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Article

Conversion of Electrospun Chitosan into Chitin: A Robust Strategy to Tune the Properties of 2D Biomimetic Nanofiber Scaffolds

by
Natalia Toncheva-Moncheva
1,2,
Abdelhafid Aqil
1,
Moreno Galleni
3 and
Christine Jérôme
1,*
1
Center for Education and Research on Macromolecules (CERM), University of Liège, Cesam RU, Allée du 6 août 13, Sart-Tilman, B6a, B-4000 Liège, Belgium
2
Laboratory of Polymerization Processes, Institute of Polymers, Bulgarian Academy of Sciences, Akad. G. Bonchev 103-A, 1113 Sofia, Bulgaria
3
Laboratory of Biological Macromolecules, Center for Protein Engineering (CIP), InBioS, University of Liège, Sart-Tilman, B6a, B-4000 Liège, Belgium
*
Author to whom correspondence should be addressed.
Polysaccharides 2021, 2(2), 271-286; https://doi.org/10.3390/polysaccharides2020019
Submission received: 26 March 2021 / Revised: 21 April 2021 / Accepted: 26 April 2021 / Published: 2 May 2021

Abstract

:
New biomimetic micro- and nano-CsU-based fibrous scaffolds electrospun from solution containing high purity-medical grade chitosan (CsU) of fungus origin (CsU1, Mv ~174,000 and CsU2, 205,000, degree of deacetylation (DDA) ~65%) and polyethylene oxide (PEO, Mv ~ 900,000), in the presence of given amounts of Triton X-100 (from 0.01 to 0.5 wt%) as surfactant were fabricated. We demonstrate that by carefully selecting compositions and surfactant levels, porous mats with CsU content up to 90% (at this molecular weight and DDA) were achieved. Remarkable long-term stability in water or phosphate buffer solution storage were obtained by developing post-electrospinning treatment allowing the complete elimination of the PEO from the CsU-fibers as demonstrated by TGA, DSC and ESEM analysis. Subsequent reacetylation procedure was applied to convert 2D biomimetic chitosan mats to chitin (CsE)-based ones while preserving the nanofiber structure. This innovative procedure allows tuning and modifying the thermal, mechanical properties and more importantly the biodegradation abilities (fast enzymatic biodegradation in some cases and slower on the others) of the prepared nanofibrous mats. The established reproducible method offers the unique advantage to modulate the membrane properties leading to stable 2D biomimetic CsU and/or chitin (CsE) scaffolds tailor-made for specific purposes in the field of tissue engineering.

Graphical Abstract

1. Introduction

Chitin (CsE) or poly(β-(1→4)-2-acetamido-2-deoxy-D-glucopyranose] is an abundant and naturally occurring polysaccharide and one of the most popular and studied biopolymers [1]. CsE has a crystalline structure and is commonly found as a constituent of the exoskeleton of invertebrates as crustacean and molluscs [2]. Moreover, it is a main polymer component of the cell wall of some fungi and yeasts [3]. Extracted from mushroom waste at industrial scale, it offers the advantage of being an animal-free and well-controlled renewable material particularly attractive when biomedical applications are foreseen [4]. Being just behind cellulose in the amount of annual biosynthesis production, chitin leads to chitosan by deacetylation yielding to novel biomaterials (CsU) (Scheme 1) [5].
CsU is nontoxic, biodegradable and possesses antimicrobial properties that have led to significant research towards biological applications such as drug delivery, artificial tissue scaffolds for functional tissue engineering, and wound dressings [6]. Depending on the source and deacetylation method, the molecular weight ranges from 100 to over 1000 kDa [7]. The degree of deacetylation (DDA) can vary between 30% and 90%, thus allowing CsU solubilization in acidic media [8]. For application as tissue scaffolds, ability to form highly porous mats of micro and nanometer-sized fibers, such as those fabricated via electrospinning (ESP) is quite attractive [9]. CsU fibers possess an acetamido/amino functionality that imparts many biological properties along with possibilities of chemical modification and has remarkable affinity to proteins [10,11,12]. If poorly soluble in organic solvents [13], CsU has the advantage over chitin to be soluble in acetic–water mixtures that are not releasing toxic residues from the fibers [14]. Nevertheless, ESP of CsU with high degree of deacetylation is especially challenging because the amine groups protonated under acidic condition [15] make CsU a highly charged cationic polyelectrolyte, resulting in a high solution viscosity [16]. At low polymer concentrations (2–2.5 times above the entanglement concentration), it remains quite difficult to be electrospun due to the highly charged chains [17]. An alternative approach is the preparation of CsU:PEO blends, in which PEO helps the formation of the CsU fibers [18]. PEO was often selected, because it is highly soluble in water, could be used for producing ultra-fine fibers by ESP, and can form hydrogen bonds with polysaccharides [19]. However, a major limitation of CsU ESP is the sensitivity of the method, as well as the stability of the obtained protonated mats in aqueous media [20]. Apart the above described hitches, CsU ESP still remains very attractive for tissue engineering especially for skin repair [21]. In that field, CsU films, hydrogels and sponges appeared less efficient wound dressing as compared to electrospun nanofiber based 2D scaffolds [22,23,24].
The first aim of this paper is to report on a robust process for the formation of nonwoven mats of chitosan nanofibers, stable in water and in phosphate buffer by electrospinning of a high molecular weight and medical grade CsUs of fungus origin with average level of DDA ~65%. Furthermore, we investigated an acetylation procedure to convert the obtained 2D biomimetic chitosan mat to chitin-based one while preserving the nanofiber structure. This innovative process allows the tuning of the chemical, biodegradation, thermal and mechanical properties of the nanofiber nonwoven mats so that it can be tailored to fulfil the targeted tissue specificities.

2. Materials and Methods

2.1. Materials

Sodium ethoxide solution, 21 wt% in Ethanol, (CH3CH2ONa, Sigma Aldrich, Overijse, Belgium), Sodium ethoxide, 95%, (CH3CH2ONa, Sigma Aldrich, Overijse, Belgium), Ethylene glycol diglycidyl ether, techn. (C8H14O4, Sigma Aldrich, Overijse, Belgium), 1-4-butanediol diglycidyl ether, ≥ 95%, (C10H18O4, Sigma Aldrich, Overijse, Belgium), Calcium hydride, coarse granules, 95% (CaH2, Sigma Aldrich, Overijse, Belgium), Sodium Hydroxide, pellets for analysis, ACS reagent (NaOH, Merck, Overijse, Belgium), Sodium hydroxide (NaOH), MP Biomedicals, Bruxelles, Belgium, anhydrous, (1534955, Fisher Scientific, Mechelen, Belgium), Sodium carbonate, 99.5%, extra pure, anhydrous (Na2CO3, Acros Organics, Gent, Belgium), Acetic acid 100%, ACS reagent, ISO anhydrous GR for analysis (CH3COOH, Merck, Overijse, Belgium), Poly(ethylene oxide) (PEO)average Mv ~900,000, powder (189456, Sigma Aldrich, Overijse, Belgium), Triton X-100 BioXtra (t-Oct-C6H4-(OCH2CH2)xOH, x = 9–10 Sigma Aldrich, Overijse, Belgium) were used as received. Ethanol-absolute, analytical grade reagent, (CH3CH2OH, Fisher Scientific, Mechelen, Belgium) was stored under molecular sieve 3Å. Deionized water was obtained by Millipore MilliQ system and was additionally filtered through a 220 nm PTFE filter. The chitosan samples were purchased from Kitozyme, Liege, Belgium (KiOmedine-CsU®CAS: [9012-76-4] is an ultra-pure chitosan of non-animal origin, produced from white mushrooms (Agaricus bisporus)). The main characteristics of both types of used chitosan are given Table 1.

2.2. Mats Processing

2.2.1. Electrospinning Conditions

Different solution compositions were prepared by dissolving appropriate amounts of chitosan in deionized water/acetic acid mixture, PEO in ultra-pure deionized water and gently stirring for 18 h (Scheme 2 and Table 2).
Afterwards, solutions were mixed to the desired CsU:PEO ratio and a given amount of Triton X-100 was added (Table 2, Scheme 2). A total of 3 mL of the resulting well-homogenized mixture were transferred into a plastic syringe equipped with orthogonally cut-ended needle (G 21 1½″, K51 Luer-lock, B. Braun Group, Italy). The solution was driven by syringe pump (Razel Scientific pump, Razel Scientific Instruments, Vermont, USA) at 1 mL·h−1 debit, and electrospinning voltage (by the use of Spellman SL10 power supply, model is 88906 (A-99)) ranging from 20 to 35 kV was applied between the horizontal needle and a perpendicular fixed aluminum foil used as collector (Figure 1a).
The temperature of 25 °C was selected for the ESP. The distance between the needle and the aluminum foil was 15 cm. The electrospinning set-up was placed in a homemade box, equipped with UV lamp for ensuring sterilization. In order to collect easily defect-free nano-fibrous mats (Figure 1b) from the collector surface, the electrospinning was performed during 5–6 h. The different electrospinning conditions are summarized in Table 2 and Table 3.

2.2.2. Stabilization of the Mats

In order to impart stability in water and in PBS buffer solutions of the obtained mats, the as-spun membranes were treated with dry absolute EtOH/NaOH (0.5 M) mixture for several minutes, followed by intensive washing with sterile water until neutral pH was obtained. Subsequently, the membranes were dried under vacuum.

2.2.3. Reacetylation of the Mats

In order to convert chitosan back into chitin, a reacetylation process was performed. The electrospun and stabilized chitosan mats were immersed for 1 h under stirring in a solution of >99% acetic anhydride diluted 32 times in methanol. Then, the mats were rinsed three times in 10 mL of sterile water and dried under air (Scheme 3).

2.3. Characterization Methods

2.3.1. Rheology

Viscosity measurements on an ARES G2 Rheometer from TA instruments using a parallel plate geometry (gap diameter 25 mm) equipped with a Peltier plate for temperature control (at 25 °C), soak time 10 s, at a linear shear rate from 0.1 to 100 1·s−1 were performed. The data were collected with the TRIOS software.

2.3.2. Scanning and Transmission Electron Microscopy

Environmental scanning electron microscopy (ESEM JeolJSM-840A, Tokyo, Japan) to analyze the morphology, of as-spun CsU membranes was used. The produced fibers were metal coated by platinum before ESEM analysis.

2.3.3. Differential Scanning Calorimetry (DSC)

To sense the presence of PEO in the fiber mats, DSC (TA Instrument DSC Q100 V9.0 Build 275) was carried out in the −50–150 °C temperature range, at a heating rate of 20 °C·min−1 under a nitrogen flow (50 mL.min−1). Samples (6.0 ± 0.1 mg) were heated up to 150 °C at a rate of 20 °C·min−1 (first scan) and then quenched to −50 °C at a rate of 100 °C·min−1. Afterwards, they were heated again up to 150 °C (second scan) at a rate of 20 °C·min−1. The melting temperature (Tm) was defined as the temperature maximum of the melting endotherm.

2.3.4. Thermal Gravimetric Analysis (TGA)

A TGA Q500 V6.3 build 189 from TA Instruments was used in the range of 0–600 °C under a nitrogen flow of 40 mL·min−1. The heating rate chosen was 20 °C·min−1 for conventional TGA and 40 °C·min−1 in case of high-resolution TGA with a resolution parameter of 4. Actually, the heating rate was continuously adjusted to track changes in the sample decomposition rate. This parameter was tuned within an eight-step scale to maximize the weight loss resolution. The ±1 °C accuracy on the degradation temperature determined from the derivate of the weight losses temperature curve was established.

2.3.5. Enzymatic Biodegradation

In vitro biodegradation of chitosan and chitin fibrous mats was performed by incubating the testing circular samples (diameter 10 mm) with three different media: PBS, chitotriosidase and lysozyme, at 37 °C, for the period of three weeks. The dilution factor was 9/11. After treatment, the specimens were carefully washed with deionized ultrapure water to stop further enzymatic hydrolysis, and then dried under vacuum at room temperature for two days prior to biodegradation rate estimation. All measurements were performed for three replicates of samples and averaged to obtain the final result.

2.3.6. Mechanical Properties—Tensile Strength on CsU Based Fiber Mats

Tensile testing was performed with Instron equipment following an already described procedure [25]. In all cases the collected samples (before, after the stabilization, and acetylation procedure) were obtained after 6 h ESP (Figure 1b). Next, they were cut to the specimens with the following dimensions, 3 cm length × 0.5 cm width, dried overnight under vacuum without heating and placed between the jaws of the Instron. Young’s modulus (MPa) and break strain (%) were automatically calculated by Instron software (Bluehill 2, Elancourt, France). Experiments were performed at 25 °C on the specimens with dimensions 3.0 × 0.5 cm, which were dried overnight under vacuum without heating.

3. Results and Discussion

3.1. Electrospinning of Two-Component Water–Acidic Solutions Containing CsU and PEO

For the preparation of micro- and nano-fibrous mats, two types of high molecular weight and medical grade chitosans (CsU) of fungus origin (CsU1 Mv ~174,000 and CsU2 ~205,000, degree of deacetylation (DDA) ~65%, Table 1) were used for electrospinning (ESP), by using two component solutions containing CsU and PEO (Mv ~900,000). Number of experiments aiming to find appropriate ESP conditions by tuning the water:acid ratio (from 95:5 to 85:15) of the CsU solutions, the concentration of the stock CsU solution (from 4.77 to 3.88 wt%), as well as concentration of the stock PEO water solution (from 4.73 to 3.68 wt%) and CsU:PEO ratio (from 88:12 to 50:50) were carried out. It was estimated that defect-free membranes (CN14 sample code, Figure 2a) can be successfully electrospun at 25 °C, fixed 60:40 CsU/PEO ratio, using the initial concentrations of the stock PEO and CsU solutions as follows: 3.94 wt% (150 mg PEO in 3.8 mL water) and 4.4 wt% (150 mg CsU in 3.25 mL water and 0.163 mL acetic acid). All attempts outside these parameters to produce blended fibers easily detachable from the collector surface were not satisfied or even did not result in fiber formation.
Moreover, instability of the jet leading to drops with the time of the ESP, were observed. The detailed literature survey confirmed these findings [26,27,28,29,30]. To overcome these difficulties further, studies were carried out with addition of surfactant to CsU/PEO ESP solution.

3.2. ESP of Three-Component Water–Acidic Solutions Containing CsU, PEO and Triton-X 100

Triton-X 100 is considered as a comparatively mild nondenaturing surfactant, reported in numerous references frequently used for ESP chitosan [26,27]. Addition of such nonionic surfactant to the CsU/PEO mixture is expected to decrease the viscosity of the polymer solution. Moreover, some plasticizing effects could open a prospect for broadening the window of electrospinning possibilities of CsU:PEO water–acidic solutions. It should be also noticed that Triton X-100 has no antimicrobial properties [27].
Following the above described preparation procedures (Scheme 2), Table 2 and Table 3 show different three-component solutions containing CsU-PEO-Triton X-100, dissolved in water–acidic media. Solutions of a composition at constant 60:40 CsU:PEO ratio varying only the concentration in the range 0.5 wt% ÷ 0.01 wt% of Triton X-100 were firstly examined (Table 3). The obtained mixtures were subjected to detailed viscosity measurements at 25 °C (Figure 3a). As a rule, increasing the surfactant content in the mixtures decreases the viscosity that dropped reaching its lower level for CN32 ESP sample containing the higher surfactant concentration (0.5 wt%) (Figure 3a). The mixtures were electrospun and high quality mats easily detachable from the collector were obtained in all cases. In order to resolve the morphology of the as prepared fibers ESEM was performed (Figure 3b).
Linear dependence of the mats’ defects disappearance on the concentration of Triton X was observed as exemplified by Figure 3b. A lot of bead defects are observed on the CN33 image, i.e., at low concentration of Triton X, the amount of these defects progressively decreases while increasing the concentration (CN34 and CN36 images) and completely disappear at high concentration (CN32). The decrease of the interfacial tension in presence of Triton X, notably at the air/water droplet where the jet is generated favors the electrospinning process leading to the formation of smooth and beadless nanofibrous chitosan-based mats. Moreover, the addition of surfactant decreases the viscosity of the polymer solution, reduces the onset voltage required to induce spinnability allowing polymer solution to remain spinnable over a longer period of time and thus improving reproducibility of the process. Furthermore, the obtained CsU:PEO porous mats keep their fibrillar morphology after subsequent treatment with a mixture of dry absolute ethanol EtOH/0.5 M NaOH for 5 min followed by three times washing with deionized water (for 5 min). This procedure is applied to the collected mats in order to stabilize them in neutral aqueous media. It aims to combine two effects, i.e., the deprotonation of the NH3+ group of the chitosan and the dissolution of the PEO and Triton X-100 resulting in pure CsU nano-fiber mats and therefore increasing the membrane stability in neutral or weak alkaline aqueous media as physiological and cell culture media, required for tissue engineering applications.
As can be seen from Figure 3, the structure of the purified and stabilized 2D scaffolds is entirely preserved. They are highly porous and without defects. Taking into account the composition, concentration of Triton X-100, viscosity measurements and quality of the mats, CN36 sample mat was selected as the one with the best characteristics (Figure 3b). The TGA and DSC profiles of the electrospun CN36 fibers before and after their deprotonation and purification were recorded and compared to the profiles of the pure CsU, and pure PEO (as a powder) (Figure 4) [15,16,17].
The TGA curves of the CN36 before stabilization shows clearly two degradation steps. The first one corresponds to the degradation of CsU (around 300 °C) and the second (around 400 °C) to the degradation of the PEO part. The TGA curves of the CN36 after stabilization shows also the main degradation step (around 300 °C) connected with degradation of CsU and one very small peak (shoulder like) around 400 °C related to the degradation of PEO traces in the mats. The stabilization process is thus able to preserve the chitosan fiber from the dissolution and to remove the main part of PEO from the electrospun mats, leading to chitosan 2D scaffolds.
The DSC data confirm these observations. On the first heating run of the CN36 sample before stabilization, two distinct endotherms were observed. The first one corresponds to the PEO melting endotherm (around 60 °C). The second broad endotherm could be attributed to the evaporation of the water absorbed by CsU (around 100 °C). Following the fast cooling, the second heating run was started. On the recorded thermogram only one melting peak of PEO around 60 °C appeared. The disappearance of the second peak (around 100 °C) could be connected with the full elimination of the absorbed water [31]. The DSC curves of the CN36 after stabilization also displayed two main peaks at the first heating run and one (around 60 °C) during the second run having very low intensity.
In order to entirely remove PEO, CN36 sample was additionally washed three times with deionized water for 30 min and the DSC measurement was repeated. The persistence of the PEO melting peak was detected but its intensity progressively decreases i.e., the peak slowly disappeared with the washing time. However, PEO elimination from 60:40 CsU:PEO ratio compositions at washing time of 45 min was not complete.
In this context, the major aim of next studied compositions was to reduce the PEO content in the starting CsU:PEO mixture without affecting the produced mats’ quality by finding the appropriate Triton X-100 concentration. For each of the following CsU:PEO ratios, 70:30, 80:20, 85:15, 88:12 up to 90:10, the concentration of Triton X-100 was adjusted in order to compensate for the increase of the viscosity due to the decrease of the PEO content and therefore preserve the formation of defect-free fiber mats (Table 3 and Figure 5a).
Figure 5b shows that increasing the Triton X-100 concentration until 0.4 wt% allows to reach a viscosity around 5 Pa·s at 85 s−1 for a solution containing as low as 10% of PEO therefore leading to well-defined fiber mats. The most appropriate concentrations of Triton X-100 for each composition are given in Figure 5a. The criteria used were the stability of the jet during the ESP, the quality of the obtained mats and their porous fiber morphology evidenced by ESEM (Figure 5c).
The mats obtained consist of well-defined fibers and are highly porous before and after the stabilization. Both TGA and DSC measurements of CN49 mat sample (Figure 6) evidenced the decrease of the PEO content in the fiber and its quasi-complete removal after the stabilization step for 15 min.
By applying the three-component solution approach and the outlined ESP limits (determined for CsU1 type), well defined nano-fibrous mats based on CsU2 of higher molar mass and viscosity were obtained revealing the robustness of these conditions. The best compositions and ESP parameters are summarized in Table 2. The collected high-quality mats based on CsU2 (L10204) were characterized by ESEM analyses before and after stabilization (Figure 7). The obtained 2D scaffolds before as well as after stabilization are free of any kind of defects as drops, beads, holes, etc.
The most important advantage of the proposed three-component ESP is that, with small adjustments of the surfactant concentration, CsU of different molecular weights with close DDA can be successfully electrospun with a low content of PEO. Moreover, the PEO can be entirely removed by the described washing/stabilization process.

3.3. Reacetylation of the Electrospun Chitosan Mats into Chitin Nanofiber Mats

In order to tune the mechanical and degradation properties of the nanofiber mats, the conversion of chitosan into chitin by reacetylation of the electrospun mats based on high molecular weight CsUs was investigated. Indeed, such reacetylation process gives the opportunity to obtain nanofibers of chitin that are difficult to get directly by ESP since chitin is poorly soluble in most solvents. For that purpose, the CN73 (CsU1 (L09306), 82:12 CsU:PEO ratio, 0.2 wt% Triton X-100) and CN9_10 (CsU2 (L10204), 88:12 CsU:PEO ratio, 0.2 wt% Triton X-100) electrospun and stabilized samples were immersed in a methanol solution of acetic anhydride (see Scheme 3. In this medium, the membranes did not dissolve and the amine groups of the chitosan can be acetylated again and thus converted back from chitosan into chitin. After, applying the acetylation treatment, the membranes were additionally washed and dried by previous established procedure (see Section 2.2.3, Scheme 3). Then, they were analyzed by ESEM that evidenced the successful conservation of their fibrous structure (Figure 8).
First indication of the chitosan-based membranes’ reacetylation into chitin is a clear change of their solubility in dilute acidic aqueous conditions. Indeed, while the chitosan mats are quickly dissolved in these conditions, after the chemical modification of the amine groups, the mats resist solubilization, as it is expected for chitin. The reaction occurrence was additionally supported by the improvement of the fiber mats’ thermal stability after reacetylation (Figure 9).
Since a higher thermal stability is observed when the N-acetyl content increases as well as the crystallinity [10], one may conclude that chitosan nanofibers have been successfully converted back into chitin ones [20,32].

3.4. Biodegradation Properties of the Nanofiber Mats

These polysaccharide mats are expected to be quite stable in PBS buffer but rather sensitive towards enzymatic degradation [33]. Therefore, we tested the hydrolytic stability of the chitin and chitosan mats in PBS buffer and compared this to data obtained in the presence of two enzymes: Human 3-Chitotriosidase (HCHT) and Lysozyme. The biotransformation of chitosan and chitin fibrous mats was observed only in the presence of HCHT enzyme (Figure 10). The detected weight losses were more than 90% for chitin specimens and around 87% for chitosan ones. HCHT is able to hydrolyze both chitin and chitosan via an endoprocessive mechanism. The preferences of HCHT subsites for acetylated (chitin) versus nonacetylated (chitosan) sugars confirmed that the catalytic activity of the enzyme on chitin is major compared to the catalytic activity on chitosan. Nevertheless, the difference of their catalytic efficiency does not exceed a factor of 10. After 3 weeks of incubation, both materials being highly degraded, no major difference between the two polymers is observed. In the presence of Lysozyme, the degradation was not detected for both investigated samples. The latter is expected, as it is well known that the biotransformation of high molecular chitin membranes with Lysozymes proceeds very slowly [34]. In addition, the Lysozymes primarily affect the chitin component in the chitosan-based materials, hence they are poorly degradable, which is with good agreement with the presented data in Figure 10 [35,36,37].

3.5. Mechanical Properties Evaluation

The mechanical properties of different types of samples, i.e., ESP chitosan mats obtained before, after stabilization and chitin conversion were investigated. Tensile testing data are summarized in Table 4. The Young’s modulus is one of the most crucial factors for fiber performance evaluation [18]. As a rule, comparing the mats before and after the stabilization, the Young’s modulus increases after the stabilization i.e., the chitosan deprotonation and PEO removal. A slight decrease around 10% of the tensile stress and strain at break was detected (Table 4). Remarkably, the mechanical strength of the chitosan mats obtained after stabilization reaches similar values as those after reacetylation, i.e., made of chitin. These results show that the stabilization process allows getting comparable mechanical properties values for chitosan and chitin 2D biomimetic scaffolds which have made them ideal candidates for their further biomedical application, especially as scaffolds for skin regeneration [26,38].

4. Conclusions

Well-defined and stable chitosan based 2D biomimetic scaffolds mats were successfully prepared by reproducible ESP of high molecular weight and medical grades CsUs in the presence of PEO and given amounts of Triton X-100 as surfactant. The Triton X-100 addition combines several advantages. The sensitivity of the ESP was successfully overcome. Thus, the concentration of CsU in the starting CsU:PEO ratio was easily varied. Finally, the surfactant addition allows getting nano-fibrous membranes at high CsU content (up to 90%) from which PEO is easily removed. The proposed stabilization and purification approach provided long-term water and physiological media stability and entirely PEO removal from the as-spun CsU membranes preserving at the same time the initial nanofiber morphology. It was achieved by simple neutralization, without any use of chemical cross-linkers or chlorine-containing organic solvents. Remarkably, the stabilized chitosan nanofiber mats, exempt from PEO, exhibit high Young’s modulus and improved mechanical properties, making them suitable for handling in medical applications.
Furthermore, acetylation procedure was investigated and proved to be effective to adjust the solubility, the thermal and the enzymatic stability of the nanofiber mats by converting chitosan mats into chitin ones. In other words, the proposed reaction strategy allowed preparation of well-defined chitosan and chitin nanofibrous mats with predefined mechanical properties and biodegradation abilities (fast enzymatic biodegradation in some cases and slower on the others). The latter can be extremely useful towards a variety of biomedical purposes as in a wound dressing field and/or tissue engineering.

Author Contributions

Conceptualization, C.J. and M.G.; methodology, A.A. and C.J.; validation, N.T.-M., A.A. and C.J.; formal analysis, A.A.; investigation, N.T.-M.; resources, C.J. and M.G.; data curation, A.A., and C.J.; writing—original draft preparation, N.T.-M.; writing—review and editing, A.A., C.J. and M.G.; supervision, A.A. and C.J.; project administration, C.J.; funding acquisition, C.J. All authors have read and agreed to the published version of the manuscript.

Funding

The present work was supported by the Science Policy Office of the Belgian Federal Government (IAP 7/05). CERM thanks the Walloon Region for supporting research on chitosan in the frame of CHITOPOL, TARGETUM, GOCELL and HOMECELL projects. CIP thanks the Walloon Region for supporting research in the frame of GOCELL and HOMECELL.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

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Scheme 1. Production of chitosan (CsU) by deacetylation of chitin (CsE).
Scheme 1. Production of chitosan (CsU) by deacetylation of chitin (CsE).
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Scheme 2. Schematic representation of the ESP solutions preparation protocol.
Scheme 2. Schematic representation of the ESP solutions preparation protocol.
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Figure 1. Electrospinning technique sketch (a) and collected CsU-based mats (b).
Figure 1. Electrospinning technique sketch (a) and collected CsU-based mats (b).
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Scheme 3. Reacetylation reaction procedure of chitosan into chitin.
Scheme 3. Reacetylation reaction procedure of chitosan into chitin.
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Figure 2. ESEM images of electrospun fibers from a two component solution of the chitosan (4.4 wt% CsU1) and PEO (60:40 ratio) (CN14, Table 2) (a) before and (b) after stabilization and PEO removal.
Figure 2. ESEM images of electrospun fibers from a two component solution of the chitosan (4.4 wt% CsU1) and PEO (60:40 ratio) (CN14, Table 2) (a) before and (b) after stabilization and PEO removal.
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Figure 3. Viscosity vs. shear rate (a) and ESEM image of electrospun membranes (b) for solutions of the CsU1:PEO 60:40 and various contents of Triton X (see Table 3).
Figure 3. Viscosity vs. shear rate (a) and ESEM image of electrospun membranes (b) for solutions of the CsU1:PEO 60:40 and various contents of Triton X (see Table 3).
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Figure 4. Thermal behavior of CsU1 (black traces), PEO (green curves), CN36 mat before (red traces) and after stabilization and purification (blue traces and grey traces after additional washing). TGA curves (a) and TGA derivatives (b); DSC curves first (c) and second (d) heating ramps.
Figure 4. Thermal behavior of CsU1 (black traces), PEO (green curves), CN36 mat before (red traces) and after stabilization and purification (blue traces and grey traces after additional washing). TGA curves (a) and TGA derivatives (b); DSC curves first (c) and second (d) heating ramps.
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Figure 5. Minimal Triton X-100 concentration for achieving ESP of CsU/PEO solutions of various ratios (a); viscosity of CsU1:PEO 90:10 solutions for various Triton X-100 concentration at 25 °C (b); ESEM analysis of the collected mat of the corresponding solution (Table 3) (c).
Figure 5. Minimal Triton X-100 concentration for achieving ESP of CsU/PEO solutions of various ratios (a); viscosity of CsU1:PEO 90:10 solutions for various Triton X-100 concentration at 25 °C (b); ESEM analysis of the collected mat of the corresponding solution (Table 3) (c).
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Figure 6. Thermal behavior of CsU1 (black traces), PEO (green curves), CN49 mat before (red traces) and after (blue traces) stabilization and purification. TGA curves (a) and TGA derivatives (b); DSC curves first (c) and second (d) heating ramps.
Figure 6. Thermal behavior of CsU1 (black traces), PEO (green curves), CN49 mat before (red traces) and after (blue traces) stabilization and purification. TGA curves (a) and TGA derivatives (b); DSC curves first (c) and second (d) heating ramps.
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Figure 7. ESEM analysis of CsU2 (L10204) based mats.
Figure 7. ESEM analysis of CsU2 (L10204) based mats.
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Figure 8. ESEM analysis of electrospun CsU1 and CsU2 mats before, after stabilization and after reacetylation.
Figure 8. ESEM analysis of electrospun CsU1 and CsU2 mats before, after stabilization and after reacetylation.
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Figure 9. TGA analysis of electrospun CsU1 mat before (black) and after (red) reacetylation.
Figure 9. TGA analysis of electrospun CsU1 mat before (black) and after (red) reacetylation.
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Figure 10. Biodegradation of CsU1 (L09306) based stabilized membranes and its derivate chitin (CsE) based membranes in different media for a period of three weeks.
Figure 10. Biodegradation of CsU1 (L09306) based stabilized membranes and its derivate chitin (CsE) based membranes in different media for a period of three weeks.
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Table 1. General information about the used medical grade CsUs.
Table 1. General information about the used medical grade CsUs.
Chitosan CodeMolecular Weight (Mv) (g/mol)Degree of Acetylation (mol %)Apparent Viscosity (1% sol. in 1% HAc) (mPa·s)
CsU1 (L09306)174,00032.3115
CsU2 (L10204)205,00034.0125
Table 2. Electrospinning conditions: solution composition and voltage.
Table 2. Electrospinning conditions: solution composition and voltage.
Mat Samples
Code *
Type of
CsU
Used
Initial CsU:PEO
Ratio
Final Solution
Conc.
(wt%)
Triton X-100
Conc.
(wt%)
ΔV
(kV)
CN14CsU1
(L09306)
60:404.22-27.0
CN3660:404.220.0528.0
CN64_6585:154.320.2030.0
CN7388:124.330.2034.0
CN5090:104.340.4031.0
CN7_8ACsU2
(L10204)
60:404.220.0520.0
CN5_6A85:154.320.1028.0
CN9_10A88:124.330.2030.4
* CsU initial conc. = 4.40 wt% in solvent HAc/H2O, PEO initial conc. = 3.94 wt% in solvent deionized H2O, Mixing time of CsU and PEO solutions = 1 h, ESP time = 6 h, Debit 1 mL·h−1, Distance between collector and the needle = 15 cm, Temperature of ESP = 25 °C.
Table 3. Electrospinning conditions for CsU1(L09306):PEO.
Table 3. Electrospinning conditions for CsU1(L09306):PEO.
Mat Samples CodeInitial CsU:PEO Ratio *Triton X-100 (wt%)Voltage (kV)
CN3260:400.522
CN360.05 **25
CN340.0326
CN330.0125
CN4170:300.1 **25
CN4880:200.0527
CN400.1 **27
CN4785:150.327
CN490.2 **28
CN460.127
CN7388:120.2 **35
CN4390:100.135
CN440.332
CN500.4 **31
CN450.527
* CsU initial conc. = 4.40 wt% in solvent HAc/H2O, PEO initial conc. = 3.94 wt% in solvent deionized H2O, mixing time of CsU and PEO solutions = 1 h, ESP time = 6 h, debit 1 mL·h−1, distance between collector and the needle = 15 cm, temperature of ESP = 25 °C. ** Mat samples obtained with the most appropriate concentration of Triton X-100.
Table 4. Tensile properties of the electrospun chitosan (CsU) nanofiber mats before and after stabilization, and after reacetylation (CsE conversion).
Table 4. Tensile properties of the electrospun chitosan (CsU) nanofiber mats before and after stabilization, and after reacetylation (CsE conversion).
Sample
Code
Type of
CsU
Used
Initial
CsU:PEO
Ratio
Young’s
Modulus *
(MPa)
Tensile Stress at Break *
(MPa)
Tensile
Strain at Break *
(%)
Before Stabilization and Purification (bs) CsU
CN36 bsCsU1
(L09306)
60:40155± 226.99 ± 0.138.55 ± 1.63
CN64_65 bs85:1579 ± 222.12 ± 0.232.99 ± 0.83
CN7_8A bsCsU2
(L10204)
60:40114 ± 1811.27 ± 2.8120.81 ± 7.8
CN5_6A bs85:15147 ± 1910.98 ± 1.4714.70 ± 1.51
CN9_10A bs88:12147 ± 219.49 ± 0.9712.32 ± 1.79
After Stabilization and Purification (as) CsU
CN36 asCsU1
(L09306)
60:40181 ± 257.54 ± 0.9710.44 ± 4.85
CN64_65 as85:15125 ± 193.36 ± 0.533.67 ± 1.36
CN7_8A asCsU2
(L10204)
60:40191 ± 3410.70 ± 2.0116.75 ± 4.37
CN5_6A as85:15276 ± 3110.70 ± 0.8710.87 ± 1.18
CN9_10A as88:12224 ± 229.14 ± 0.229.97 ± 1.08
After Reacetylation(ar) CsE
CN9_10AarCsU2
(L10204)
88:12216 ± 237.56 ± 0.358.44 ± 0.95
* The values presented are averaged from five experiments at standard deviation.
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Toncheva-Moncheva, N.; Aqil, A.; Galleni, M.; Jérôme, C. Conversion of Electrospun Chitosan into Chitin: A Robust Strategy to Tune the Properties of 2D Biomimetic Nanofiber Scaffolds. Polysaccharides 2021, 2, 271-286. https://doi.org/10.3390/polysaccharides2020019

AMA Style

Toncheva-Moncheva N, Aqil A, Galleni M, Jérôme C. Conversion of Electrospun Chitosan into Chitin: A Robust Strategy to Tune the Properties of 2D Biomimetic Nanofiber Scaffolds. Polysaccharides. 2021; 2(2):271-286. https://doi.org/10.3390/polysaccharides2020019

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Toncheva-Moncheva, Natalia, Abdelhafid Aqil, Moreno Galleni, and Christine Jérôme. 2021. "Conversion of Electrospun Chitosan into Chitin: A Robust Strategy to Tune the Properties of 2D Biomimetic Nanofiber Scaffolds" Polysaccharides 2, no. 2: 271-286. https://doi.org/10.3390/polysaccharides2020019

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