New bio-thermoplastic elastomer composites with self-healing capacities based on epoxidized natural rubber and polycaprolactone blends reinforced with alginates were developed. This group of salts act as natural reinforcing fillers, increasing the tensile strength of the unfilled rubber from 5.6 MPa to 11.5 MPa without affecting the elongation at break (~1000% strain). In addition, the presence of ionic interactions and hydrogen bonds between the components provides the material with a thermally assisted self-healing capacity, as it is able to restore its catastrophic damages and recover diverse mechanical properties up to ~100%. With the results of this research, an important and definitive step is planned toward the circularity of elastomeric materials. Full article

Due to their low surface energy, poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) films must be treated by chemical or physical activation methods before using. Among these activation strategies, using sodium naphthalene solution is a popular one. However, the effect of this strategy’s chemical activation conditions on the surface properties of the FEP film is rarely discussed. In this study, FEP films were chemically activated by the sodium naphthalene solution with adjusting concentration, solvent, and activation time. With increasing concentration and activation time, many granular substances appeared on the surface of the FEP film. When tetrahydrofuran was used as a solvent, the color of the film gradually turned brown; when 1,3-dimethyl-2-imidazolidinone was chosen as the solvent, the color change was not very significant. The contact angle was significantly reduced from 112° before activation to 26° after activation, and the surface energy was greatly enhanced from 34 mN m⁻¹ before activation to 66 mN m⁻¹ after activation. In addition, compared with the FEP samples treated by Ar plasma, the sodium naphthalene system showed a stronger activation ability. Activated FEP films that suffered from the Ar plasma treatment could still maintain a higher energy surface than that of the pristine FEP. Full article

Bio-based polymer composites find increasing research and industrial interest in different areas of our life. In this study, cellulose nanofibers (CNFs) isolated from sugar beet pulp and nanoemulsion prepared from sugar beet pectin and pomegranate extract (PGE) were used for making films and used as coating with antioxidant and antimicrobial activities for paper. For Pectin/PGE nanoemulsion preparation, different ratios of PGE were mixed with pectin using ultrasonic treatment; the antibacterial properties were evaluated to choose the formula with the adequate antibacterial activity. The antioxidant activity of the nanoemulsion with the highest antimicrobial activity was also evaluated. The nanoemulsion with the optimum antibacterial activity was mixed with different ratios of CNFs. Mechanical, greaseproof, antioxidant activity, and antibacterial properties of the CNFs/Pectin/PGE films were evaluated. Finally, the CNFs/Pectin/PGE formulation with the highest antibacterial activity was tested as a coating material for paper. Mechanical, greaseproof, and air porosity properties, as well as water vapor permeability and migration of the coated layer from paper sheets in different media were evaluated. The results showed promising applicability of the CNFs/Pectin/PGE as films and coating material with antibacterial and antioxidant activities, as well as good stability for packaging aqueous, fatty, and acidic food products. Full article

The exploding foil initiator (EFI) system has been extensively used in ignition and detonation sequences and proved to be of high safety and reliability. Polyimide is considered the ideal flyer material for EFI due to its excellent performance, including thermal stability, outstanding mechanical properties, high radiation resistance, and excellent dielectric properties. In this study, we prepared the EFI based on a polyimide (ODPA-ODA) flyer, which is spin-coated and solidified on patterned copper film in situ. The electric explosion test shows that the prepared EFI has good working performance, and the 4000 V working voltage drove the flyer to reach a maximum velocity of 5096 m/s. The polyimide morphology and chemical structure after the electric explosion was observed by microscope, SEM, XPS, and FTIR, which showed that the polyimide flyer underwent thermal deformation and complex chemical reactions during an electric explosion. A large number of polyimide bonds broke to form new carbonyl compounds, and the opening of aromatic rings was accompanied by the formation of aliphatic hydrocarbon chains. The morphology and chemical structure analysis after the electric explosion test will lay a foundation for us to further understand the working principle and evolution process of polyimide (ODPA-ODA) flyer. Full article

For the first time, the presence of acetone in the casting solutions of polyacrylonitrile (PAN) in dimethylsulfoxide or N-methyl-2-pyrrolidone was studied with regards to thermodynamical aspects of phase separation of polymeric solutions induced by contact with non-solvent (water), formation and performance of porous membranes of ultrafiltration range. The positions of the liquid equilibrium binodals on the phase diagrams of these three-component and pseudo-three-component mixtures were determined. For PAN—N-methyl-2-pyrrolidone—water glass transition curve on a ternary phase diagram was plotted experimentally for the first time. The real-time evolution of the structure of mixtures of PAN with solvents (co-solvents) upon contact with a non-solvent (water) has been studied. The thermodynamic analysis of the phase diagrams of these mixtures, together with optical data, made it possible to propose a mechanism of structure formation during non-solvent induced phase separation of different mixtures. The addition of acetone promotes the formation of a spongy layer on the membrane surface, which decreases the probability of defect formation on the membrane surface and keeps finger-like macrovoids from the underlying layers of the membrane. It was shown that the molecular weight cut-off (MWCO) of the membranes can be improved from 58 down to 1.8 kg/mol by changing the acetone content, while polymer concentration remained the same. Full article

This work aims to enhance the polarity of natural rubber by grafting copolymers onto deproteinized natural rubber (DPNR) to improve its compatibility with silica. Poly(acrylic acid-co-acrylamide)-grafted DPNR ((PAA-co-PAM)-DPNR) was successfully prepared by graft copolymerization with acrylic acid and acrylamide in the latex stage, as confirmed by FTIR. The optimum conditions to obtain the highest conversion, grafting efficiency, and grafting percentage were a reaction time of 360 min, a reaction temperature of 50 °C, and an initiator concentration of 1.0 phr. The monomer conversion, grafting efficiency, and grafting percentage were 91.9–94.1, 20.8–38.9, and 2.1–9.9%, respectively, depending on the monomer content. It was shown that the polarity of the natural rubber increased after grafting. The (PAA-co-PAM)-DPNR was then mixed with silica to prepare DPNR/silica composites. The presence of the (PAA-co-PAM)-DPNR and silica in the composites was found to improve the mechanical properties of the DPNR. The incorporation of 10 phr of silica into the (PAA-co-PAM)-DPNR with 10 phr monomer increased its tensile strength by 1.55 times when compared to 10 phr of silica loaded into the DPNR. The silica-filled (PAA-co-PAM)-DPNR provided s higher storage modulus, higher Tg, and a lower tan δ peak, indicating stronger modified DPNR/silica interactions and greater thermal stability when compared to silica-filled DPNR. Full article

Gold nanoparticles (AuNPs) stabilized with poly(1-vinyl-1,2,4-triazole) (PVT) have been synthesized via a one-pot manner in irradiated solutions of 1-vinyl-1,2,4-triazole (VT) and Au(III) ions. The transmission electron microscopy examinations have shown that the sizes of nanoparticles formed range from 1 to 11 nm and are affected by the ratio of VT to gold ions. To study the kinetics peculiarities of the VT polymerization and assembling of AuNPs, UV-Vis spectroscopy was used. The analysis of the data obtained reveals that an inhibition period, influenced by Au(III) concentration, is followed by the polymerization of a monomer. Importantly, the absorbed doses, corresponding to the onset of rapid polymerization, correlate with the doses at which the accelerated formation of AuNPs begins. The kinetics aspects, which could lead to such an effect, are discussed. Full article

Stress shielding secondary to bone resorption is one of the main causes of aseptic loosening, which limits the lifespan of the hip prostheses and increases the rates of revision surgery. This study proposes a low stiffness polyether–ether–ketone (PEEK) hip prostheses, produced by fused deposition modelling to minimize the stress difference after the hip replacement. The stress shielding effect and the potential bone resorption of the PEEK implant was investigated through both experimental tests and FE simulation. A generic Ti6Al4V implant was incorporated in this study to allow fair comparison as control group. Attributed to the low stiffness, the proposed PEEK implant showed a more natural stress distribution, less stress shielding (by 104%), and loss in bone mass (by 72%) compared with the Ti6Al4V implant. The stiffness of the Ti6Al4V and the PEEK implant were measured through compression tests to be 2.76 kN/mm and 0.276 kN/mm. The factor of safety for the PEEK implant in both static and dynamic loading scenarios were obtained through simulation. Most of the regions in the PEEK implant were tested to be safe (FoS larger than 1) in terms of representing daily activities (2300 N), while the medial neck and distal restriction point of the implant attracts large von Mises stress 82 MPa and 76 MPa, respectively, and, thus, may possibly fail during intensive activities by yield and fatigue. Overall, considering the reduction in stress shielding and bone resorption in cortical bone, PEEK could be a promising material for the patient–specific femoral implants. Full article

Thermally conductive polyvinylidene fluoride (PVDF) composites were prepared by incorporating carbon fibers (CFs) with different lengths (286.6 ± 7.1 and 150.0 ± 2.3 µm) via cold pressing, followed by sintering. The length effects of the CF on the thermal conductivity, polymer crystallization behaviors, and mechanical properties of the PVDF composites were studied. The through-plane thermal conductivity of the PVDF composites increased significantly with the rise in CF loadings. The highest thermal conductivity of 2.89 W/(m∙K) was achieved for the PVDF composites containing 40 wt.% shorter CFs, ~17 times higher than that of the pure PVDF (~0.17 W/(m∙K)). The shorter CFs had more pronounced thermal conductive enhancement effects than the original longer CFs at higher filler loadings. CFs increased the storage modulus and the glass transition temperature of the PVDF. This work provides a new way to develop thermally conductive, mechanically, and chemically stable polymer composites by introducing CFs with different lengths. Full article

A linear polycation, poly(diallyldimethylammonium chloride), electrostatically interacts with anionic latex particles from a carboxylated butadiene–styrene copolymer in aqueous solution thus forming an interpolyelectrolyte complex. A mutual neutralization of oppositely charged latex and polycation groups occurs at W = latex/polycation = 50 w/w ratio. At W = 27, an ultimate polycation adsorption is reached, resulting in the formation of positive polycomplex particles, while at W ˂ 27, two-component systems are formed composed of positive polycomplex particles and free polycation. A film created from the W = 12 formulation shows a high toxicity to Gram-positive and Gram-negative bacteria and yeast. Repeated washing the film leads to partial removal of polycation and a 50% decrease in the activity of the film only towards Gram-negative Pseudomonas aeruginosa. The results indicate the potential for use of the mixed polymer formulations for the fabrication of antimicrobial films and coatings. Full article

The goal of producing polyetheretherketone/polyetherimide (PEEK/PEI) blends is to combine the outstanding properties that both polymers present separately. Despite being miscible polymers, it is possible to achieve PEEK/PEI multilayered blends in which PEEK crystallinity is not significantly inhibited, as opposed to conventional extruding processes that lead to homogeneous mixtures with total polymer chain interpenetration. This study investigated a 50/50 (volume fraction) PEEK/PEI multilayered polymer blend in which manufacturing parameters were tailored to simultaneously achieve PEEK–PEI adhesion while keeping PEEK crystallinity in order to optimize the mechanical properties of this heterogeneous polymer blend. The interface adhesion was characterized with the use of three-point bending tests, which proved that a processing temperature below the melting point of PEEK produced weak PEEK–PEI interfaces. Results from differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and X-ray diffraction analysis (XRD) showed that under a 350 ${}^{°}$C consolidation temperature, there is a partial mixing of PEEK and PEI layers in the interface that provides good adhesion. The thickness of the mixed homogeneous region at this temperature exhibits reduced sensitivity to processing time, which ensures that both polymers essentially remain separate phases. This also entails that multilayered blends with good mechanical properties can be reliably produced with short manufacturing cycles. The combination of mechanical performance and potential joining capability supports their use in a wide range of applications in the automotive, marine, and aerospace industries. Full article

The actual process of using a resin to glue can optimize many shortcomings in the basic traditional process of welding a motor core. For example, the use of a resin for gluing can lead to a reduction in iron loss, improve rigidity, reduce processing times, and improve product quality. When using a gluing method, the biggest challenge is the distribution of the resin; therefore, resin distribution is very much important. This experiment used fine mesh nets to eventually improve the unbalanced state of resin distribution. In this research, in order to predict real flow behavior during gluing, computer-aided engineering was used for computer simulation. The results of the simulation showed that the illustrated trend of the filling process was very much similar to the actual experimental results. The simulation results could mostly predict defects and make effective improvements, which can lead to a significant reduction in the money and time spent on experiments. The simulation results of the dipping process also showed that the distribution of resin with fine mesh nets was more even than without fine mesh nets. Fine mesh nets can eventually improve an over-flow problem, which, ultimately, causes bumps. In this research, a simulation analysis of the gluing process of a motor core with fine mesh nets was conducted, and the results show that the resin distribution and the flow front of the runner were more even than those without fine mesh nets. Full article

Triply periodic minimum surface (TPMS)-based lattice structures have gained interest for their outstanding capacity to absorb energy, their high load-bearing capacity, and their high surface-to-volume ratio. This study considered three TPMS cell topologies, including Diamond, Gyroid, and Primitive. The FDM process was used to print the lattice structures with two materials: pure polylactic acid (PLA) and carbon fiber-reinforced PLA (PLA + CF). The influence of carbon fiber (CF) incorporation, unit cell type (topologies) and size, and relative density (RD) on mechanical properties and failure patterns were explored comprehensively under uniaxial compression testing. The results demonstrate a change in the compressive modulus (0.09 to 0.47 GPa), compressive strength (2.98 to 13.89 MPa), and specific energy absorption (SEA) (0.14 MJ/m³/g to 0.58 MJ/m³/g) due to the influence of CF incorporation, cell type and size, and RD. Results indicate that the Diamond structure outperformed both Primitive and Gyroid structures in terms of compressive modulus and strength, and SEA. All the CF-based TPMS structures showed a higher compressive modulus. Compressive strength and energy absorption capacity were both slightly enhanced in most PLA + CF-based Diamond structures. On the contrary, Gyroid and Primitive structures showed better performance for pure PLA-based structures in terms of compression strength and specific absorption energy. Full article

The possibility of using microwave radiation at various stages of obtaining an unsaturated polyester composite modified with carbon nanotubes was studied. The optimal content of MWCNTs in the system was experimentally selected, having the best effect on the strength of the composite. The effect of the microwave field on the properties of a polyester composite during the microwave treatment of an oligomer, a polymerized composite, and MWCNTs before their addition into the oligomer was studied. The processes of the structure formation, the structure of the composite, the effect of the microwave radiation on MWCNTs, and the thermal stability of the resulting composites were considered. Full article

The material properties and processing of investment casting patterns manufactured using conventional wax injection Molding and those manufactured by vat photopolymerization can be substantially different in terms of thermal expansion and mechanical properties, which can generate problems with dimensional accuracy and stability before and during ceramic shelling and shell failures during the burn-out of the 3D printed casting patterns. In this paper and for the first time, the monofunctional Acryloyl morpholine monomer was used for 3D printing of casting patterns, due to its thermoplastic-like behavior, e.g., softening by heat. However, the hydrophilic behavior of this polymer led to an incorporation of up to 60 wt% of Hexanediol diacrylate, to control the water absorption of the network, which to some extent, compromised the softening feature of Acryloyl morpholine. Addition of a powdered wax filler resulted in a delayed thermal decomposition of the polymer network, however, it helped to reduce the thermal expansion of the parts. The dimensional accuracy and stability of the wax-filled formulation indicated an excellent dimensional tolerance of less than ±130 µm. Finally, the 3D printed patterns successfully went through a burn out process with no damages to the ceramic shell. Full article