16 pages, 3930 KiB  
Article
Controlling the Layer Thickness of Zinc Oxide Photoanode and the Dye-Soaking Time for an Optimal-Efficiency Dye-Sensitized Solar Cell
by Kaiswariah Magiswaran, Mohd Natashah Norizan, Norsuria Mahmed, Ili Salwani Mohamad, Siti Norhafizah Idris, Mohd Faizul Mohd Sabri, Nowshad Amin, Andrei Victor Sandu, Petrica Vizureanu, Marcin Nabiałek and Mohd Arif Anuar Mohd Salleh
Coatings 2023, 13(1), 20; https://doi.org/10.3390/coatings13010020 - 22 Dec 2022
Cited by 5 | Viewed by 3099
Abstract
Dye-sensitized solar cells (DSSCs) were developed by exploiting the photovoltaic effect to convert solar energy into electrical energy. The photoanode layer thickness significantly affects the semiconductor film’s ability to carry electronic charges, adsorb sensitizing dye molecules, and lower the recombination of photo-excited electrons [...] Read more.
Dye-sensitized solar cells (DSSCs) were developed by exploiting the photovoltaic effect to convert solar energy into electrical energy. The photoanode layer thickness significantly affects the semiconductor film’s ability to carry electronic charges, adsorb sensitizing dye molecules, and lower the recombination of photo-excited electrons injected into the semiconductor. This study investigated the dependence of the zinc oxide (ZnO) photoanode thin-film thickness and the film soaking time in N719 dye on the photocurrent–voltage characteristics. The ZnO photoanode was applied to glass using the doctor blade method. The thickness was varied by changing the scotch tape layers. The ZnO-based DSSC attained an efficiency of 2.77% with three-layered photoanodes soaked in the dye for three hours, compared to a maximum efficiency of 0.68% that was achieved with three cycles using the dip-coating method in other research. The layer thickness of the ZnO photoanode and its optimal adsorption time for the dye are important parameters that determine the efficiency of the DSSC. Therefore, this work provides important insights to further improve the performance of DSSCs. Full article
Show Figures

Figure 1

12 pages, 2275 KiB  
Article
Biocompatibility Analysis of GelMa Hydrogel and Silastic RTV 9161 Elastomer for Encapsulation of Electronic Devices for Subdermal Implantable Devices
by David Catalin Dragomir, Vlad Carbunaru, Carmen Aura Moldovan, Ioan Lascar, Octavian Dontu, Violeta Ristoiu, Roxana Gheorghe, Ana Maria Oproiu, Bogdan Firtat, Eduard Franti, Monica Dascalu, Tiberiu Paul Neagu, Dan Mircea Enescu, Octavian Ionescu, Marian Ion, Carmen Mihailescu, Ruxandra Costea, Magda Gonciarov, Gabriela Ionescu, Adrian Dumitru, Anca Minca, Catalin Niculae, Stefania Raita, Ioana Rosca, Sorin Lazarescu, Cristian Stoica, Raluca Ioana Teleanu and Daniel Mihai Teleanuadd Show full author list remove Hide full author list
Coatings 2023, 13(1), 19; https://doi.org/10.3390/coatings13010019 - 22 Dec 2022
Cited by 3 | Viewed by 2672
Abstract
The natural differences between human-made electronics and biological tissues constitute a huge challenge in materials and the manufacturing of next-generation bioelectronics. As such, we performed a series of consecutive experiments for testing the biofunctionality and biocompatibility for device implantation, by changing the exterior [...] Read more.
The natural differences between human-made electronics and biological tissues constitute a huge challenge in materials and the manufacturing of next-generation bioelectronics. As such, we performed a series of consecutive experiments for testing the biofunctionality and biocompatibility for device implantation, by changing the exterior chemical and physical properties of electronics coating it with silicone or hydrogels. In this article, we present a comparison of the main characteristics of an electronic device coated with either silicone or hydrogel (GelMa). The coating was performed with a bioprinter for accurate silicone and hydrogel deposition around different electronic chips (Step-Down Voltage Regulator U3V15F5 from Pololu Corporation). The results demonstrate that the hydrogel coating presents an augmented biomechanical and biochemical interface and superior biocompatibility, lowers foreign body response, and considerably extends the capabilities for bioelectronic applications. Full article
Show Figures

Figure 1

25 pages, 10393 KiB  
Article
Sensitization to Corrosion of Austenitic Stainless Steels: Watch Straps Intended to Come into Direct and Prolonged Contact with Skin
by Lucien Reclaru
Coatings 2023, 13(1), 18; https://doi.org/10.3390/coatings13010018 - 22 Dec 2022
Cited by 2 | Viewed by 3244
Abstract
Nine grades of steel from different European steelmakers, namely 304L, 316L, and 904L, were evaluated. The austenitic steels studied are used in the manufacture of watch straps. The evaluations have been carried out in accordance with the ASTM standards which specifically concern the [...] Read more.
Nine grades of steel from different European steelmakers, namely 304L, 316L, and 904L, were evaluated. The austenitic steels studied are used in the manufacture of watch straps. The evaluations have been carried out in accordance with the ASTM standards which specifically concern the forms of corrosion, pitting (G48-11, FeCl3), intergranular (A262-15, Strauss method) test and Tuccillo–Nielsen test. The polarization electrochemical test on link watch straps was implemented by the microelectrode technique. Stress corrosion has also been investigated in the assembly of laser welded pin and link. It should be noted that, despite the fact that the grade of steel is in conformity with the classification standards, we note that the corrosion behavior is very different from one steelmaker to another. There are parameters that can change the quality of steel such as the technology process, casting volume, deoxidizers’ addition, remelted steel process and traces of pollutants. In consequence, we observe an extensive dispersion of results concerning nickel release, according to the EN 1811 European legislation regarding the protection of the population’s health, specifically relating to skin contact. In conclusion, steels DIN 1.4441 (316L Med) and DIN 1.4539 (904L) present a very good resistance to the morphologies of pitting and crevice corrosion. The 316L and 304L steel grades, also known as DIN 1.4435, DIN 1.4404 and DIN 1.4306, display a major difference in pitting and crevice corrosion behavior. Full article
(This article belongs to the Special Issue Anti-corrosion Coatings of Metals and Alloys—New Perspectives)
Show Figures

Figure 1

30 pages, 2701 KiB  
Review
Steel Surface Defect Recognition: A Survey
by Xin Wen, Jvran Shan, Yu He and Kechen Song
Coatings 2023, 13(1), 17; https://doi.org/10.3390/coatings13010017 - 22 Dec 2022
Cited by 99 | Viewed by 9322
Abstract
Steel surface defect recognition is an important part of industrial product surface defect detection, which has attracted more and more attention in recent years. In the development of steel surface defect recognition technology, there has been a development process from manual detection to [...] Read more.
Steel surface defect recognition is an important part of industrial product surface defect detection, which has attracted more and more attention in recent years. In the development of steel surface defect recognition technology, there has been a development process from manual detection to automatic detection based on the traditional machine learning algorithm, and subsequently to automatic detection based on the deep learning algorithm. In this paper, we discuss the key hardware of steel surface defect detection systems and offer suggestions for related options; second, we present a literature review of the algorithms related to steel surface defect recognition, which includes traditional machine learning algorithms based on texture features and shape features as well as supervised, unsupervised, and weakly supervised deep learning algorithms (Incomplete supervision, inexact supervision, imprecise supervision). In addition, some common datasets and algorithm performance evaluation metrics in the field of steel surface defect recognition are summarized. Finally, we discuss the challenges of the current steel surface defect recognition algorithms and the corresponding solutions, and our future work focus is explained. Full article
(This article belongs to the Special Issue Solid Surfaces, Defects and Detection)
Show Figures

Figure 1

29 pages, 15965 KiB  
Article
Restoring Force Model of Precast Segmental Reinforced Concrete Piers after Seawater Freeze–Thaw Cycles
by Fei Teng, Yueying Zhang, Weidong Yan, Xiaolei Wang and Kexin Zhang
Coatings 2023, 13(1), 16; https://doi.org/10.3390/coatings13010016 - 22 Dec 2022
Viewed by 1878
Abstract
Precast segmental reinforced concrete (RC) piers have been widely used in the construction of offshore bridges to speed up construction. Offshore bridges in cold regions are inevitably affected by the seawater freeze–thaw cycles under the periodic movement of tides, which could reduce the [...] Read more.
Precast segmental reinforced concrete (RC) piers have been widely used in the construction of offshore bridges to speed up construction. Offshore bridges in cold regions are inevitably affected by the seawater freeze–thaw cycles under the periodic movement of tides, which could reduce the mechanical property of RC piers. Based on the low cyclic loading test on 12 specimens with different seawater freeze–thaw cycles, axial compression ratio, diameters of longitudinal reinforcement, and stirrup spacing, the hysteresis characteristics of precast segmental RC piers were analyzed. The test results show that the peak load decreased by 11%, while the peak displacement increased by 40% after 125 seawater freeze–thaw cycles. The hysteresis curves became fuller and the residual displacement became smaller with the accumulation of freeze–thaw damage. In the same 125 freeze–thaw cycles, the peak load increased by 15% and 27% while increasing the axial compression ratio and the longitudinal reinforcement diameter. Combined with the regression analysis of the experimental results, the restoring force model of RC piers considering the seawater freeze–thaw damage and design parameters was established, and the calculation method of each characteristic point in the model was given. The deviation values of flexural capacity are not more than 6.5%, and the deviation values of peak displacement are not more than 12%. The restoring force model determined in this paper could provide a reference for seismic response analysis of offshore bridges in cold regions. Full article
(This article belongs to the Special Issue Recent Progress in Reinforced Concrete and Building Materials)
Show Figures

Figure 1

15 pages, 9903 KiB  
Article
Analysis of the Surface Stereometry of Alloyed Austenitic Steel after Fibre Laser Cutting using Confocal Microscopy
by Sławomir Janusz Krajewski, Daniel Grochała, Jacek Tomków and Rafał Grzejda
Coatings 2023, 13(1), 15; https://doi.org/10.3390/coatings13010015 - 22 Dec 2022
Cited by 10 | Viewed by 2142
Abstract
The paper extends the concept of cut edge quality and examines the fibre laser cutting process. A Prima Power Platino Fiber Evo device with a reference speed (RS) of 3500 mm/min was used for laser cutting. In order to analyse the influence of [...] Read more.
The paper extends the concept of cut edge quality and examines the fibre laser cutting process. A Prima Power Platino Fiber Evo device with a reference speed (RS) of 3500 mm/min was used for laser cutting. In order to analyse the influence of the laser cutting speed on the cut edge quality of X5CrNi18-10 stainless steel sheets, macroscopic studies were conducted on a stereoscopic microscope and surface stereometry on a confocal microscope. The obtained results were analysed to evaluate 2D and 3D parameters. These parameters make it possible to determine the cut edge quality and the susceptibility to the application of protective coatings. It was observed that the value of the Sa parameter is the highest for a cutting speed equal to 130% of RS. The Sz parameter is similar, while the Sk, Spk and Svk parameters rise as the speed increases, which is a negative phenomenon. Comparative tests were also conducted for four specimens made at cutting speeds of 70%, 85%, 100% and 115% of RS, respectively. It was found that the laser cutting speed has a significant impact on the cut edge quality and that stainless steel can be cut while maintaining the technological regime at 115% of RS. Full article
(This article belongs to the Special Issue Coatings in Industry)
Show Figures

Figure 1

11 pages, 7354 KiB  
Article
Effect of Voltage on the Microstructure and High-Temperature Oxidation Resistance of Micro-Arc Oxidation Coatings on AlTiCrVZr Refractory High-Entropy Alloy
by Zhao Wang, Zhaohui Cheng, Yong Zhang, Xiaoqian Shi, Mosong Rao and Shangkun Wu
Coatings 2023, 13(1), 14; https://doi.org/10.3390/coatings13010014 - 22 Dec 2022
Cited by 10 | Viewed by 2179
Abstract
In order to improve the high-temperature oxidation resistance of refractory high-entropy alloys (RHEAs), we used micro-arc oxidation (MAO) technology to prepare ceramic coatings on AlTiCrVZr alloy, and the effects of voltage on the microstructure and high-temperature oxidation resistance of the coatings were studied. [...] Read more.
In order to improve the high-temperature oxidation resistance of refractory high-entropy alloys (RHEAs), we used micro-arc oxidation (MAO) technology to prepare ceramic coatings on AlTiCrVZr alloy, and the effects of voltage on the microstructure and high-temperature oxidation resistance of the coatings were studied. In this paper, the MAO voltage was adjusted to 360 V, 390 V, 420 V, and 450 V. The microstructure, elements distribution, chemical composition, and surface roughness of the coatings were studied by scanning electron microscopy (SEM), energy dispersive (EDS), X-ray photoelectron spectroscopy (XPS), and white-light interferometry. The matrix alloy and MAO-coated samples were oxidized at 800 °C for 5 h and 20 h to study their high-temperature oxidation resistance. The results showed that as the voltage increased, the MAO coating gradually became smooth and dense, the surface roughness decreased, and the coating thickness increased. The substrate elements and solute ions in the electrolyte participated in the coating formation reaction, and the coating composition was dominated by Al2O3, TiO2, Cr2O3, V2O5, ZrO2, and SiO2. Compared with the substrate alloy, the high-temperature oxidation resistance of the MAO-coated samples prepared at different voltages was improved after oxidation at 800 °C, and the coating prepared at 420 V showed the best high-temperature oxidation resistance after oxidation for 20 h. In short, MAO coatings can prevent the diffusion of O elements into the substrate and the volatilization of V2O5, which improves the high-temperature oxidation resistance of AlTiCrVZr RHEAs. Full article
Show Figures

Figure 1

13 pages, 3406 KiB  
Article
Electroplating on Al6082 Aluminium: A New Green and Sustainable Approach
by Andrea Comparini, Ivan Del Pace, Walter Giurlani, Roberta Emanuele, Margherita Verrucchi, Marco Bonechi and Massimo Innocenti
Coatings 2023, 13(1), 13; https://doi.org/10.3390/coatings13010013 - 22 Dec 2022
Cited by 8 | Viewed by 4905
Abstract
Aluminium and its alloys are interesting for many applications because they are very light, cheap, and unlimitedly recyclable. Despite being a promising base material for the fashion-jewellery sector, their tendency to form a passivating film makes them difficult to be galvanized, even more [...] Read more.
Aluminium and its alloys are interesting for many applications because they are very light, cheap, and unlimitedly recyclable. Despite being a promising base material for the fashion-jewellery sector, their tendency to form a passivating film makes them difficult to be galvanized, even more when recycled aluminium contains impurities of refractory elements. Indeed, the most common processes for galvanising aluminium are often expensive and not environmentally sustainable because they involve the use of cyanides. In this work we focussed on the pre-treatments and electroplating on Al6082 aluminium which is largely used for fashion-jewellery applications. The objective of the present study was to assess whether Al6082 series aluminium is suitable a as base material for the fashion market; therefore, we investigated the effectiveness of plating pre-treatments and the success of electroless zinc deposition using an innovative alkaline cyanide-free zincate solution. After the electroplating, adhesion between the deposited layers was evaluated both with cross-sectional scanning electron microscope (SEM) analysis as well as with an adhesion evaluation test (ISO2819:2018): no detachments confirmed the positive test outcomes and thereby highlighted that Al6082 can be exploited as base material in the fashion-jewellery market. Full article
Show Figures

Figure 1

25 pages, 11085 KiB  
Article
Influence of Fin Thickness on the Thermal Performance and Selection of Coating Method for a Bus Duct Conductor
by Mark Selvan, Mohd Sharizal Abdul Aziz, Mohd Arif Anuar Mohd Salleh, Nurulakmal Mohd Sharif, Chu Yee Khor, Heng Pin Ong, Mohd Remy Rozaini Mohd Arif Zainol, Petrica Vizureanu, Diana-Petronela Burduhos-Nergis and Andrei Victor Sandu
Coatings 2023, 13(1), 12; https://doi.org/10.3390/coatings13010012 - 22 Dec 2022
Cited by 3 | Viewed by 3601
Abstract
This paper studies the fin thickness variation effect on a bus duct conductor’s thermal performance and the nanocomposite coating method selection for the bus duct conductor’s heat sink. ANSYS FLUENT was used to create a numerical model resembling the experimental setup. The IEC [...] Read more.
This paper studies the fin thickness variation effect on a bus duct conductor’s thermal performance and the nanocomposite coating method selection for the bus duct conductor’s heat sink. ANSYS FLUENT was used to create a numerical model resembling the experimental setup. The IEC 60439-1 and IEC 60439-2 standards were used to benchmark the experimental data. The results revealed that the “chimney effect” induces an increment of the hot air adjacent to the heat sink. A conspicuous increase in the total heat transfer rate and fin effectiveness was observed as the fin thickness was reduced. This study revealed that s1 = 1 mm was the best fin thickness with 1.254 fin effectiveness, 1.862 W of total heat transfer rate, and 17.5 Nusselt number. Additionally, various coating methods were examined experimentally to select the best nanocomposite coating for the bus duct conductor’s heat sink. The ultrasonic agitation was the best coating method, which resulted in the lowest average resistance (8.8 μΩ) and a better percentage of Ag (0.6%–2.5%) on the substrate surface. Thus, the current outcomes are expected to better comprehend the impact of fin thickness on thermal performance, as well as the selection of coating method for the bus duct conductor. Full article
Show Figures

Figure 1

22 pages, 7933 KiB  
Article
Nb and Mo Influencing the High-Temperature Wear Behavior of HVOF-Sprayed High-Entropy Alloy Coatings
by Lisa-Marie Rymer, Thomas Lindner and Thomas Lampke
Coatings 2023, 13(1), 9; https://doi.org/10.3390/coatings13010009 - 21 Dec 2022
Cited by 6 | Viewed by 2320
Abstract
To qualify high-entropy alloys (HEAs) as resource-saving and high-temperature wear-resistant coating materials, high-velocity oxygen fuel (HVOF) coatings produced from the inert gas-atomized powder of Al0.3CrFeCoNi, Al0.3CrFeCoNiNb0.5 and Al0.3CrFeCoNiMo0.75 were investigated in reciprocating wear tests at [...] Read more.
To qualify high-entropy alloys (HEAs) as resource-saving and high-temperature wear-resistant coating materials, high-velocity oxygen fuel (HVOF) coatings produced from the inert gas-atomized powder of Al0.3CrFeCoNi, Al0.3CrFeCoNiNb0.5 and Al0.3CrFeCoNiMo0.75 were investigated in reciprocating wear tests at temperatures at 25, 500, 700 and 900 °C. In addition to the high-temperature wear tests, the microstructure and chemical composition of the three HEAs were analyzed using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). In particular, HVOF coatings are characterized by high hardness (Vickers hardness HV0.1) and low porosity, which were also determined. After high-temperature wear tests, the wear depth was measured using laser scanning microscopy (LSM). It was found that adding Nb and Mo to Al0.3CrFeCoNi significantly reduces the wear depth with increasing temperature. The wear mechanisms change from abrasive wear and delamination (25 °C and 500 °C) to a combination of (abrasion), delamination, adhesion and oxidative wear. Thereby, oxidative wear will be the primary mechanism at 900 °C for all the HVOF coatings investigated. The most important finding is that the adhesion of the oxide layer formed is improved by adding Nb and Mo, resulting in significantly reduced wear depth at 900 °C. Full article
(This article belongs to the Special Issue High-Entropy Alloy Coatings and Surface Functionalization)
Show Figures

Figure 1

22 pages, 4602 KiB  
Article
Evaluation in Real Conditions of New Anticorrosive Formulations Based on Polyphenols from Natural Sources and Encapsulated Nanoparticles
by Jesús Ramírez, Andrés Díaz-Gómez, Luis Felipe Montoya, Saireddy Shiva Samhitha, David Rojas, Ángelo Oñate, Andrés Felipe Jaramillo and Manuel Francisco Melendrez
Coatings 2023, 13(1), 8; https://doi.org/10.3390/coatings13010008 - 21 Dec 2022
Cited by 4 | Viewed by 2044
Abstract
The objective of this study was to examine the combined protection effect of a two-layer system consisting of organic corrosion inhibitors (tannins derived from the bark of radiata pine) and anodic protection by means of the incorporation of zinc oxide nanoparticles modified superficially [...] Read more.
The objective of this study was to examine the combined protection effect of a two-layer system consisting of organic corrosion inhibitors (tannins derived from the bark of radiata pine) and anodic protection by means of the incorporation of zinc oxide nanoparticles modified superficially by chemical methods to improve the protection of metallic structures against corrosion. Film evaluations are performed in accordance with ISO and ASTM standards. This study also took into account the evaluation of the performance of two commercial coatings according to the scheme suggested by the supplier, in addition to the electrochemical impedance spectroscopy (EIS) characterizations at 0 h, 720 h of accelerated exposure, and 4 months of atmospheric exposure in a corrosive environment of classification C3. The results obtained indicated that the combination of tannins derived from pine bark and encapsulated zinc oxide nanoparticles is a viable alternative to commercial coatings with a higher concentration of synthetic compounds. Although the film properties decrease slightly, performance tests at different exposure times show that they can still be classified as high-performance coatings. Full article
(This article belongs to the Topic Corrosion and Protection of Metallic Materials)
Show Figures

Figure 1

3 pages, 188 KiB  
Editorial
Plasmonic Coatings
by Francesco Ruffino
Coatings 2023, 13(1), 7; https://doi.org/10.3390/coatings13010007 - 21 Dec 2022
Viewed by 1588
Abstract
Thin films and nanoscale-sized materials used as functional coatings with plasmonic properties have contributed to the development of modern and innovative optical, photonic, energy conversion, and sensing devices [...] Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
15 pages, 4653 KiB  
Article
The Effects of Using Cements of Different Thicknesses and Amalgam Restorations with Different Young’s Modulus Values on Stress on Dental Tissue: An Investigation Using Finite Element Analysis
by Hakan Yasin Gönder, Mehmet Gökberkkaan Demirel, Reza Mohammadi, Sinem Alkurt, Yasemin Derya Fidancioğlu and Ibrahim Burak Yüksel
Coatings 2023, 13(1), 6; https://doi.org/10.3390/coatings13010006 - 21 Dec 2022
Cited by 6 | Viewed by 2776
Abstract
Background: In this study, it was aimed to use a finite element stress analysis method to determine the amount of stress on enamel, dentin, restoration, resin cement and glass ionomer cement in amalgam class II disto-occlusal (DO) cavities by using two different cements [...] Read more.
Background: In this study, it was aimed to use a finite element stress analysis method to determine the amount of stress on enamel, dentin, restoration, resin cement and glass ionomer cement in amalgam class II disto-occlusal (DO) cavities by using two different cements with different thicknesses and amalgams with different Young’ s modulus values, respectively. Methods: A three-dimensional tooth model was obtained by scanning an extracted human maxillary first molar with dental tomography. A class II DO cavity including 95-degree cavity margin angles was created. Resin cement (RC) and glass ionomer (GI) cement with different Young’ s modulus measures (RC: 7.7 GPa, GI: 10.8 GPa) were used in amalgam. Different thickness combination groups were simulated: 50 μm, 100 μm and 150 μm. Additionally, amalgams with different Young’ s modulus values were used with the same thickness of different cements (Amalgam Young’s modulus: 35 GPa and 50 GPa). A load of 600 N was delivered to the chewing area. The stress distributions on enamel, dentin, restoration, resin cement and class ionomer cement were then analyzed using finite element analysis. Results: The most stress accumulation was observed in the enamel tissue across all groups where resin cement or glass ionomer cement were used in different thicknesses and where amalgam restorations were used with different Young’s modulus values. The least stress accumulation was observed in the cement itself. Conclusions: According to the results obtained, there was no difference between the two cement types in terms of stress accumulations in the models. However, when the same cements with different thicknesses were evaluated, it was concluded that the presence of both glass ionomer and resin cement with a thickness of 150 μm causes less stress on the restoration surface. Furthermore, when the cements were combined with different thicknesses and with different amalgam Young’ s modulus values, it was concluded that 50 GPa causes less stress on restoration surface. Full article
(This article belongs to the Special Issue Bioactive Coatings on Elements Used in the Oral Cavity Environment)
Show Figures

Figure 1

7 pages, 248 KiB  
Editorial
Micro/Nanomaterials for Heat Transfer, Energy Storage and Conversion
by Ming-Jian He, Ya-Song Sun, Zhao-Long Wang and Bo-Xiang Wang
Coatings 2023, 13(1), 11; https://doi.org/10.3390/coatings13010011 - 21 Dec 2022
Cited by 4 | Viewed by 2635
Abstract
It is well known that micro/nanomaterials exhibit many physical properties in the fields of heat transfer, energy conversion and storage, and also have great prospects in nanoelectronics, sensors, photonic devices and biomedical applications [...] Full article
(This article belongs to the Special Issue Micro/Nanomaterials for Heat Transfer, Energy Storage and Conversion)
15 pages, 5239 KiB  
Article
Laser Curing of Digitally Printed Polymer–Silver Composite Conductive Tracks on Polycarbonate Substrates
by Jonas Mertin, Tamila Rozibakieva, Christian Vedder and Jochen Stollenwerk
Coatings 2023, 13(1), 10; https://doi.org/10.3390/coatings13010010 - 21 Dec 2022
Viewed by 2041
Abstract
In this article, we present an approach to fabricate conductive tracks on polymer substrates. Here, a digital printing process is used together with subsequent processing by a laser. For this purpose, a silver flake-based composite is printed onto a polycarbonate substrate using a [...] Read more.
In this article, we present an approach to fabricate conductive tracks on polymer substrates. Here, a digital printing process is used together with subsequent processing by a laser. For this purpose, a silver flake-based composite is printed onto a polycarbonate substrate using a jet-dispensing process. The printed tracks are then cured using a pyrometer-controlled laser beam source. The fabricated samples are analyzed for electrical resistivity and the cross-sectional area of the conductive tracks and compared to conventionally oven-cured samples. Four-point measurements and an optical measurement method are used for this purpose. Based on the resulting resistance, two different process regimes can be observed for the laser curing process. By using a laser instead of an oven for post-treatment, the achieved resistance of the conductive tracks can be reduced by a factor of 2. Moreover, the tracks produced in this way are more reproducible in terms of the resistance that can be achieved. Full article
(This article belongs to the Special Issue Laser-Assisted Processes and Thermal Treatments of Materials)
Show Figures

Figure 1