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Polymers 2014, 6(5), 1618-1630; doi:10.3390/polym6051618

Article
Azetidinium Functionalized Polytetrahydrofurans: Antimicrobial Properties in Solution and Application to Prepare Non Leaching Antimicrobial Surfaces
Subrata Chattopadhyay, Elisabeth Heine, Helmut Keul * and Martin Moeller *
DWI—Leibniz-Institute for Interactive Materials, and Institute of Technical and Macromolecular Chemistry, RWTH Aachen University, Forckenbeckstrasse 50, D-52056 Aachen, Germany
*
Authors to whom correspondence should be addressed; Tel.: +49-241-802-6438 (H.K.); Fax: +49-241-802-3301 (H.K. and M.M.).
Received: 17 February 2014; in revised form: 24 April 2014 / Accepted: 12 May 2014 / Published: 23 May 2014

Abstract

: In this work, we report the antimicrobial efficacy of azetidinium functionalized polytetrahydrofurans in solution and their application in the preparation of non leaching, antimicrobial surfaces. The excellent antimicrobial efficacy of these water soluble polymers both in solution and on surfaces (>99.99%–100% bacterial growth inhibition) makes them excellent candidates for solving the hygiene related problems in the medical and hospital environment.
Keywords:
antimicrobial polymers; azetidinium functionalized polymers; antimicrobial textiles

1. Introduction

Microbial infections are one of the most challenging problems in today’s life in many areas like hospitals (nosocomial infection), food packaging, textile products, biomedical devices, etc. [1,2,3,4]. To solve the problem, preparation of new antimicrobial agents, studying their properties and application to prepare antimicrobial surfaces is an interesting domain in current research [5]. There are three main strategies developed for designing antimicrobial surfaces [6]: (i) adhesion resistance; (ii) biocide leaching; and (iii) contact killing. The first approach is focused on preparation of surfaces, that resist the adhesion of microbes via different physical repulsion techniques, such as preparation of negatively charged surfaces (here negatively charged surfaces repulse the negatively charged bacterial cell wall) or super hydrophobic surfaces (here aqueous suspensions of bacteria have restricted contact with the surface due to very high contact angle (>150°)). The second approach is based on the release and diffusion of cytotoxic compounds from the material surface. These cytotoxic compounds cause the death of bacteria in the nearby surroundings. The third approach is contact killing; where antimicrobial polymers are generally amphiphilic polycations, which interact with the cell wall components via different mechanisms, like, e.g., cation exchange and membrane disruption and induce cell lysis, etc.

Cationic amphiphilic polymers were found to be most interesting as antimicrobials, due to their ability to resist bacterial growth in solution and as well as at the surface. In the last decade many reports were published on antimicrobial polymers containing cationic groups like quaternary ammonium, pyridinium, etc. [7,8,9,10]. For example, Tiller et al., prepared antimicrobial glass surface by attaching poly(4-vinyl-N-alkylpyridinium bromide) to glass slides via covalent linkage [11]. Fuchs and Tiller reported the preparation of contact active antimicrobial coatings from an aqueous suspension of polystyrene-co-poly(N-vinyl-N-methylpyridinium iodide) [12]. Pasquier et al., reported the one step preparation of multifunctional poly(ethylene imine)s bearing quaternary ammonium groups, alkyl chains and allyl groups and showed their antimicrobial efficacy in solution as well as at the surface [13].

In spite of the large developments on the preparation and structure-property relationship of antimicrobial polymers, very few of them are practically suitable for preparing polymer coated antimicrobial surfaces required to solve hygiene related problems [14]. For example, to solve the hospital related infections, one challenging way is to prepare antimicrobial textiles (antimicrobial polymer coated textiles). The main challenges in the related area are: (i) easy synthetic procedure of the antimicrobial polymers—reactions in water (without any organic solvent) are strongly recommended; (ii) simple and practically applicable procedure of textile coating; (iii) 99.99% (log 4 reduction) of bacterial growth inhibition caused by the antimicrobial textiles; (iv) excellent durability (wash fastness).

For the preparation of the polymer coated antimicrobial surfaces, it is advantageous, if the functional groups present in the polymer can be covalently linked with the active groups on the surface—resulting in a high adhesion of the polymer to the surface. To prepare polymer coated antimicrobial surfaces in the current work, we focused on the application of azetidinium functionalized polymers. The advantages of azetidinium groups in this application are: (a) inhibition of bacterial growth via interaction with cell components due to the cationic nature of this group [15,16] and (b) improving the adhesion via both (i) ionic interaction and (ii) covalent linkage. The four membered rings attached to the polymers react with the functional groups on the surface forming covalent bonds [17].

Here, we report the antimicrobial efficacy of different azetidinium functionalized polytetrahydrofurans and their application to prepare antimicrobial surfaces (Figure 1). Since the preparation of antimicrobial textiles is regarded as a promising means to minimize hospital-acquired infections due to a reduction of bacterial spread [18,19], for our current study we chose textile fabrics as model surfaces: cotton as cellulose based surface and polyester-poly(ethylene terephthalate) (PET).The advantage of the approach reported here is that: (i) antimicrobial polymers used in the current work were prepared using simple one pot reactions in water without using any catalyst, starting from cheap and commercially available starting materials; (ii) the textiles were coated with the polymers following a padding procedure used in industry; (iii) the presence of 0.5 %owf–1 %owf (on weight-of-fabric (owf)) polymers on the textile surface makes the whole textile very efficient (99.99% bacterial growth inhibition before and after repeated washings).

Figure 1. Scheme showing the concept for the preparation of antimicrobial textiles.
Figure 1. Scheme showing the concept for the preparation of antimicrobial textiles.
Polymers 06 01618 g001 1024

* the amount of polymer in the solution was calculated on weight-of-fabric (owf) concerning the liquor uptake after padding; + curing was done at 50 °C or at 100/150 °C.

2. Experimental Section:

Materials: Epichlorohydrin (99%, Merck, White House Station, NJ, USA), piperazine (99+%, Sigma-Aldrich, St. Louis, MO, USA), aminotelechelic polytetrahydrofuran (PTHF) (XTJ-548, Huntsman, Salt Lake City, UT, USA) were used without further purification. XTJ-548 is a mixture of NH2–PTHF–NH2 and NH2–PTHF–NH–PTHF–NH2 in a ratio of 1:4 and a number average molecular weight of 1700 g/mol. Distilled water was used as solvents. For antimicrobial activity, the tests were performed against the Gram-negative bacterium Escherichia coli (E. coli, ATCC 23716, American Type Culture Collection, Manassas, VA, USA) and the Gram-positive bacterium Staphylococcus aureus (S. aureus, ATCC 6538).

Nomenclature: For PTHFAzpz3 (3) and PTHFAzpz5 (4): PTHF—stands for polytetrahydrofuran; AzPz represents the azetidinium groups, attached with a piperazine coupler and the numbers represent the no of groups in the polymer backbone.

Measurements: 1H NMR and 13C NMR spectra were recorded on a Bruker DPX-400 FT-NMR spectrometer (Bruker Biosciences Corporation, Billerica, MA, USA) at 400 and 100 MHz, respectively. Deuterated dimethyl sulfoxide (DMSO-d6) and deuterated chloroform (CDCl3) were used as solvents. Tetramethylsilane (TMS) was used as an internal standard. Raman spectra were recorded on a Bruker RFS100/s Raman spectrometer (Bruker Biosciences Corporation), fitted with a Nd: YAG (neodymium-doped yttrium aluminum garnet) laser (1064 nm). The spectral resolution was 4 cm−1. For one spectrum 1000 scans were collected at a laser power of 200 mW. Size exclusion chromatography analysis (SEC) were carried out using water (with addition of 0.1 M NaCl, 0.1% Trifluoroacetic acid, 0.01% NaN3) as eluting solvents. For water as eluting solvent high pressure liquid chromatography pump (Agilent 1100, Santa Clara, CA, USA) and refractive index detector (Optilab DSP, Wyatt Technology Corporation, Santa Barbara, CA, USA) were used at 30 °C with a flow rate of 1 mL/min. Three columns with Poly(styrene sulfonate) (PSS) Novema gel were applied. The length of each column was 300 mm, the diameter was 8 mm, the diameter of the gel particles were 10 µm and the nominal pore widths were 30, 300 and 3000 Å. Calibration was achieved using Pullulan standards. Padding machine was from Ernst Benz AG, Zuerich/CH (Zürich, Switzerland) used at a contact pressure of 1.5 bar. Colorimetry of the dyed fabrics was performed using the Datacolor system (Spectraflash SF600 plus CT UV, Datacolor, Marl/D). Proliferation of bacteria was monitored using the multi well plate readers/incubators Genios Pro and Infinite 200 Pro (Tecan, Maennedorf, Switzerland).

Synthesis of polymers: Synthesis of polymers was given as supplementary information.

Preparation of polymer formulations: The polymer (1 g) was dissolved in ultrapure water (100 mL), containing 0.01% 3-(polyoxyethylene) propylheptamethyltrisiloxane (DOW). The pH value was adjusted to pH 5.5, 8.5 and 12 as required. Formulations were also tested to understand the antimicrobial efficacy.

Method for the preparation of polymer coated textiles: First, the polymer solutions were shaken for 10 min at 30 °C. Textile fabric samples (100% cotton and 100% polyester (poly(ethylene terephthalate) (PET)), standard fabrics from TesTex, Bad Muenstereifel/D free from chemical residues, dyes and optical brighteners) with a size of 40 cm × 5 cm were prepared and weighed.

Padding was performed in a glass beaker equipped with glass rods that function as deflection rollers. 0.01% 3-(polyoxyethylene) propylheptamethyltrisiloxane (DOW Chemicals) in distilled water at pH 5.5 (using diluted acetic acid) (for some experiments pH = 8.5 and 12) was used as wetting agent. The liquor ratio was adjusted to 1:10. Padding was performed at 25 °C, fabric samples were passed through the pad bath once (bath and padding machine), and then dried and cured (thermal oven at 100 °C, temperature was enhanced to 150 °C over 15 min, at 150 °C additional curing for 2 min; alternatively drying was performed at 50 °C). For the pad method, pick-up (liquor uptake) of the fabric by using this method was calculated initially.

Textiles were finished using PTHFAZPz3, PTHFAZPz5 in 0.35 %owf and 0.5%owf, at 25 °C and a liquor ratio of 1:10 and drying was performed at 100/150 °C. After that samples were prone to 15 s rinsing and drying at 50 °C. The finished textiles were prone to staining tests, to analyze the homogeneity of the finishing (Lanasol® Blue 3R staining test), to washing tests, and to the test on antimicrobial efficacy.

Washing test: Washing test was performed in a Labomat (Mathis) using the nonionic surfactant Uniperol O Micropearl (0.1%) (BASF, Ludwigshafen, Germany) at 40 °C and 60 °C for 30 min at a liquor ratio of 1:100 (modified according to DIN EN ISO 105/C06 [20]).

Washed fabrics were also prone to the analysis as mentioned above.

Staining tests: Dyestuff: Lanasol® Blue 3 R (Huntsman), Uniperol O Micropearl (BASF).

The homogeneity of the uptake of cationic polymers on surfaces can be visualized by staining. The staining test is based on a test used for the visualization of the Hercosett resin (which also contains cationic azetidinium groups in the backbone) on wool. For this, the reactive α-bromoacrylamide dyestuff Lanasol Blue 3R (C.I. Reactive Blue 50, CAS-No.: 12225-61-5; Ciba Specialty Chemicals, now: Huntsman Textile Effects, Basel/Switzerland) was applied. Treated textile fabrics (1 g fabric and 100 mL staining solution) were incubated in an aqueous solution (1 g/L Lanasol Blue 3R, 1 mL/L Uniperol O, 5 mL/L acetic acid, pH = 3.5) for 5 min at RT and under gentle shaking, then thoroughly rinsed with cold water and dried at ambient conditions. Reference samples that were blind treated without polymer were also prone to the staining test.

Antibacterial studies: The antibacterial activity of the amphiphilic polymers in solution was determined by measuring the minimum inhibitory concentration (MIC) using different test bacteria. The testing organisms used were E. coli as a Gram negative and S. aureus as Gram positive bacteria. Suspensions of strains with known colony forming units (CFU; E. coli, 2 × 106 CFU/mL; S. aureus, 2 × 106 CFU/mL) were incubated at 37 °C in nutrient solutions with different concentrations of the test samples together with a wetting agent (0.001% 3-(Polyoxyethylene)propylheptamethyltrisiloxane (DOW)). The growth of the bacteria was followed during the incubation over 20 h by measuring the optical density at 612 nm every 30 min and 1000 s shaking at 100 rpm per cycle of 30 min by using a microplate reader/incubator. The minimal inhibitory concentration (MIC) corresponds to the concentration of the test substance at which a log 4 reduction of the growth of the inoculated bacteria was observed by comparison with control samples without test substance.

The efficacy of textile surfaces finished with the antimicrobial polymers was assessed in a two-step testing procedure (EXPOSE test, DWI). In the EXPOSE test the antimicrobial effect was tested under growth (bacteria suspension in nutrient solution) conditions. All tests were carried out at least three times (in order to reduce statistical artifacts). Samples sized 2 cm × 2 cm taken from textile substrates finished with functionalized polymers were placed into Petri dishes (Ø = 3 cm) and 50 μL bacteria suspension of E. coli (2 × 106 colony forming units per mL (CFU/mL)) containing 0.01 wt% DOW were inoculated onto each surface (sample a). As reference blind finished textile substrate was exposed to 50 μL bacteria suspension of E. coli (2 × 106 CFU/mL) by pipetting 20–22 drops of the inoculum to separate sites of the sample (sample b). As sterility control, a finished textile substrate was exposed to 50 μL of nutrient solution by pipetting 20–22 drops of the inoculum to separate sites of the sample (sample c). The exposure was performed in a climate chamber at 25 °C and 98% rH (relative humidity) for 2.5 h or 23 h. Thereafter, 2 mL of nutrient solution was pipetted (dilution 1:40) in every Petri dish (a–c) and the samples were shaken at room temperature or 30 min with 150 revolutions per minute (rpm). Then, from each Petri dish 200 μL solution were transferred to a well plate and the proliferation potency was monitored for 20 h at 37 °C in the multi well plate incubator/reader under the conditions given above.

Leaching test: 180 μL of the shake solution of sample c (sterility control) were transferred to a well plate and inoculated with 20 μL bacteria suspension of E. coli (2 × 107 CFU/mL). This leaching test served as a proof that during the growth test no inhibition is caused due to an amount of polymer transferred from the coated surface to the well plate of the growth test, i.e., as a proof that the growth test is valid and the growth inhibition is only due to the influence of the polymer on the bacteria during the exposure on the surface.

Antimicrobial assessment according to modified ASTM 2149 method [21]: Four glass beakers were filled with 5 mL of 3 mM KH2PO4 solution pH 7.1 and three of them were inoculated with E. coli (1 × 105 CFU/mL), the fourth was kept for sterility and leaching test without inoculation. Per finished textile fabric sample four pieces each with a size of 3 cm × 3 cm were taken and sterilized at 120 °C for 30 min under dry conditions. Thereafter, samples were placed into the beakers and shortly shaken by hand. Directly after that, a 20 µL liquor sample was taken from the beakers (0 h exposure) and transferred to a well with 180 mL nutrient solution in a 96 well plate. The beakers were transferred to a thermal shaker and incubated at 25 °C and 300 rpm. Liquor samples were also taken after 1 h, 2h and 20 h and transferred to a well plate for monitoring proliferation potency of the bacteria exposed to the textile samples (growth test overnight at 37 °C and 1000 s shaking per cycle of 30 min).

To monitor the leaching from the finished textiles into the exposure liquor 2 samples of 180 µL were pipetted from the exposed but non-inoculated beaker into a well plate. Samples were inoculated with E. coli and proliferation curves were monitored.

Measurement of hemolytic activity: Human erythrocytes (red blood cells (RBC), 0, Rh positive; citrate blood) were obtained by centrifugation (3000 rpm, 10 min) to remove plasma, washed 3 times in phosphate buffered saline (PBS) (0.01 M PBS, NaCl 0.138 M, KCl 0.0027 M, pH 7.4 at 25 °C) and diluted in PBS to obtain a stock solution 2.6 × 108/mL RBC. 250 µL of the stock solution was pipetted into solutions of defined polymer concentration in PBS up to 500 µL; the final amount of RBC being 1.3 × 108 RBC/mL. The RBC were exposed for 60 min at 37 °C, thereafter centrifuged (4000 rpm, 10 min) and the absorption of the supernatant was determined at 414 nm in a 96 well plate. As reference solutions (i) PBS for determining spontaneous hemolysis and (ii) 0.5% Triton X-100 for 100% hemolysis (positive control) were used. Hemolysis was plotted as a function of polymer concentration and the hemolytic activity was defined as the polymer concentration that causes 50% hemolysis of human RBC relative to the positive control (EC50).

Durability test: The polymer coated textiles were washed for 10 times at 60 °C repeatedly as described earlier above and then the antimicrobial efficacy of the washed textiles against E. coli was studied.

3. Results and Discussion

In the current report we discuss the antimicrobial efficacy of azetidinium functionalized polytetrahydrofurans and their applications to prepare antimicrobial surfaces. In literature, azetidinium functionalized polymers (example: Hercosett) are known for surface coating in various applications like: preparing wet-strength paper [22], shrink resist wool [23], thermo-responsive films for optically responsive coatings [24], etc. Though these polymers are potentially important for many applications, in recent years very few articles were reported on azetidinium functionalized polymers (most studies were reported on Hercosett). The main problem is the difficulty to synthesize and stabilize the four membered aza-heterocyclic rings in the polymer [25]. To solve this problem we reported easy one pot synthetic approaches to prepare well-defined azetidinium functionalized polymers [26,27]. In the current work, the polymers were prepared via post polymer modification as reported in literature (Scheme 1). PTHFAZPz3 3 and PTHFAZPz5 4 were prepared by reaction of the aminotelechelic tetrahydrofuran (XTJ-548) (1) with a bifunctional coupler (2), using one equivalent of the coupler per nitrogen atom or one equivalent of the coupler per N–H bond [28]. For the preparation of the polymers in our current work, we used XTJ-548 as precursor polymer, as it is well-known to be used as coating material for different applications in industries [29,30,31].

Scheme 1. Preparation of azetidinium functionalized polytetrahydrofurans.
Scheme 1. Preparation of azetidinium functionalized polytetrahydrofurans.
Polymers 06 01618 g005 1024

Antimicrobial studies: The antimicrobial efficacy of the azetidinium functionalized polytetrahydofurans 3 and 4 was studied first in solution. Minimum inhibitory concentration (MIC) of these polymers was determined to understand their antimicrobial efficacy in solution. These polymers are expected to have antimicrobial properties mainly due to the presence of cationic azetidinium groups in the polymer backbone and different hydrophobic/hydrophilic ratio. It was found that the MIC (minimum concentration of the polymers for 99.99% bacterial growth inhibition) values of both the polymers were same: the MIC values were 500 µg/mL and 100 µg/mL against gram positive (S. aureus) and gram-negative (E. coli) bacteria respectively (Figure 2).

Figure 2. Minimum inhibitory concentration (MIC) values of the azetidinium functionalized polytetrahydrofuran (PTHF) in solution.
Figure 2. Minimum inhibitory concentration (MIC) values of the azetidinium functionalized polytetrahydrofuran (PTHF) in solution.
Polymers 06 01618 g002 1024

As the polymers showed a good antimicrobial efficacy in solution, they were used to coat surfaces (cotton—a cellulose based textile and PET: Poly(ethylene terephthalate)). Textile fabrics were finished with these polymers in defined concentration—0.35 %owf, 0.5 %owf and 1.0 %owf. The presence of the cationic polymer on the surface was confirmed by staining the polymer coated surface using a staining test (Figure 3) and measuring the color values (Table S1). The staining of the polymers on the fabrics was performed by Lanasol® Blue 3R staining test which is specific for polymers which contain cationic groups. If cationic polymers are present on the fabrics, a blue staining results due to electrostatic interactions of the sulfonic acid residues in the dye molecule and cationic groups in the polymer. Furthermore, the staining test provides information on the homogeneity of the polymer distribution on the fabric surface. After washing the coated fabric samples in a liquor containing nonionic surfactants at 60 °C the Lanosol Blue staining test still resulted in blue stained fabrics, meaning that the polymer coating is durable (Figure S1).

Figure 3. Stained (using Lanasol® Blue 3G dye) polymer coated cotton surfaces proving the presence of cationic azetidinium groups. (0.5 %owf) (Reference samples which were blind treated without polymer did not show any blue staining).
Figure 3. Stained (using Lanasol® Blue 3G dye) polymer coated cotton surfaces proving the presence of cationic azetidinium groups. (0.5 %owf) (Reference samples which were blind treated without polymer did not show any blue staining).
Polymers 06 01618 g003 1024

The polymers attach on a surface by the combination of physical interaction of the polymers with the surface (hydrophobic interaction, ionic interaction and hydrogen bonding) and chemical interaction—chemical bonds formed via the reaction of functional groups at the surface (–OH, –COO) with the azetidinium groups of the polymer backbone (Figure 4). One can expect that these types of interaction should vary when the surface was coated at different conditions, e.g., using different pH of the polymer solution for coating, different drying temperatures, which can influence the antimicrobial efficacy of polymer coated textile.

To prove the concept, the pH of the polymer solution was adjusted to three different values (pH = 5.5, pH = 8.5 and pH = 12) before coating of the surface and after coating the surface was cured at 50 °C and 150 °C respectively and then rinsed to remove the unbound polymer. Both cotton and (poly(ethylene terephthalate) (PET) fabrics were used for coating and the antimicrobial efficacies of the polymer coated textiles were studied. To determine if part of the polymer was transferred from the coating into the exposure solution the growth inhibition of the exposure solution was also monitored (inhibition by leaching). Results are given in Table 1 and Table 2.

Figure 4. Interaction of the polymer coating with functional groups at the surface of the substrate.
Figure 4. Interaction of the polymer coating with functional groups at the surface of the substrate.
Polymers 06 01618 g004 1024
Table 1. Antimicrobial efficacies of polymer coated cotton (0.5 %owf) at different drying temperatures (50 °C and 150 °C) against E. coli (colony forming units (CFU): 2.6 × 106).
Table 1. Antimicrobial efficacies of polymer coated cotton (0.5 %owf) at different drying temperatures (50 °C and 150 °C) against E. coli (colony forming units (CFU): 2.6 × 106).
pH of The Polymer Solution Used for PaddingInhibition (%)Inhibition by Leaching (%)
When dried at 50 °Cwhen dried at 150 °CWhen dried at 50 °Cwhen dried at 150 °C
5.599.99999.9900
8.599.99999–100100~80~50
1299.99999–1000
Table 2. Antimicrobial efficacies of polymer coated poly(ethylene terephthalate) (PET) (0.5 %owf and 1 %owf, pH = 8.9) at different drying temperatures (50 °C and 150 °C) against E. coli (colony forming units (CFU): 2.6 × 106) (pH of the polymer solution for coating was pH 8.9).
Table 2. Antimicrobial efficacies of polymer coated poly(ethylene terephthalate) (PET) (0.5 %owf and 1 %owf, pH = 8.9) at different drying temperatures (50 °C and 150 °C) against E. coli (colony forming units (CFU): 2.6 × 106) (pH of the polymer solution for coating was pH 8.9).
Amount of Polymer on PET Surface (%owf)Inhibition (%)Inhibition by Leaching (%)
When dried at 50 °Cwhen dried at 150 °CWhen dried at 50 °Cwhen dried at 150 °C
0.5>9999.999900
1.099.9999910000

It was found that after 22 h exposure, cotton fabrics coated with polymer solutions at pH 5.5 show a 99.999% (log 5) reduction of the bacterial count (E. coli) compared to an untreated reference surface. When the coating was performed with polymer solutions at pH = 8.5 and 12, even higher reduction rates of the bacterial count (99.99999%–100%) were observed. The higher antimicrobial efficacy at higher pH indicates higher adhesion of the polymer on the surface since at higher pH as the covalent interaction should increase due to enhanced nucleophilicity of the reactive groups at the surface. Some small leaching was observed when coated at pH = 8.5, however increasing the drying temperature the leaching was minimized. However for PET the drying temperature after coating plays a significant role. Fabrics dried at higher temperature show higher antimicrobial efficacy. This is due to the higher degree of covalent bonding of the polymer on the PET surface at higher temperature, leading to crosslinking and grafting of the polymer on the surface and improving the adhesion of the polymer on the surface. The higher adhesion leads to better antimicrobial efficacy. For PET the polymer was only coated with the solution at pH 8.9, the maximum recommended pH for PET finishing. Coating of PET at pH 5.5 did not show high antimicrobial efficacy (50%–90%).

After having proved that all the polymer coated textiles showed excellent efficacies (>99.99%–100%), when applied under slightly alkaline conditions, both cotton and polyester fabric PET were coated at pH = 8.5, and the antimicrobial efficacy of the surfaces against S. aureus was also studied (Tables S2 and S3). The results indicate high efficacies for both types of polymer coated textiles against both gram positive and gram negative bacteria.

Finally, to understand a time dependent growth inhibition of E. coli when exposed to cotton fabrics finished with polymers, experiments were performed using fabrics coated with PTHFAZPz5 following modified standard ASTM 2149 [21] (Table 3). In the ASTM test the exposure of E. coli on the cotton samples is performed under non-growth conditions in buffer for defined times. Thus, a very good impression is given how fast the antimicrobial finishing on cotton with PTHFAZPz5, works. Under the testing conditions applied cotton finished with 0.5 %owf PTHFAZPz5 dried at 150 °C gives better antimicrobial effect after 20 h exposure compared with samples dried at 50 °C. After 1, 2 and 20 h under dynamic shaking the bacterial count is reduced by a factor of 10, 100 and 104 to 105 respectively. Cotton finished with 0.25 %owf PTHFAZPz5 does not lead to 99.99% growth inhibition of E. coli even after 20 h exposure on the fabrics, the amount applied to the fabrics being too low.

Table 3. Bacterial growth inhibition by cotton fabrics finished with PTHFAZPz5 at pH 5.5 according to the ASTM 2149 standard testing method [21]; Growth Inhibition is given in % after exposure in 3 mM KH2PO4 (Non-Growth) of E. coli, (4.6 × 105 CFU/mL).
Table 3. Bacterial growth inhibition by cotton fabrics finished with PTHFAZPz5 at pH 5.5 according to the ASTM 2149 standard testing method [21]; Growth Inhibition is given in % after exposure in 3 mM KH2PO4 (Non-Growth) of E. coli, (4.6 × 105 CFU/mL).
Exposure TimeUntreated0.5 %owf PTHFAZPz5 Dried at 150 °C0.5 %owf PTHFAZPz5 Dried at 50 °C0.25 %owf PTHFAZPz5 Dried at 150 °C
1 h50%–90%80%–99%0%
2 h99%99%–99.9%<50%
20 h99.99%–100%99%–99.9%0%–90%

Under these conditions of testing no leaching of the polymer into the exposure solution was observed.

Durability test: To understand the durability of the coating, the antimicrobial efficacy against E. coli was analyzed after 10 times of repeated washing of the polymer coated textiles. In all the cases, the antimicrobial coated textiles showed excellent efficacies (>99.9% growth inhibition) after 10 times washing (Table 4). It is important to note that this method does not replicate the durability test method used in industry, however the results obtained after 10 times of washing shows that the textiles remain antimicrobially active—which indicates the durability of the coating in a laboratory based procedure.

Hemolytic activity tests: In many cases, antimicrobial polymers active against mammalian cells, e.g., red blood cells (erythrocytes) as well. To understand the antimicrobial selectivity, the polymerPTHFAZPz3 and PTHFAZPz5 were tested for their hemolytic activity. The antimicrobial selectivity was calculated as a ratio of HC50/MIC99 as reported in literature [32]. (HC50 = effective concentration of active compound lysing 50% of red blood cells and MIC99 = minimum inhibitory concentration for 99% bacterial growth inhibition). The results are given in Table 5.

Table 4. Antimicrobial studies of cotton and (poly(ethylene terephthalate) (PET) coated with PTHFAzpz3 after 10 times washing.
Table 4. Antimicrobial studies of cotton and (poly(ethylene terephthalate) (PET) coated with PTHFAzpz3 after 10 times washing.
Padding ConditionBacterial Growth Inhibition (%) Against E.coli (CFU = 3.0 × 106/mL)
Cotton padded with PTHFAzpz3 (0.5 %owf) at pH 8.5, dried at 100/150 °C100
PET padded with PTHFAzpz3 (1.0 %owf) at pH 8.9, dried at 100/150 °C99.99
Table 5. Hemolytic activity and selectivity of the polymers.
Table 5. Hemolytic activity and selectivity of the polymers.
PolymersMIC99 (µg/mL)HC50 (µg/mL)Selectivity(HC50/MIC99)
E. coliS. aureusE. coliS. aureus
PTHFAZPz3502502605.21.04
PTHFAZPz5502502304.60.92

The results indicate that though both polymers show good selectivity against E.coli (4–5 times), they do not show any selectivity against S. aureus.

4. Conclusions (Compulsory)

In the current work, the antimicrobial efficacy of water soluble azetidinium functionalized polytetrahydrofurans in solution and on surfaces was studied. The different types of textile fabrics, coated with polymers at different well defined conditions, showed excellent antimicrobial efficacy (>99.99% growth inhibition). Furthermore, the polymer coated cotton showed excellent wash fastness and durability as understood by the similar antimicrobial efficacy (>99.99% bacterial growth inhibition) before and after 10 times washing. Though these polymers did not show high selectivity between microbial and mammalian cells, they can contribute to prepare antimicrobial textiles used in hospitals due to their excellent adhesion (non leaching) on the surface.

Acknowledgments

The authors gratefully acknowledge European Union (EU) project Nanobond for the financial support. We also like to thank Devan Chemicals for providing us the XTJ-548 polymer. Special thanks to our technicians Rita Gartzen and Claudia Formen for their tireless efforts to prepare the polymer coated textiles and biological tests.

Conflicts of Interest

The authors declare no conflict of interest.

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