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Inorganics 2014, 2(2), 168-176; doi:10.3390/inorganics2020168
Published: 29 April 2014
Abstract: Literature confirms an improvement in the overall TE properties due to the in situ InSb nano-dispersed phases located along the grain boundaries in several double-filled InxYzCo4Sb12 skutterudites. However, the single-filled InxCo4Sb12 reports contribute enhancement in TE properties solely on the nature of In as a void filler. To qualify the effect of In on the TE properties on multiple-filled skutterudites several multiple-filled Ce0.1InxYb0.2Co4Sb12 skutterudite samples, with nominal composition Ce0.1InyYb0.2Co4Sb12 (0 ≤ y ≤ 0.2), were synthesized. A double-filled base-line sample Ce0.1Yb0.2Co4Sb12 was also synthesized and characterized to create a much fuller depiction of the nature of In and its impact on the TE properties of the filled Co4Sb12-based skutterudite materials. Our results confirm that small amounts of In can be effective at increasing electrical conductivity in the multiple-filled Ce0.1InyYb0.2Co4Sb12 skutterudite. An increased mobility and thus electrical conductivity result in a 15% increase in the dimensionless Figure of Merit, ZT, in the nominal sample composition, Ce0.1In0.05Yb0.2Co4Sb12, which exhibits a state of the art ZT > 1.4 at T = 820 K.
Binary skutterudites, such as CoSb3, naturally form a covalently bonded structure, with low coordination numbers, possessing some of the fundamental conditions in favor of a high performance thermoelectric (TE) material; such as, a large unit cell, heavy constituent atomic masses, low electronegativity differences between the metallic and pnicogen atoms, and naturally occurring large carrier mobility values . The general formula for the cubic unit cell is κ2M8X24, which is typically written in its simplest form as MX3 
The skutterudites novel Phonon Glass Electron Crystal (PGEC) structure allows for optimization of thermal and/or electrical properties of these systems. A PGEC material candidate is a compound structure which resembles a system that simultaneously behaves as phonon glass and an electron single crystal, meaning the material should have a short phonon mean free path and a long electron mean free path. Phonon glasses have a very high degree of scattering, where electron crystals have a very low degree of scattering, thus the PGEC material would be best optimized by minimizing thermal conductivity (κ) while maximizing electrical conductivity (σ) [3,4,5,6,7,8,9]. This type of “designer materials approach” or “tuning” of the electrical and thermal properties lend themselves well to the approach of maximizing the TE properties of the material. A material’s thermoelectric properties are measured via the Dimensionless Figure of Merit, ZT:
Originally, In was introduced into these antimonide based skutterudites as an interstitial doping element which would enter the empty Co cages, as reported by He et al . In, in the single-filled InxCo4Sb12 skutterudite, is successfully observed solely as a void filler via synchrotron X-ray powder diffraction. However, the role of In as a dual filler, as assumed in the previously reported double-filled YbxInyCo4Sb12, is not well understood. Peng et al. report an enhanced σ and a decreased κ as the In content increases in the double filled Yb0.2InyCo4Sb12 [15,21]. In the study herein, multi-filled Ce0.1InyYb0.2Co4Sb12 (0 ≤ y ≤ 0.2) samples were synthesized and compared to double-filled Ce0.1Yb0.2Co4Sb12 in order to gain further understanding of the nature and role of In in a multi-filled skutterudite system. As multiple heavy elements are introduced into the Co4Sb12 skutterudite, a deviation in location and behavior of In is observed as compared to that of the reported single-filled and double-filled systems. In the present study, In, as well as Yb, have formed in situ secondary InSb and Yb2O3 nanophases which are visibly distributed along the grain boundaries. The presence of the InSb nanophases, also reported in Li et al. , positively affect the TE performance of the material. However, a more unconventional synthesis and preparation method was used herein which is much more simplistic than the Li et al method; yet, exudes similar nanostructure results with a favorable influence on the electronic behavior of the skutterudite.
2. Results and Discussion
X-ray patterns clearly show the presence of InSb and Yb2O3 secondary phases (Figure 1a,b). SEM images confirm the presence of nanophases migrating toward the grain boundaries (Figure 2). Quantitative energy dispersive X-ray spectroscopy (EDS) results also verify the presence of InSb and Yb2O3 nanophases. The DSC curve (Figure 3) validates the presence of the secondary InSb phase revealing an endothermic peak present at ≈ 490 °C. The melting temperature of bulk InSb is 527 °C; however, melting point depression is most likely observed in these samples due to the encapsulation of the InSb within the structure. Because nanoparticles have a much greater surface to volume ratio than bulk materials, they also have reduced cohesive energies, or bonds with neighbors, as seen in the Lennard-Jones potential . Also, according to Lindemann’s criterion, the cohesive energy of a material is proportional to the melting temperature . Therefore, depending on the size of the nanoparticle, it is concluded that atoms on or near the surface require less energy to melt and thus melt at lower temperatures than the bulk material . The melting point of Yb2O3 (≈ 2355 °C) is nearly 5 times greater than that of the observed endothermic peak in the DSC curve; therefore Yb2O3 is stable where the peak occurs. Like the double filled system in Li et al , the presence of In as a secondary InSb phase has an effect on the thermoelectric properties of the multiple filled system.
Temperature dependent thermopower (α) and electrical conductivity (σ) are shown in Figure 4 and Figure 5, respectively. Upon observing the thermopower or Seebeck plot, it is evident that an initial addition, y = 0.05, of the third filler, In, increases the α by −10 µV/K, this increase in α is confirmed by the decrease in carrier concentration, n, which is observed in Figure 6. However, only small amounts of In addition positively affect the α. As more In is added to the multi-filled skutterudite the α decreases to nearly the same value as the double-filled Ce0.1Yb0.2Co4Sb12 material. The σ also increases with initial increase of In concentration with a limit on electrical conductivity improvement between y = 0.1 and y = 0.2. The initial increase in σ is reflected by an increase in mobility of carriers, µ (Figure 7). Small additions of In as a third filler increase both the α and the σ compared to the double filled Ce0.1Yb0.2Co4Sb12 sample. Total thermal conductivity, κ, is unchanging as the third filler of In is added to the double filled Ce0.1Yb0.2Co4Sb12 (Figure 8). Additional In does not affect the κ of the material. Therefore, as the κ of the multi-filled Ce0.1InyYb0.2Co4Sb12 is invariable, the σ and α increase with small additions of In, with a limit to thermoelectric improvement between In amounts of y = 0.1 and y = 0.2. Overall the multiple filling effect ultimately enhances the ZT as compared to the double filled skutterudite by approximately 15%. The ZT, as shown in Figure 9, is enhanced due to multiple filling as well as an increase in ZT over the entire temperature range 300 K > T > 850 K with a maximum ZT > 1.4 at ≈ 820 K in sample Ce0.1In0.05Yb0.2Co4Sb12.
3. Experimental Section
The high purity elements Co powder (99.998% Alfa Aesar, Ward Hill, MA, USA), Sb shot (99.9999% Alfa Aesar), Yb powder (99.9% Alfa Aesar), In ingot (99.99% Alfa Aesar), and Ce powder (99.99 Alfa Aesar) were prepared by mixing, evacuating, and sealing stoichiometric amounts in a quartz tube. The quartz was heated in a Carbolite furnace with the same program previously reported . It is important to note here that no quenching, cleaning, or removal from the furnace, for any reason, of the quartz, was performed during the allotted program. The quartz tubes and resulting ingots were removed from the furnace after completion of the temperature program. The resulting ingots were pulverized using a mortar and pestle, and examined by powder X-ray diffractometry (XRD) using a Rigaku Miniflex® (The Woodlands, TX, USA) diffractometer with Cu Kα radiation. The pulverized powders were then made into pellet form (15 mm diameter and ≈ 3 mm thick) using a spark plasma sintering (SPS) technique (Dr. Sinter®: SPS-515S; Fuji Electronic Industrial Co. Ltd, Kanagawa, Japan) at 873 K for 15 min. The pellets were then tested for their densities (ρD) using dimensional analysis, for their thermal conductivity (κ) by measurements of the thermal diffusivity (D) using a Netzsch Microflash® (Selb, Germany) 457 transient technique, and for heat capacity (Cp) using Netzsch Pegasus® (Selb, Germany) Differential Scanning Calorimeter (DSC) 404. All of these measurements and calculations were used to compute thermal conductivity through the equation κT = ρDCpD. The pellets were then cut into samples that were appropriately suited for measurement of their high and low temperature TE properties, carrier concentration/mobility, and microscopy analysis. High temperature electrical resistivity (ρ = 1/σ) and Seebeck coefficient (α) values were performed on an Ulvac-Riko (Kanagawa, Japan) ZEM-2 (300–800 K). Low temperature resistivity, Seebeck coefficient, and thermal conductivity were measured within temperature ranges of 6–300 K using a custom design four-probe measurement system  for resistivity and Seebeck coefficient measurements and a custom designed steady state system for thermal conductivity measurements . Carrier concentration (n) and carrier mobility (μ) were measured by a Quantum Design® PPMS (San Diego, USA) using the van der Pauw method with the magnetic field strength of B ≈ 0.5 T (5–300 K). Scanning Electron Microscopy was performed using the fractured bulk samples and sieved powders on an FE-SEM: Hitachi S4800 in order to gain a fuller understanding if micro-morphology and topology of the samples correlate to the observed TE properties as well as confirming the composition and location of InSb nanophases.
The improvement of the multiple filling was observed in both the α and σ performance of the materials. Increasing the In content improved electrical performance of the material up to a limiting point of In concentration between y = 0.1 and y = 0.2. InSb and Yb2O3 nanophases are observed in the multi-filled systems and could be contributing to electrical performance enhancement of these materials. The sustainability of the ZT over a broad temperature range allows for more applications of these materials within the temperature range of 300–800 K. It appears the limit for ZT in the Ce0.1In0.0.5Yb0.2Co4Sb12 sample has not been reached with an almost continual linear increase in ZT even at higher temperatures above 800 K. A state of the art maximum ZT of 1.4 at about 820 K was found in the multiple filled Ce0.1In0.05Yb0.2Co4Sb12. Furthermore, the ZT is still increasing at the highest measured temperature without any further contribution of the minority carriers.
We would like to acknowledge financial support acknowledge from a DOE/EPSCoR Implementation Grant (#DE-FG02-04ER-46139), and in addition, by the SC EPSCoR Office/Clemson University cost sharing. Also, thanks to recent support from a DOE subcontract to Nanosonic Inc.: E-4317: “Nanoscale Approach to High Performance Thermoelectric Composites.” Jian He would like to acknowledge financial support from NSF DMR-1307740.
Conflicts of Interest
The authors declare no conflict of interest.
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