while securing workability using a water-reducing agent (WRA). The experimental results showed that the amount of WRA necessary increased as the amount of SAP added increased, and that the compressive strength was the highest when the SAP content was 1.5% of the concrete mix. Drying shrinkage tended to decrease as the SAP content increased, and it decreased by approximately 31–41% when the SAP content was 2.0% compared to that of the reference mix. The SAP expanded by approximately three times inside concrete, and it was distributed within the internal pores of air-entrained concrete. The optimal SAP content in concrete mix was 1.5%, and an SAP content of 2.0% or higher adversely affected the workability and compressive strength. Full article

Gypseous soil is one type of expansive soil that contains a sufficient amount of sulphate. Cement and lime are the most common methods of stabilizing expansive soil, but the problem is that lime-treated gypseous soil normally fails in terms of durability due to the formation of ettringite, a highly deleterious compound. Moisture ingress causes a significant swelling of ettringite crystals, thereby causing considerable damage to structures and pavements. This study investigated the suitability of various materials (nano–Mg oxide (M), metakaolin (MK), and ground granulated blast-furnace slag (GGBS)) for the stabilization of gypseous soil. The results showed soil samples treated with 20% M-MK, M-GGBS, and M-GGBS-MK to exhibit lower swelling rates (<0.01% change in volume) compared to those treated with 10% and 20% of lime after 90 days of curing. However, soil samples stabilized with 10% and 20% binder of [(M-MK), (M-GGBS), and (M-GGBS-MK)] exhibited higher strengths after 90 days of soaking (ranging from 0.96–12.8 MPa) compared to those stabilized with 10% and 20% lime. From the morphology studies, the SEM and EDX analysis evidenced no formation of ettringite in the samples stabilized with M-MK-, M-GGBS-, and M-GGBS-MK. These results demonstrate the suitability of M-MK, M-GGBS, and M-GGBS-MK as effective agents for the stabilization of gypseous soil. Full article

This study aimed to develop printable calcium magnesium phosphate pastes that harden by immersion in ammonium phosphate solution post-printing. Besides the main mineral compound, biocompatible ceramic, magnesium oxide and hydroxypropylmethylcellulose (HPMC) were the crucial components. Two pastes with different powder to liquid ratios of 1.35 g/mL and 1.93 g/mL were characterized regarding their rheological properties. Here, ageing over the course of 24 h showed an increase in viscosity and extrusion force, which was attributed to structural changes in HPMC as well as the formation of magnesium hydroxide by hydration of MgO. The pastes enabled printing of porous scaffolds with good dimensional stability and enabled a setting reaction to struvite when immersed in ammonium phosphate solution. Mechanical performance under compression was approx. 8–20 MPa as a monolithic structure and 1.6–3.0 MPa for printed macroporous scaffolds, depending on parameters such as powder to liquid ratio, ageing time, strand thickness and distance. Full article

Coaxial powder feeding technology in the field of metal additive manufacturing is booming. In this paper, a new laser cladding nozzle with powder feeding channels of inner and outer rings is designed. The nozzle works with a new kind of laser, which is a new heat source with an inner beam and outer beams. The water-cooling channels are simulated in Ansys Workbench. The simulation results present the temperature distribution of the working nozzle and the velocity of the cooling water. The thermal dilation of the nozzle in the working environment is also simulated. The results show that the loop water cooling channel could effectively reduce the high temperature of the nozzle down to about 200 °C. In addition, it could well restrain the thermal deformation of the nozzle lower to 0.35 mm. The equivalent stress of most parts is controlled under 360 MPa. Then, the powder flows of the inner and outer rings of the multiple powder feeding channels are simulated in Ansys Fluent. The convergence effect of the powder flow could be assumed and some significant parameters, such as the velocity, are acquired. The results present that these multiple powder feeding channels could realize the generation and removal of removable supports of workpieces with highly complex shapes and achieve a large processing range and good processing efficiency. The velocity of the powder flow at the outlet is elevated to about 5 mm/s. Then, the thermal cladding states under the new laser heat source of the powder are simulated in Workbench. The temperature of the melting process and the thermal deformation and the equivalent stress/strain of the additive parts are obtained in the emulation. The results emerge that the powder melting range and the ascending temperature of the melting pool are improved with this effect. The greatest temperature of the melting pool is about 2900 °C in the machining process, and the maximum thermal equivalent stress is 1.1407 × 10¹⁰ Pa. Full article

Pakistan, an agricultural country, raises 146.5 million commercial and domestic poultry birds, which generate around 544,831 tons of waste per year. This waste finds its final disposal in agricultural land as soil fertilizer or disposal site amendment. The usage of poultry litter for this purpose is uncontrolled, which results in environmental degradation such as emission of greenhouse gases, e.g., methane. However, alternative options such as thermochemical conversion of poultry litter can offer better solutions where this waste can be used as a low-cost carbon source for the synthesis of Multiwalled Carbon Nanotubes (MWCNTs). In this study, efforts were made to utilize this cheap and plentiful carbon source for the synthesis of CNTs in the presence of Ni/Mo/MgO as a catalyst, through pyrolysis. For a better yield of carbon product, the optimum ratio for the catalysts (Ni/Mo/MgO) was found to be 4:0.2:1. Furthermore, the process parameters were also optimized for better carbon yield. A good yield of CNTs resulted from a pyrolysis time of 12 min, a temperature of 825 °C, and a catalyst weight of 100 mg. The structure and morphology of the produced nanotubes were confirmed through X-ray Diffractometer (X-RD) and Scanning Electron Microscopy (SEM). The environmental application of the nanotubes was tested in a synthetic chromium solution in the lab using a batch experiment. Different experimental conditions (pH, adsorbent dosage, and contact time) were optimized to improve the adsorption of Cr (VI) by carbon nanotubes and a UV-Visible spectrophotometer was used at 540 nm to measure the absorbance of Cr (VI). The results showed that up to 81.83% of Cr (VI) removal was achieved by using 8 mg of CNTs at pH 3 with 400 rpm at 180 min of contact time. Thus, it was concluded that poultry litter can be a useful source for the synthesis of MWCNTs and thereby removal of Cr (VI) from industrial tanneries’ wastewater. Full article