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  • 3.4
    Impact Factor
  • 5.7
    CiteScore
  • 15 days
    Submission to First Decision
  • 3 days
    Acceptance to Publication

Processes

Processes is an international, peer-reviewed, open access journal on processes/systems in chemistry, biology, material, energy, environment, food, pharmaceutical, manufacturing, automation control, catalysis, separation, particle and allied engineering fields published semimonthly online by MDPI. The Brazilian Association of Chemical Engineering (ABEQ) is affiliated with Processes and its members receive discounts on the article processing charges. Please visit Society Collaborations for more details.
  • Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
  • High Visibility: indexed within Scopus, SCIE (Web of Science), Ei Compendex, Inspec, AGRIS, and other databases.
  • Journal Rank: CiteScore - Q2 (Chemical Engineering (miscellaneous))
  • Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 14.7 days after submission; acceptance to publication is undertaken in 2.8 days (median values for papers published in this journal in the first half of 2026).
  • Recognition of Reviewers: Reviewers whose reports are timely and of high quality receive an APC discount voucher for a future publication in an MDPI journal. Become a reviewer.
  • Companion journal: Advanced Petroleum Science.

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All Articles (22,279)

  • Article
  • Open Access

Electrospray provides an atomized precursor delivery strategy for controlling silica particle formation during Stöber synthesis. In this study, electrospray and drop-by-drop precursor delivery were compared across 0.1–0.5 mL/min to evaluate delivery-mode effects on particle size and size distribution. The mean particle size increased with flow rate under electrospray delivery, whereas the opposite trend was observed under drop-by-drop delivery. Electrospray maintained relatively narrow particle size distributions, with coefficients of variation ranging from 5.6 to 6.7%. These contrasting behaviors were interpreted in terms of differences in local precursor supply conditions and their possible influence on the relative contributions of particle growth and secondary nucleation. Under stable cone-jet electrospray conditions, the mean particle size increased progressively with reaction time at both 7.8 and 9.3 kV, while the coefficient of variation remained approximately 7% throughout. In addition, particles synthesized at 9.3 kV exhibited smaller mean diameters than those obtained at 7.8 kV at all investigated reaction times, while maintaining relatively narrow particle size distributions under both stable cone-jet conditions. Overall, these findings suggest that electrospray offers an additional process-based approach for adjusting silica particle size through control of precursor supply rate and atomization characteristics.

Processes

6 November 2026

Schematic illustrations of the precursor delivery methods used for silica nanosphere synthesis: (a) electrospray and (b) drop-by-drop delivery.
  • Review
  • Open Access

As the global population grows and living standards rise, the demand for meat is increasing rapidly, inevitably generating about 100 million metric tonnes of animal bone waste (ABW). This biomass residue is mainly composed of organic collagen and inorganic hydroxyapatite. Therefore, ABW may cause environmental pollution if it is not properly treated, but it can also serve as a valuable resource for the circular economy if appropriately valorized. This comprehensive review aims to focus on thermochemical processes for converting ABW into porous hydroxyapatite-based materials and further summarize their value-added applications (e.g., environmental adsorbents, catalysts or their supports, biomedical materials for bone grafting and tissue engineering, and electrode materials for energy storage). Therefore, the four topics will be covered to echo the targets of this review paper, including the sources and characteristics of ABW, processes for transforming ABW into porous materials, pore property determinations for porous materials derived from ABW, and value-added applications of porous materials derived from ABW. Based on the information gathered in this review, the valorization of ABW and its derived pore materials may facilitate a practical circular economy case in which animal bones are reused as an available resource to produce newly porous materials for a variety of novel and high-value applications like medicine and energy fields.

Processes

6 November 2026

Thermochemical processes for producing bone char/ash and its potential applications.
  • Article
  • Open Access

This paper presents a unified framework for trajectory tracking and static obstacle avoidance of differential-drive mobile robots. A nominal exact-decoupling controller achieves pure exponential longitudinal convergence and globally avoids angular singularities via a stereographic projection; its cascade structure is proved globally asymptotically stable, and a time-scale separation analysis yields an explicit lateral settling-time constant, enabling prescribed convergence design. To handle obstacles, an artificial potential field (APF) correction is superimposed in a structure-preserving manner: the cancellation term responsible for longitudinal decoupling is retained, so the longitudinal error dynamics remain decoupled and are only additively perturbed during avoidance. The perturbed closed loop is modelled as a cascade driven by bounded inputs, and a bounded-input bounded-state (BIBS) analysis guarantees that tracking errors stay bounded during avoidance and recover exponentially with the nominal time constants once the influence zone is left. Quantitative error bounds and a recovery-time estimate enable an explicit safety–performance trade-off. Simulations on circular and figure-eight trajectories with single and multiple static obstacles confirm the predicted recovery behaviour and reduce the total integral squared error (ISE) by factors of 7.4 and 20 relative to a CBF-QP safety filter, with lateral recovery about twice as fast as that of a Kanayama controller augmented by APF.

Processes

5 November 2026

Kinematic model of the differential-drive mobile robot.
  • Article
  • Open Access

Efficient atomization of liquid fuels over a broad range of physical properties is important for practical utilization. However, the response of pressure-swirl atomization to substantial variations in liquid viscosity remains insufficiently understood, particularly the transition from a hollow-cone atomization to a degraded atomization regime. A volume-of-fluid numerical method is employed to investigate liquid-film formation and primary breakup in a pressure-swirl nozzle over a range of viscosities and surface tensions of waste-derived pyrolysis oils in this study. The results show that increasing viscosity substantially alters the liquid-film morphology, cone angle, and primary breakup behavior. At high Reynolds numbers, a hollow-cone liquid film develops and undergoes interfacial destabilization and breakup. As the Reynolds number decreases, the hollow-cone morphology is replaced by a spiral-blade morphology. The high-viscosity condition is accompanied by substantially weakened internal swirl and circumferential mixing, allowing the liquid streams originating from individual tangential slots to retain distinct spiral paths. Consequently, centrifugal expansion is suppressed and continuous liquid persists in the central region. These results clarify the flow characteristics associated with the viscosity-dominated transition from hollow-cone to spiral-blade atomization and provide insight into the pressure-swirl atomization of liquids with a broad range of viscosities.

Processes

5 November 2026

Schematic diagram and flow region of pressure-swirl nozzle.

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Processes - ISSN 2227-9717