Inventions, Volume 9, Issue 3 (June 2024) – 7 articles

With the emergence of Industry 4.0 in intralogistics, the need for flexible material handling solutions is increasing. While conventional conveyor systems are often too inflexible to meet changing requirements. Automated guided vehicles offer an answer, additional solutions are required for companies relying on already busy and crowded shop floors. This paper presents a concept for a periphery-free electrified monorail system (PEMS) that enables flexible material transport with minimal floor requirements. The PEMS is based on classic electrified monorail technology, and requires no additional peripheral devices within the rail system. Installation and maintenance costs are kept to a minimum through simplified branching elements and a battery-powered energy supply for the vehicles. The modular design of the rail elements further allows transport on standardized Euro-pallets. Moreover, a taxonomy for evaluating the passivity of branching elements of electrified monorail systems is introduced. The functionality of the PEMS was validated by conducting real experiments using a prototype, The results show that the PEMS provides high flexibility in terms of layout design and usage, allowing for fast adaption to the changing requirements of intralogistics. Full article

In light of the European Union’s zero-emissions policy and the growing demand for energy associated with technological advances, it is necessary to consider adopting technologies and innovative solutions that simultaneously reduce greenhouse gas emissions while increasing potential extraction from existing hydrocarbon deposits, for example. This can result in increased production from deposits with low reservoir energy values or those in which the energy value does not allow the resource to be exploited on its own. By using a hydraulic drilling nozzle that harnesses the hydraulic energy of the fluid stream for workover, the possibility of increasing the contact between the reservoir layer and the producing well increases in direct proportion to the number of small-diameter radial wells drilled with a hydraulic rotary head from a horizontal well toward the reservoir layer. The main aspect of this paper is to outline an algorithm for the design of rotary drilling heads to maximize the use of the hydraulic energy from fluid streams flowing from the face of innovative drilling tools. The presented design algorithm allows changing the mutual position between the holes in the face section and the angle of the holes with respect to the longitudinal axis of the designed hydraulic rotary nozzle, simplifying the design work. The use of the rotary head developed using this algorithm enables seamless drilling in rocks with compressive strength R_c = 50 MPa, considering the drilling progress at ROP = 4 mm/s. Full article

Workers in the construction industry must endure different weather conditions, long working hours, and engage in repetitive and strenuous jobs with unrealistic deadlines. Sick leaves, caused by accidents and by work-related diseases, are common in the construction industry. Hand–arm vibration from hand-held power tools is a cause of significant ill health (disorders of the blood vessels, nerves, and joints). Self-compacting concrete (SCC) is a fluid concrete and does not need to be vibrated. Despite the health advantages of SCC, its market share in Sweden is lower than in comparable countries. The aim of this article is to describe views, opinions, and knowledge concerning the work environment and health in concrete casting and to identify barriers and facilitators of SCC usage. Semi-structured interviews were conducted with 24 interviewees from the construction industry in Sweden. The answers were analysed from a human–technology–organisation (HTO) perspective in order to identify barriers and facilitators for a broader usage of SCC. The results indicate that knowledge about SCC is low within the Swedish construction industry, including educational institutions; when SCC is chosen, it is chosen exclusively due to its technical characteristics, and not because it eliminates vibrations. Barriers to a broader usage of SCC comprise an incomplete knowledge base, clients who never choose it, recipes that are said to be too demanding, and workplace traditions. Facilitators comprise large companies investing in knowledge development about SCC and engaged persons promoting it. This study used an HTO-based model (BTOH) to identify barriers and facilitators for a broader usage of SCC, thus contributing to a deeper understanding of reasons for the low usage of SCC and ways of increasing it. Full article

In medium- and short-range underwater application scenarios, thanks to the superior performance in transmission bandwidth, link latency, and security, underwater wireless optical communication (UWOC) is growing to be a promising complement to the mature underwater acoustic communication technique. In order to extend the future 6G Internet of Things (IOT) to various challenging and valuable underwater scenarios, the underwater spatial coverage and transmission performance has been actively discussed in typical seawater environments. However, almost all current works focus on underwater scenarios including light-emitting diode (LED) transmitters with well-known Lambertian optical beams and fail to characterize the scenarios adopting LED transmitters with distinctive non-Lambertian beam patterns. For addressing this limitation, in this article, the coverage performance of non-Lambertian UWOC for 6G is analyzed and illustrated. Furthermore, the switchable optical beam configuration scheme is proposed and estimated for UWOC. Numerical results illustrate that, compared with about 15.42 dB signal-to-noise ratio (SNR) fluctuation amplitude for UWOC with baseline Lambertian optical beam configuration, the corresponding SNR fluctuation amplitudes of UWOC based with two typical non-Lambertian optical beams are 8.71 dB and 24.60 dB. Furthermore, once the receiver depth is increased to 6.0 m, the SNR fluctuation amplitude for the above three UWOC coverage with distinct beam configuration could be reduced to 5.61 dB, 1.58 dB, and 10.33 dB, respectively. Full article

The use of tag devices in marine environments has become indispensable in attaining a better understanding of marine life and contributing to conservation efforts. However, the successful deployment and operation of underwater tags both depend significantly on their hydrodynamic characteristics, particularly their resistance to motion and stability in various environmental conditions. Herein, a comprehensive study on the hydrodynamic characteristics and optimization of an underwater tag designed for monitoring blue sharks is presented. Firstly, a validation process is conducted by comparing the computational fluid dynamics (CFD) results with the experimental data from Myring’s study, focusing on the resistance characteristics of the tag’s body and the impact of various operational conditions. Subsequently, the validated CFD model is applied to assess the hydrodynamic performance of the tag under different flow conditions, velocities, and angles of attack. Through iterative simulations, including mesh independence studies and boundary condition adjustments, the study identifies key parameters influencing the tag’s resistance and stability. Furthermore, the paper proposes and implements design modifications, including the incorporation of stabilizing fins, aimed at minimizing resistance and improving the tag’s equilibrium position. The effectiveness of these design enhancements is demonstrated through a comparative analysis of resistance and pitching moments for both preliminary and optimized tag configurations. Overall, the study provides valuable insights into the hydrodynamic behavior of underwater tags and offers practical recommendations for optimizing their design to minimize interference with the movement of tagged marine animals. Full article

Pre-flight inspection and maintenance are essential prerequisites for aviation safety. This study focused on developing a real-time monitoring system designed to assess the condition of composite material structures on the exterior of aircraft. Implementing such a system can reduce operational costs, enhance flight safety, and increase aircraft availability. This study aims to detect defects in aircraft fuselages manufactured from composite materials by applying image visual recognition technology. This study integrated a drone and an infrared camera for real-time image transmission to ground stations. MATLAB image analysis software (MATLAB 2020b) was used to analyze infrared (IR) images and detect structural defects in the aircraft’s appearance. This methodology was based on the inspection of damaged engine cowlings. The developed approach compares composite material conditions with known defects before and after repair, considering mechanical performance, defect size, and strength. Simultaneously, tests were conducted on various composite material panels with unknown defects, yielding favorable results. This study underscores an integrated system offering rapid detection, real-time feedback, and analysis, effectively reducing time, and potential hazards associated with high-altitude operations. Furthermore, it addresses blind spots in aircraft inspections, contributing to effective flight safety maintenance. Full article

A new afterburner installation is proposed, fueled with pure hydrogen (100%H₂) or hydrogen–methane mixtures (60% H₂ + 40% CH_4, 80% H₂ + 20% CH₄) for use in cogeneration applications. Two prototypes (P1 and P2) with the same expansion angle (45 degrees) were developed and tested. P1 was manufactured by the classic method and P2 by additive manufacturing. Both prototypes were manufactured from Inconel 625. During the tests, analysis of flue gas (CO₂, CO, and NO concentration), PIV measurements, and noise measurements were conducted. The flue gas analysis emphasizes that the behavior of the two tested prototypes was very similar. For all three fuels used, the CO₂ concentration levels were slightly lower in the case of the additive-manufactured prototype P2. The CO concentration levels were significantly higher in the case of the additive-manufactured prototype P2 when 60% H₂/40% CH₄ and 80% H₂/20% CH₄ mixtures were used as fuel. When pure H₂ was used as fuel, the measured data suggest that no additional CO was produced during the combustion process, and the level of CO was similar to that from the Garrett micro gas turbine in all five measuring points. The NO emissions gradually decreased as the percentage of H₂ in the fuel mixture increased. The NO concentration was significantly lower in the case of the additive-manufactured prototype (P2) in comparison with the classic manufactured prototype (P1). Examining the data obtained from the PIV measurements of the flow within the mixing region shows that the highest axial velocity component value on the centerline was measured for the P1 prototype. The acoustic measurements showed that a higher H₂ concentration led to a reduction in noise of approximately 1.5 dB for both afterburner prototypes. The outcomes reveal that the examined V-gutter flame holder prototype flow was smooth, without any perpendicular oscillations, without chaotic motions or turbulent oscillations to the flow direction, across all tested conditions, keeping constant thermal power. Full article