Coatings, Volume 14, Issue 6 (June 2024) – 104 articles

Titanium alloys are considered lightweight alloys and are widely applied across various industries. However, titanium alloys are prone to wearing out or galvanic corrosion. In this paper, Ti6Al4V alloy was scanned by using a continuous laser in different atmospheres to prepare composite hardening coatings. The scanning speed was varied to adjust the heat input. When the alloy was irradiated in air, a whole coating composed of TiO₂ and TiN was fabricated. With the increase in scanning speed from 10 mm/s to 20 mm/s, the melting area of the surface decreased from about 1.8 mm to 0 mm, but the thickness of the coatings underwent no significant change. When prepared under compressed oxygen with a speed of 10 mm/s, a coating with a thickness of about 60 μm was prepared. In addition, the layered phenomenon occurred, and an N-enriched layer was formed at the bottom of the coating. The coatings were composed of TiO₂, TiN and Ti. With the increase in the scanning speed, the thickness of the coatings decreased obviously. The testing results show that the hardness of samples Ti-A10 and Ti-O10 increased by around 160% and 140% over that of untreated samples, respectively. The anti-corrosion performance of the samples treated via laser scanning was also improved. Full article

Due to wear and improper operation, many machine parts become useless, which is why issues of friction and wear remain constantly relevant across all industrial sectors. This paper presents the results of research on the microstructure and properties of a nanostructural composite coating containing solid lubricant. The coating was deposited from a mixture of nanostructural WC-12Co powder and nanostructural Fe₃O₄ powder using HVOF spraying. Despite significant differences in grain size and density of both powders, the deposited coating consisted of WC-12Co matrix containing evenly distributed Fe₃O₄. The XRD analysis of the coating confirmed the presence of both components and the presence of W₂C, which resulted from the decarburization of WC due to the high temperature during the spraying process. Furthermore, the microstructure analysis of the coatings confirmed that they contained both nanostructural WC and Fe₃O₄ grains that were present in the feedstock. The coefficients of friction, microhardness, and wear of the nanostructured composite coatings were determined using an experimental binomial program. Based on the ANOVA conducted, it was determined that the most significant impact on the friction coefficient is the Fe₃O₄ content in the sprayed mixture, while the oxygen to propane ratio affects the microhardness. For the wear of nanostructural composite coatings, the most important parameter is the spraying distance. Full article

Objective: This study aimed to assess the effect of four different surface-coating agents on the microhardness, water sorption, and solubility of the highly viscous glass ionomer cement EQUIA Forte^® HT. Materials and methods: A total of 100 cylindrical EQUIA Forte^® HT samples were examined, with 50 tested for Vickers hardness and the other 50 for water sorption and solubility. For each test, the specimens were divided into five groups (10 specimens/group) according to coating method: Group 1—no coating (control), Group 2—EQUIA Forte^® Coat, Group 3—Single Bond™ Universal Adhesive, Group 4—ExciTE^®F adhesive, and Group 5—petroleum jelly. Data were analyzed using the paired t-test, one-way analysis of variance, and Tukey’s post hoc test for multiple comparisons. Statistical significance was set at p < 0.05. Results: The mean microhardness of the coated groups was significantly higher than that of the uncoated group. Moreover, a significant difference in the microhardness value was detected between the coated groups. Furthermore, EQUIA Forte^® Coat had the highest mean hardness value. The mean water sorption at 7 days showed that EQUIA Forte^® Coat had the lowest values. In terms of water solubility, a statistically significant difference was found between no coating and all groups except EQUIA Forte^®, between Single Bond Universal Adhesive and petroleum jelly, between petroleum jelly and EQUIA Forte Coat, and between EQUIA Forte^® Coat and ExciTE^®F. Conclusions: The study revealed that all coating agents significantly increased the microhardness of EQUIA Forte^® HT, with EQUIA Forte^® Coat showing the highest hardness and the lowest water sorption values. Full article

This work aims to explore a method of improving the high-temperature oxidation resistance and thermal corrosion resistance of a hollow blade of gas turbine. The yttrium-modified aluminide coating was prepared on the surface of nickel-based superalloy K444 by chemical vapor deposition (CVD). The microstructure, high temperature oxidation resistance, and thermal corrosion resistance of the modified aluminide coating deposited at 950 °C, 1000 °C, and 1050 °C were compared. The microstructure and morphology of the coatings were observed and analyzed by XRD, SEM, and EDS. The results showed that adding yttrium and changing the deposition temperature had no effect on the double-layer structure (outer layer and diffusion layer) of the coating. Compared with adding yttrium, the deposition temperature had a greater effect on the coating thickness. When the deposition temperature was 1050 °C and the deposition time was 2 h, the thickness of the yttrium-modified aluminide coating increased by 33% compared to that of a single aluminide coating. The high temperature oxidation resistance and thermal corrosion resistance of the three groups of yttrium-modified aluminide coatings are better than that of the single aluminide coating. The resistance to high temperature oxidation and hot corrosion of the yttrium-modified aluminide coating deposited at 1050 °C was better than that of yttrium-modified aluminide coating deposited at 1000 °C, and both were better than that of the modified coating deposited at 950 °C. The higher the deposition temperature, the higher the yttrium content of the coating, the faster the film-forming speed of α-Al₂O₃, and the better the high temperature oxidation resistance and thermal corrosion resistance of the coating. Full article

To accurately evaluate the skidding resistance of asphalt pavements, a texture imaging device was developed to realize the standardized acquisition of pavement images. Based on the gray-level co-occurrence matrix and multifractal theory of texture structure, the influence of segregation degree and gradation type on the texture properties of asphalt pavement was studied. Meanwhile, a comprehensive evaluation index of skidding resistance was proposed for asphalt pavement. Furthermore, the attenuation characteristics of the anti-skidding performance for asphalt mixture were explored, and the corresponding attenuation model of asphalt pavement was established. The results show that the segregation degree and gradation type significantly affected the texture parameters and anti-skidding performance of asphalt mixture. Specially, with an increase in the segregation degree of coarse aggregate, the parameters of energy, entropy, and multifractal spectrum width gradually increased, whereas the inertial moment gradually decreased. The variation range of the multifractal spectrum difference initially increased and subsequently decreased. For the texture parameters such as energy, entropy, inertial moment, and multifractal spectrum width Δα, the values of the asphalt mixture with larger nominal maximum particle were higher than those of the mixture with smaller nominal maximum particle, whereas the multifractal spectrum difference value showed the opposite law. In addition, the texture parameters of energy, entropy, and multifractal spectrum width exhibited good linear correlation with the texture depth (TD) of asphalt mixtures with various segregation levels and gradation types. The index based on the texture parameters of energy, entropy, and multifractal spectrum width effectively evaluated the skidding resistance of asphalt pavements, which showed the same trend as the TD with the increase of the abrasion number. The achievement provides an effective solution for the evaluation of skidding resistance and attenuation characteristics of asphalt mixtures. Full article

Soft-feel material (mainly polyurethane (PU), silicone rubber (SR), and polyacrylic acid (PAA), etc.) coatings can overcome the drawbacks of common plastic products such as acrylonitrile butadiene styrene copolymer (ABS), polycarbonate (PC), and polypropylene (PP), which have cold, hard, and bright surfaces, achieving warm, soft, and matte effects, thus greatly improving the quality and price level of the products. Although these coating materials can partially meet the main requirements of the soft feel effect, their comprehensive properties, such as mechanical performance, weather resistance, and foul resistance, still have shortcomings and need to be improved. Besides, there is a lack of in-depth exploration in the literature on the design philosophy and preparation strategies of soft-feel materials. Starting from the mechanism of producing this comfortable feeling and then systematically exploring their application in popular fields with high economic added value, such as mobile phone cases, electronic cigarette cases, cosmetic containers, etc., this article attempts to systematically and meticulously review the research and development progress in the related fields in recent decades and tries to provide an open outlook on their future development directions, e.g., the employment of surface engineering and hybrid materials. This review is expected to provide some rational thinking directions and convenient practical guidance for the rapid and healthy development of soft-feel materials in the research and application fields. Full article

In this study, a novel crawler-type continuous casting (CC) technology was designed to efficiently and cost-effectively produce bulk metallic glass (BMG) slabs. As a crucial process parameter, casting temperature has a significant impact on the operation of CC devices and the quality of slabs. CC experiments of the Zr_41.2Ti_13.8Cu_12.5Ni_10.0Be_22.5 (Vit1) BMG slab were carried out at the casting temperatures of 1073 K, 1123 K, and 1173 K, and the microstructure and properties of slab samples were analyzed and studied. The experimental results indicate that the BMG slabs can be prepared by CC at 1173 K and 1123 K. When the temperature is reduced to 1073 K, the Be₁₂Ti crystal phase precipitates inside the CC slab, which has a certain impact on the thermal stability and compressive performance of the slab. The control of casting temperature does not affect the glass-forming ability (GFA) of the slab in the CC process. Full article

The characteristics of gap plasmon formed by nanoparticle-on-mirror (NPOM) structures composed of metal nanoparticles (MNPs) and metal thin films have aroused interest for use in various optoelectronic devices. The resonance enhancement characteristics in the gap region of an NPOM structure composed of gold nanoparticles and gold thin films are simulated theoretically by the finite element method (FEM). The resonant spectrum obtained by the internal coupling effect of the gap can be flexibly controlled by the polarization of incident light and the thickness of the dielectric layer between the MNPs and the metal thin films. We study the resonance spectra of polarization-dependent gold ellipsoidal nanoparticles (GENPs) and gold thin films in the gap region of an NPOM structure. The GENPs and gold thin films are separated by a dielectric layer with a refractive index of 1.36. We observe that the intensity of the resonance electric field in the gap region is inversely proportional to the polarization angle. Similarly, the intensity of the local electric field resonance peak in the gap region is inversely proportional to the thickness of the dielectric layer. When the thickness of the dielectric layer is 0.3 nm and the polarization angle is 0°, the best resonant electric field intensity of 2200 V/m is obtained in the gap region of the NPOM structure (the power of incident light is 1 mW). Finally, the resonant peak wavelength of the electric field in the gap region of the NPOM structure is also controlled by the polarization angle of the incident light and the thickness of the dielectric layer. Full article

Robust engineering of two-dimensional (2D) materials via covalent grafting of organic molecules has been a great strategy for permanently tuningtheir physicochemical behaviors toward electrochemical energy applications. Herein, we demonstrated that a covalent functionalization approach of graphitic surfaces including graphene by a graftable porphyrin (g-Por) derivative, abbreviated as g-Por/HOPG or g-Por/G, is realizable. The efficiency of this approach is determined at both the molecular and global scales by using a state-of-the-art toolbox including cyclic voltammetry (CV), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, atomic force microscopy (AFM), and scanning tunneling microscopy (STM). Consequently, g-Por molecules were proven to covalently graft on graphitic surfaces via C-C bonds, resulting in the formation of a robust novel hybrid 2D material visualized by AFM and STM imaging. Interestingly, the resulting robust molecular material was elucidated as a novel bifunctional catalyst for both the oxygen evolution (OER) and the hydrogen evolution reactions (HER) in acidic medium with highly catalytic stability and examined at the molecular level. These findings contribute to an in-depth understanding at the molecular level ofthe contribution of the synergetic effects of molecular structures toward the water-splitting process. Full article

Cracks in engineered pipelines often appear in the form of multiple cracks or crack clusters with interactions between them. It is important to study the interaction between cracks if the pipeline crack cluster is to be evaluated in terms of equivalence and safety assessment. In this paper, based on FRANC3D crack analysis software, the interaction between circumferential parallel double cracks on the inner surface of pipelines was investigated, the factors affecting the interaction were examined, and the empirical equations for calculating the stress intensity factor (SIF) of double cracks was proposed. The results show that if there is no bias between the double cracks, the crack leading edge is shielded, but if there is offset between the double cracks, the crack leading edge is subjected to different interactions at different locations. The distal end of the cracks is generally strengthened, while the proximal end of the cracks is probably more shielded. The interaction effects between cracks are dependent on their relative positions rather than the pipe size or concerned crack size. According to the numerical simulation, boundaries for shielding or enhancing interactions were obtained, and the stress intensity factor calculation equations were fitted. Full article

This paper proposes a new type of gangue filling body (GFB) to address the issues of the low stability, strength, poor shrinkage performance, and inadequate seepage resistance of paste filling materials in overburdened mining conditions, as well as the challenge of fully utilizing solid waste gangue. The coal gangue (CG), U-expanding agent (UEA), and amount of water added were kept constant, and the mass ratio of the various components was adjusted to the design. The standard for filling was assessed using slump tests, uniaxial compression tests, shrinkage tests, and penetration tests. A further microscopic analysis of the pastes with an optimal filling performance was conducted using SEM. The support pressure and overburden migration patterns in the GFBs were evaluated using Flac3D. The results indicate that the GFB with ratio 4 performed best, highlighting the significant role of Portland cement (OPC). The GFB with ratio 3 demonstrated the second-best performance, suggesting that GFBs with a higher early strength should be chosen to fill hollow zones for an effective filling outcome. This study introduced a new type of paste filling material and confirmed the rock transport law of this material under overburdened conditions using Flac3D, offering significant insights for the engineering field. Full article

In this study, the influence of the frictional heat effect on the degree of wear is explored from the perspectives of initial contact positive pressure and frictional relative slip velocity. Experiments based on a multifunctional friction and wear machine show that the friction temperature increases with an increase in friction relative velocity and initial normal contact load, which exacerbates the frictional thermal expansion and normal load fluctuation, and with the generation of frictional heat, the normal force fluctuates periodically; the wear mass and temperature in the contact area iterate cyclically, which results in the wear mass increasing. 316L stainless steel, 5A06 aluminium alloy and pure titanium are used in the Archard wear model due to their applications in severe wear environments. Since 316L stainless steel, 5A06 aluminium alloy and pure titanium are mostly used in wear-intensive environments, the Archard wear model is optimised based on the frictional heat effect of these three materials, and the accuracy of the improved model in 316L stainless steel, 5A06 aluminium alloy and pure titanium is improved by 52.6%, 7.4% and 23.9%, respectively, when compared with the conventional model. This study lays a theoretical foundation for the wear prediction models of 316L stainless steel, 5A06 aluminium alloy and pure titanium. Full article

Traditional antifouling coatings are toxic to marine life, which makes developing new environmentally friendly marine antifouling coatings imperative. Antifouling coatings that are nonadhesive and antimicrobial may provide an effective approach to achieving this goal. In this study, an organic–inorganic composite coating consisting of fluorinated polyurethane (FPU) and carboxymethyl chitosan–zinc oxide (CMC–ZnO) was prepared to achieve antifouling. The coating took advantage of the complementary bioactive effects of the low surface energy of FPU and the antimicrobial properties of CMC–ZnO. The coating showed good antifouling performance, with a survival rate for Escherichia coli of 3.15% and that for Staphylococcus aureus of 3.97% and an anti-protein adsorption rate of more than 90%. This study provides a simple method for preparing antifouling coatings using nonpolluting raw materials with minimal adverse effects on marine environments. Full article

The lab-made ferrite-aluminium layered double oxide (Fe/Al LDO) nanoparticles were used as reinforcement in the production of copper matrix composite coatings via the electrodeposition route in this study. The Cu coatings electrodeposited galvanostatically without and with low concentrations of Fe/Al LDO nanoparticles were characterized by SEM (morphology), AFM (topography and roughness), XRD (phase composition and texture), Vickers microindentation (hardness), and the static sessile drop method (wettability). All Cu coatings were fine-grained and microcrystalline with a (220) preferred orientation, with a tendency to increase the grain size, the roughness, and this degree of the preferred orientation with increasing the coating thickness. The cross-section analysis of coatings electrodeposited with Fe/Al LDO nanoparticles showed their uniform distribution throughout the coating. Hardness analysis of Cu coatings performed by application of the Chicot-Lesage (C-L) composite hardness model showed that Fe/Al LDO nanoparticles added to the electrolyte caused a change of the composite system from “soft film on hard cathode” into “hard film on soft cathode” type, confirming the successful incorporation of the nanoparticles in the coatings. The increase in roughness had a crucial effect on the wettability of the coatings, causing a change from hydrophilic reinforcement-free coatings to hydrophobic coatings obtained with incorporated Fe/Al LDO nanoparticles. Full article

The high concentration of fluoride ions in industrial wastewater poses a threat to both human safety and the ecological environment. In this paper, three types of magnetic NiO nanomaterial (MNN) with nickel–iron ratios of 3:1, 2:1, and 1:2 were successfully prepared using the electrodeposition technique to eliminate fluoride ions (F⁻) from industrial wastewater. The surface morphology, phase composition, and chemical structure of the nanomaterials were analyzed using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The results demonstrate the MNN material’s exceptional adsorption capabilities for fluoride ions (F⁻) at a nickel–iron ratio of 3:1, with a maximum adsorption capacity of up to 58.3 mg/g. The adsorption process of fluoride on the MNN material was further examined using Langmuir and pseudo-second-order kinetic models, revealing predominantly monolayer adsorption and chemisorption characteristics. When the amount of FeSO₄•9H₂O added is minimal, only the distinctive peaks of NiO are visible in the product’s spectrum. However, as the Ni/Fe ratio decreases, characteristic peaks of Fe₃O₄ crystals begin to appear and gradually intensify, indicating an increase in Fe₃O₄ content within the MNN material. Additionally, the pH level significantly affects the adsorption of fluoride ions (F⁻) onto the MNN material, with the highest adsorption capacity observed at pH 7. Full article

Organic thin layers are highlighted as crucial components of flexible and printed electronic products due to their ability to provide mechanical flexibility in various applications, such as flexible displays and wearable electronics. The thickness and uniformity of these layers are crucial factors that influence surface planarization, mechanical stress relief, and the enhancement of optical performance. Therefore, accurate measurement of their thickness distribution is essential. In this study, the two-dimensional thickness distributions of spin-coated and inkjet-printed organic microlayers on glass substrates were measured using a light extinction image method. Using a 300 nm wavelength light source and a camera, images with an area of 4872 × 3640 μm² and an XY resolution of 3.5 μm were obtained through single measurements. The precision of the measured thickness could be enhanced to several nanometers through pixel binning and image overlaying. Using this light extinction measurement system, we measured and analyzed the thickness distribution of the center and edge of the spin-coated and inkjet-printed organic layers with thicknesses of several micrometers. Full article

In the present work, novel Al₂O₃ particles were used to reinforce heterogeneous CoCrFeMnNi high-entropy alloy (HEA) matrix composites with nano- (5.0 wt.%) and nano- + micro- (5.0 wt.% + 10.0 wt.%) specimens. Al₂O₃ particles were fabricated via gas atomization and spark plasma sintering. The microstructure evolution and properties, i.e., density, hardness, and room temperature compression, were systematically investigated. The results indicate that the concentration of the Cr element in the pure CoCrFeMnNi HEA and the HEA matrix composite can be effectively reduced by using a gas-atomized HEA powder as the matrix. The formation of an impurity phase can also be inhibited, while the distribution uniformity of matrix elements can be improved. The composites prepared via gas-atomized powders formed a network microstructure composed of continuous Al₂O₃-rich regions and isolated Al₂O₃-poor regions, exhibiting good plasticity and improved density. The relative densities of the pure HEA, nano- (5.0 wt.%), and nano- + micro- (5.0 wt.% + 10.0 wt.%) composites were 98.9%, 97%, and 94.1%, respectively. The results demonstrate a significant improvement in the relative densities compared to the values (97.2%, 95.7%, and 93.8%) of the composites prepared via mechanical alloying. In addition, compared to the compressive fracture strains of nano- (5.0 wt.%) and nano- + micro- (5.0 wt.% + 10.0 wt.%) composites based on the mechanically alloyed HEA powder, the values of the nano- (5.0 wt.%) and nano- + micro- (5.0 wt.% + 10.0 wt.%) specimens prepared via gas atomization and spark plasma sintering increased by 80% and 67%, respectively. Full article

The effect of bacterial cellulose nanocrystal–fish gelatin/cinnamon essential oil (BCNCs–FGelA/CEO) nanocoatings containing different concentrations of essential oil (1.2, 1.8, and 2.4 mL/L) on reducing the ripening and aging processes of ‘Red Gold’ nectarine fruit during cold storage (60 days, 4 °C) was studied. As a general trend, the application of the coating delayed the ripening process, and increasing the concentration of essential oil was effective in improving the coating efficacy. After 60 days, the lowest values of weight loss (6.93%), peroxidase and polyphenol oxidase activity (11.49 and 0.48 abs min⁻¹ g⁻¹, respectively), soluble solid content (14.56%), and pH (4.17) were detected for samples covered with the BCNCs–FGelA coatings containing the highest tested CEO concentration, whereas the maximum values of the same parameters (20.68%, 18.74 and 0.76 abs min⁻¹ g⁻¹, 17.93%, and 4.39, respectively) were found in the uncoated samples. In addition, increasing the concentration of the essential oil resulted in a better preservation of the firmness, ascorbic acid, and total acidity of the samples. Finally, the respiration rate and ethylene production of coated samples were lower than those detected in uncoated samples, though some differences arose depending on the amount of CEO loaded in the coatings. This study showed the capability of BCNCs–FGelA/CEO coatings to increase the cold storage period and preserve the quality of ‘Red Gold’ nectarine fruit, thereby reducing losses and increasing economic efficiency in the fruit industry. Full article

TiC bonded diamond composites were prepared from a mixture of Ti, graphite, and diamond powders as raw materials, with Si as sintering additives, through high-temperature and high-pressure (HTHP) technology. The reaction between Ti and graphite under 4.5–5 GPa pressure and 1.7–2.3 kW output power can produce TiC as the main phase. The diamond particles are surrounded by TiC, and the interface is firmly bonded. The coefficient of friction (COF) of TiC–diamond composites with POM and PP balls decreases with increasing load for a specific friction velocity. However, the COF of TiC–diamond composites with agate, Cu and Al balls increases with the rising load because of the enhanced adhesive wear effect. The COF of PP, Cu and Al balls slightly increases with the increase in friction velocity at a certain load. SEM results show that the surface of agate balls has rough, pear-shaped grooves and shallow scratches. The scratches on the surface of POM balls are wrinkled. The PP balls have pear-shaped groove scratches on their wear surfaces. The wear mechanism of TiC–diamond composites with Cu ball pairs is primarily adhesive wear. The abrasion of TiC–diamond composites with Cu ball pairs remains almost unchanged as the load increases. However, the depth and width of the pear-shaped grooves on the wear surface of TiC–diamond composites are significantly increased. This phenomenon may be attributed to the high rotational speed, which helps to remove the residual abrasive debris from the friction grooves. As a result, there is a decrease in both the depth and width of the pear-shaped grooves, leading to a smoother overall surface. The wear mechanism of TiC–diamond composites with Al ball pairs is abrasive wear, which increases with an increasing load. When the load is constant, as the speed increases, the wear morphology of TiC–diamond composites with Al ball pairs transitions from rough to smooth and then back to rough again. This phenomenon may be attributed to the wear mechanism at low speeds being groove wear and adhesive wear. As the speed increases, the wear particles are more easily removed from the wear track, leading to a reduction in abrasiveness. As the speed increases, the wear surface becomes roughened by a combination of grooves and dispersed wear debris. This can be attributed to the increased dynamic interaction between surfaces caused by higher speed, resulting in a combination of abrasive and adhesive wear. In addition, Cu and Al ball wear debris appeared as irregular particles that permeated and adhered to the surface of the TiC phase among the diamond particles. The results suggest that TiC–diamond composites are a very promising friction material. Full article

Descaling roll is a key component used to remove iron oxide on billet surface in hot rolling production lines, and its surface properties have a significant effect on the quality of hot rolling products. The descaling roll is in bad service condition and subjected to the dynamic impact caused by high-pressure water erosion and high temperature billet descaling process for a long time. Under the action of high temperature, strong wear, multi-cycle heat, force, flow and multi-field strong coupling, the surface is prone to wear and corrosion failure, which affects the continuous rolling production. Submerged arc welding provides an effective way to repair and strengthen the descaling roll surface. The content of WC hard phase has a significant effect on welding quality. At the same time, direct submerged arc welding of Ni based WC wire on the descaling roll surface is easy to cause cracks, and a gradient synergistic strengthening effect can be formed by setting the transition bottom layer in welding. At present, there is a lack of experiments related to the preparation of flux-cored wire with different contents and the overlaying for the bottom submerged arc welding. Relevant studies are urgently needed to further reveal the welding process mechanism to provide significant theoretical support for the preparation of wire materials and the improvement of welding quality. In this paper, 30% and 60% WC flux-cored wires were prepared by employing Ni-Cr-B-Si alloy powder as the base powder, and submerged arc welding tests were conducted on the descaling roll, preparing three welding layers, namely 70% NiCrBSi + 30% WC without the bottom layer, 70% NiCrBSi + 30% WC with the bottom layer, and 40% NiCrBSi + 60% WC with the bottom layer. The properties of the welding layer were evaluated by SEM, XRD, EDS, hardness, friction and wear, corrosion and impact experiments. The results show that the WC hard phase added in the filler metal has dissolved and formed a new phase with other elements in the melting pool. The surfacing layer mainly contains Fe-Ni, Cr-C, Fe₃Si, Ni₃C and other phases. The surfacing layer prepared by a different amount of WC flux-cored wire and the surfacing layer with or without the bottom layer have great differences in microstructure and properties. This study lays a significant theoretical foundation for optimizing the submerged arc welding process and preparing welding materials for the descaling roll and has significant practical significance and application value. Full article

Tartaric-sulfuric acid anodic (TSA) films were prepared on the surface of the 2024 Al alloy. These films were sealed with cerium salts at 25 °C and 65 °C, hot water, and dichromate. The morphology and corrosion resistance of the anodic films were investigated using a field emission scanning electron microscope/energy-dispersive spectrometer, an electrochemical workstation, an acidic spot test, and an immersion test. The results indicated that the surface of the TSA film sealed with cerium salt at 65 °C had a slightly lower cerium content compared to the TSA film sealed at 25 °C. It was found that increasing the sealing temperature of cerium salt could enhance the corrosion resistance of the TSA film. After immersion in a 3.5 wt.% NaCl solution for 336 h, no obvious corrosion pits were observed on the surface of the TSA film sealed at 65 °C, whereas many larger corrosion pits appeared on the surface of the TSA film sealed at 25 °C. The improved corrosion resistance of the TSA film sealed at 65 °C could be attributed to the synergistic effect of cerium oxide deposition and the hydration reaction. The corrosion resistance of the TSA film sealed at 65 °C was significantly better than that of the film sealed with hot water, but it was still lower than that of the TSA film sealed with dichromate. Full article

The edge area is especially essential for cutting tools, since this is the contact zone between the work piece and the tool. Hard coatings (PVD or CVD coatings) can protect the edge against wear and they are commonly used. The geometries of the cutting edges change during the coating process, with the edge radius increasing. Therefore, the film thickness is limited and the initial radius of the uncoated tool must be smaller than the target radius of the coated edge. A new coating process based on vacuum arc PVD was developed to overcome this limitation. The film growth at the edges can be properly controlled by means of selected coating materials and process conditions. Thus, it is possible to grow edges sharper than the initial edge geometry. Different substrates were coated with different coating systems. Parameters such as the bias voltage, coating pressure, and initial radius were varied within this work. It was found that the application of a bias voltage is crucial for the generation of sharp edges. It was also found that the edge sharpening caused by coatings works best on samples with an initial radius of around 15 µm. Full article

Polyurethane (PU) coatings are applied on technical textiles for their superior properties. Up to now, PU-coated textiles are not recycled at end of life. Landfilling is still the most occurring way of processing PU waste. Next to looking to sustainable routes for processing PU waste, there is the drive towards bio-based polymers. With this regard, a bio-based trigger degradable PU coating specifically designed for textiles was developed. The PU was characterized via FT-IR, TGA, and DSC. The performance of the coating was assessed by examining the mechanical properties and the resistance to hydrostatic pressure initially and after washing. The developed bio-based PU coatings had a high tensile strength, were waterproof, and had excellent wash fastness at 40 °C. The coating could be easily debonded from the textile by immersion in a tetra-n-butylammoniumfluoride solution. FT-IR and microscopic analysis indicated that the coating was completely removed and that the polyester fabric was not degraded. Full article

To improve the wear resistance of TC4 titanium alloy, two types of wear-resistant coatings were applied to the surface using laser melting: Ni60 + 50% WC and d22 powder priming. The phase composition and microstructure of the coatings were characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM), and energy spectroscopy (EDS). The mechanical properties of the coating were tested using an HV-1000 micro-Vickers hardness tester, an HRS-2M high-speed reciprocating friction and wear tester, and a WDW-100D electronic universal testing machine. The results show that Ni60 + 50% WC composite coating and d22 priming + (Ni60 + 50% WC) composite coating mainly consist of W₂C, TiC, Ni₁₇W₃, Ni₃Ti, and Ti_xW_1−x phases. Compared to the TC4 substrate, the microhardness of both coatings is significantly higher, approximately 2.8 times the microhardness of the substrate. In frictional wear experiments, the average friction factors of the two coatings and the TC4 substrate are 0.476, 0.55, and 0.865, respectively, and the wear of the two coatings is only 0.0559–0.0769 that of the TC4 substrate, with a significant increase in wear resistance, nearly 17 times higher than that of the substrate. The coating shows flaking, shallow abrasion marks, and granular debris, dominated by adhesive wear and fatigue wear, while the TC4 substrate shows more furrows on the surface, dominated by abrasive wear. The shear bond strengths of the Ni60 + 50% WC composite coating and the d22 powder primed + (Ni60 + 50% WC) composite coating were 188.19 MPa and 49.11 MPa, respectively. Conclusion: both coatings significantly improve the hardness and wear resistance of the TC4 titanium alloy substrate surface, with the Ni60 + 50% WC composite coating performing better in hardness, wear resistance, and bond strength. Full article

The descaling roller is a significant component in steel rolling production. Under harsh service conditions, the descaling roller is subjected to the dynamic impact caused by high-pressure water erosion and a high-temperature billet descaling process for a long time. Under the harsh conditions of high temperature, strong wear, multi-cycle heat, force, flow, and multi-field strong coupling, the roller surface is prone to wear and corrosion failure, which affects the production cost and efficiency. Through plasma surfacing technology, a high-performance coating can be applied on the conventional metal surface to effectively improve its surface properties. It is important to carry out experimental research on the surface plasma surfacing of the descaling roller to prolong product life, improve product quality, and save cost. At present, the research on the 42CrMo scaler matrix plasma surfacing of nickel-based alloys with different WC contents is still lacking. In this paper, 70%NiCrBSi+30%WC powder and 40%NiCrBSi+60%WC powder were used as surfacing materials; plasma surfacing experiments were carried out on the 42CrMo matrix; and SEM, XRD, microhardness, friction and wear, and corrosion tests were carried out on the surfacing layer to evaluate the feasibility of preparing an ultra-high-hardness WC-particle-reinforced nickel-based alloy plasma surfacing layer on the descaling roller surface and to explore the WC hard phase dissolution behavior and complex secondary phase formation mechanism. The results show that γ(Fe/Ni), Fe-Ni, FeSi, Fe₃C, and M₇C₃ are the main phases in the Ni/WC plasma surfacing layer. The diffusion and precipitation of elements occur in the molten pool, and complex secondary phases are formed in the surfacing layer. Compared with the 70%NiCrBSi+30%WC surfacing layer, the WC deposition phenomenon of the 40%NiCrBSi+60%WC surfacing layer has been significantly improved and has better hardness, wear resistance, and corrosion resistance. Based on the welding test, the correlation law between powder formulation, welding structure, and surfacing layer properties was revealed in this study, which lays a theoretical foundation for the preparation of high-performance coating on the descaling roller surface and has significant engineering application value and practical significance. Full article

Intelligent materials for monitoring the condition of the packaged food or its surroundings are highly desired to ensure food safety. In this paper, UV-curable silicone-modified materials for monitoring the freshness of high-protein food such as shrimp and pork were prepared from polyurethane acrylates with covalent-grafted neutral red groups and thiol silicone resin. The UV-curable materials exhibited visible pH-sensitive performance and long-term color stability because their color did not change when they were immersed in aqueous solutions with different pH values for 20 min, and the color remained even when they were immersed for over 5 h. The distinctive color variation in the UV coatings makes them suitable as potential pH-sensitive sensors. These pH-sensitive intelligent materials can be applied to monitor the freshness of high-protein food such as shrimp and pork. Additionally, the thermal stability and adhesive properties of the UV-curable materials were also studied. A conclusion can be drawn that the covalent bonding of neutral red groups onto a silicone-modified polymer matrix is an ideal strategy for developing pH-sensitive intelligent materials with good pH stability for monitoring the freshness of high-protein food. Full article

The wear resistance of quenched-and-partitioned steel (Q&P) compared to martensite steel (Q&T) remains unclear. In this research, the wear resistance of Q&P steel and Q&T steel was researched by the means of the abrasive wear (AW) and impact abrasive wear (IAW) tests. The results show that abrasive ploughing was the main reason causing the material loss of Q&P and Q&T steel, while Q&T steel was subjected to severe fatigue spalling in the impact abrasive wear tests. Under the abrasive wear test, Q&T steel has better wear resistance due to its higher initial hardness. Under the impact abrasive wear test, Q&P steel has better wear resistance. This is because the formation of the deformed layer, which consists of finer grains and newly formed martensite in the worn subsurface, increased the hardness of the Q&P steel, causing the hardness of the worn subsurface in Q&P steel to be higher than that of Q&T steel. Furthermore, Q&P steel has better resistance to cracks that nucleate and propagate compared to Q&T steel. As a result, less material loss was caused by fatigue spalling in Q&P steel under the impact abrasive wear tests. Full article

Characterizing defects in 2D materials, such as cracks in chemical vapor deposited (CVD)-grown hexagonal boron nitride (hBN), is essential for evaluating material quality and reliability. Traditional characterization methods are often time-consuming and subjective and can be hindered by the limited optical contrast of hBN. To address this, we utilized a YOLOv8n deep learning model for automated crack detection in transferred CVD-grown hBN films, using MATLAB’s Image Labeler and Supervisely for meticulous annotation and training. The model demonstrates promising crack-detection capabilities, accurately identifying cracks of varying sizes and complexities, with loss curve analysis revealing progressive learning. However, a trade-off between precision and recall highlights the need for further refinement, particularly in distinguishing fine cracks from multilayer hBN regions. This study demonstrates the potential of ML-based approaches to streamline 2D material characterization and accelerate their integration into advanced devices. Full article

Fresh meat and fish are widely consumed foods with short and very short shelf lives, respectively. Efficient supply chains and the judicious use of food packaging are the most effective means of extending shelf life and thus reducing food waste and improving food safety. Food packaging that allows for the use of a modified atmosphere (MAP) is effective in extending the period where the food is both palatable and safe. However, monitoring the state of aging and the onset of spoilage of the product poses challenges. Microbial counts, pH measurements, and sensory evaluations are all informative but destructive and are therefore only useful for monitoring quality via sampling. More attractive would be a technology that can follow the progress of ageing in an individual product while leaving the food packaging intact. Here, we present a pH indicator to be placed inside each package that may be read by the naked eye. It is a colorimetric indicator with a matrix made of pure amylose (AM; 99% linear α-glucans) and cellulose nanofibers (CNFs). Suitable mechanical properties of films cast of the two polysaccharides were achieved via the optimization of the blending ratio. The films were loaded with either of two pH indicators: anthocyanin extracts from red cabbage (RCA) and the synthetic dye neutral red (NR). Mechanical, thermal, permeability, microstructural, and physical properties were tested for all composite films. Films with 35% CNF (35AC-RCA) and (35AC-NR) were selected for further study. Minced meat was packaged under MAP conditions (70% O₂ + 30% CO₂), while minced fish was packaged under MAP (70% N₂ + 30% CO₂) and stored at 5 °C for 20 days. Microbial growth, pH, and sensory scores of the minced meat systems differentiated between fresh (0–6 days) and medium-fresh (7–10 days), and minced fish between fresh (0–10 days) and medium-fresh (11–20 days). The total color difference showed that the RCA indicator was able to differentiate between fresh (red) and medium-fresh (pink-red) minced meat, while for minced fish, this indicator discriminated between three stages: fresh (red), medium-fresh (pink-red), and spoiled (pink-blue). The NR indicator failed to discriminate the freshness of either meat or fish under the effect of MAP. Pearson correlation statistical models showed a correlation between color change of the indicator, pH, content of gases, and gas content. In summary, RCA immobilized in an AM + 35% CNF nanocomposite film can monitor the freshness of packaged minced meat/fish under the effect of MAP via color change that may be evaluated with the naked eye. Full article

The TiN thin film is considered a promising electrode layer for 3D capacitors. In this study, TiN thin films were prepared on Si substrates using atomic layer deposition (ALD) at various temperatures from 375 °C to 475 °C. The crystallization behavior, microstructure, and conductance properties of those TiN thin films were investigated. The resistivity of TiN thin films deposited on Si wafers can reach as low as 128 μΩ·cm. TiN thin films showed lower resistivity and worse uniformity with the deposition temperature increasing. In addition, the aging of TiN thin films may weaken the device performance. Optimized deposition parameters were found and full-coverage deposition of thin films on the wall of deep holes with an aspect ratio of approximately 14 has been successfully achieved. The results would be a good reference for the development of 3D capacitors and other microelectronics components. Full article