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Article

Study of Internal Drainage Systems for Steel Bridge Deck Pavements

1
School of Civil Engineering and Transportation, South China University of Technology, Wushan Road, Tianhe District, Guangzhou 510641, China
2
Guangzhou Xiaoning Roadway Engineering Technology Research Institute Co., Ltd., Wushan Road, Tianhe District, Guangzhou 510641, China
3
Guangdong Nanyue Transportation Investment & Construction Co., Ltd., Baiyun Road, Yuexiu District, Guangzhou 510199, China
*
Authors to whom correspondence should be addressed.
Buildings 2022, 12(3), 284; https://doi.org/10.3390/buildings12030284
Submission received: 12 January 2022 / Revised: 17 February 2022 / Accepted: 21 February 2022 / Published: 2 March 2022
(This article belongs to the Special Issue Sustainable Building Infrastructure and Resilience)

Abstract

:
As large span steel bridges develop rapidly, the type of steel deck paving is also diversifying. However, the current steel deck paving layer is a dense-graded mixture of both upper and lower layers. This makes it difficult for water to drain out of the dense deck when it enters the interior of the deck, and the deck is easily damaged by the traffic load. This paper aims to prolong the service life of the pavement and solve the problem that the pavement is prone to water damage under the existing pavement system. In this paper, a new steel bridge deck paving system is formed by developing a new type of waterproofing binder layer material and developing an open-graded paving layer underlayment. Through indoor tests and finite element software analysis, the effect of the environment on the pull-out strength of the waterproofing binder layer material under different permaculture conditions is investigated; a suitable void ratio control range for the paving layer is explored through paving layer seepage analysis and indoor tests. The study revealed that the new epoxy resin waterproofing bonding layer was able to maintain a large pull-out strength value in a 60 °C water bath for 2 weeks. The paving with void ratios of 18, 20, and 22% were all able to drain 50% of the water inside the paving within 2 h, with excellent drainage capacity. Based on the modeling analysis and indoor test results, the target void ratio of the asphalt mix under the pavement is recommended to be controlled at 20–22%, with a void ratio in this range to solve the problem of water entering the steel bridge deck pavement and causing pavement distress.

1. Introduction

In comparison with Germany, the United States, Japan, and other countries, the steel bridge deck technology research in China started late [1,2]. Due to the special climatic environment and traffic load in China, the steel bridge decks built in the early stages with foreign experience have all suffered from early damage to varying degrees, and the steel deck paving problem is particularly prominent, resulting in a serious impact on society and the economy [3,4]. The materials often used for steel bridge deck paving at this stage are asphalt marshmallow SMA, poured asphalt mixes GA, MA, and epoxy asphalt mixes EA and FAC [5,6,7]. Typical steel bridge deck pavement structural solutions and applications in China are shown in Table 1 [8,9,10,11,12,13,14]. Due to its special material and the environment in which it is located, steel bridge decks have very high requirements for water and rust resistance [15,16]. To eliminate direct contact between the steel bridge deck and water when designing the steel deck pavement, the mix grading design requires that the water penetration coefficient should reach no water penetration [17,18]. However, during the actual construction and subsequent opening to traffic, it is difficult to ensure that the steel bridge deck paving layer is completely watertight due to construction uniformity, joints, and bridge deck paving cracking. The water inside the paving layer cannot be drained away quickly, and the water that accumulates inside the paving layer will directly react with the steel bridge deck in a redox reaction. This leads to rust and corrosion of the steel bridge panels, which in turn affects the bond strength between the paving layers and leads to delamination of the steel bridge deck paving layers [19,20,21]. Furthermore, under the action of traffic loads, this can lead to the pavement being pushed and cracked, as shown in Figure 1 which greatly shortens the service life of the steel deck pavement [22,23,24,25,26].
Olard et al., developed a five-point bending fatigue test for the performance design of wear layer of orthotropic steel bridge, and improved the service life of pavement layer through the performance design of mixture [27]; Wang et al., established a three-parameter fatigue equation model using the finite element mechanics method and four-point bending fatigue test and proposed to use the fatigue limit as the control parameter in the design of epoxy asphalt concrete. The performance of the mixture was improved through mechanical analysis and fatigue test, to improve the test life of the pavement layer [23]; Using a three-dimensional finite element model, Tae et al., evaluated the effect of pavement design parameters on the performance of four pavement systems which showed that a better bonding interface between the steel bridge deck and pavement can make the pavement resistant to the fatigue limit [28]. The above research is based on the existing pavement system, and the service life of the pavement is extended through the mechanical analysis of the pavement, the improvement of the performance of the mixture, and the improvement of the adhesive layer. However, the above research has not fundamentally solved the problem of water damage in the pavement. However, due to the current stage of paving materials, a dense-graded mix, when the water comes through the large pore position, causing joints, cracks and other problems into the steel bridge deck layer inside, the water cannot be drained in a timely manner, and in the role of traffic load, will aggravate the development of paving layer disease. To prolong the service life of the pavement layer and solve the problem that the pavement layer is prone to water damage under the existing pavement system, this paper draws on the concept of human management of flooding, using a combination of blocking and sparing a new steel bridge deck paving system, that is, the upper layer of the steel bridge deck paving using dense-graded epoxy asphalt mixture, the lower layer of the paving using open-graded asphalt mixture, while the steel bridge deck rust-proof waterproof treatment. In this paper, indoor simulated epoxy binder layer soak tests were conducted to investigate the decay rate of bond strength and acceptable soak time of the epoxy binder layer under the most adverse environmental conditions. Then, the seepage analysis software was used to set different void ratios to investigate the suitable void ratio control range for asphalt mixes for drainage pavements, and its reasonableness was verified by water infiltration tests and 60 °C dynamic stability tests. At the same time, we also verified the reliability of the performance of the drained epoxy asphalt mixes through the mix ratio design.

2. Experiment on the Effect of Water Immersion on Epoxy Resin Bonded Layers

To study the impact of water into the interior of the paving layer on the epoxy resin waterproofing bonding layer, we selected different types of waterproofing bonding layer materials for indoor water soaking resistance test research. As the steel bridge deck is generally in a natural environment such as a large river and sea, environmental humidity, and the environment contains a large amount of water salt, very easy to produce erosion of the steel bridge panel, and the temperature of the steel bridge panel after exposure to the sun is high, therefore, we use room temperature water bath, room temperature salt bath, 60 °C water bath three kinds of environment in the indoor test for steel plate immersion simulation test.

2.1. Waterproofing Bonding Layer Materials

In this paper, we select the waterproof viscous layer oil A, B component materials. Component A, B material test results are shown in Table 2 and Table 3, where component A is divided into high viscosity component A1 and low viscosity component A2, component B is divided into low viscosity component B1, B2, and high viscosity component B3.
There are six possibilities for mixing the AB component of the waterproofing bonding layer: A1B1, A1B2, A1B3, A2B1, A2B2, A2B3. The epoxy mixing composition table is shown in Table 4 below.

2.2. Laboratory Simulation Test

(1)
In this experiment, 30 × 30 cm2 steel plates were used and polished using a grinding machine with a roughness control of 100~120 μm and cleanliness greater than Sa3.0 grade, for a total of 12 pieces, as shown in Figure 2.
(2)
Each steel plate is separated into 6 areas using transparent tape, each area being the same size, as in Figure 3.
(3)
The mixing and application were carried out following the mixing requirements provided by the material supplier, with an application volume of 0.4 kg/m2 epoxy forming requirements as shown in Table 5 below.
(4)
Maintenance conditions: selection of conditions (room temperature water bath, 60 °C water bath, room temperature saltwater bath), maintenance time (1 week, 2 weeks, 4 weeks, 8 weeks), as in Figure 4.
(5)
The pull-out test was carried out after maintenance, using high-strength epoxy AB adhesive as the binder for the pull-out head, see Figure 5 for the pull-out test.

3. Results and Discussion

3.1. The Effect of Coating with Different Epoxy Resin Waterproofing Tack Coat Oils

From the viewpoint of the coating effect on the surface of the steel plate, combination 3 and combination 6 have the best mixing effect and can adhere to the steel plate evenly and effectively; combination 1 has more small bubbles on the surface, combination 2 and combination 4 have more bumps, as shown in Figure 6, combination 5 has more surface tension after mixing, and the epoxy resin shrinks and the steel plate is exposed, so the construction effect is the worst.
For the steel plate room temperature water bath, room temperature salt bath and 60 °C water bath immersion test, the test results are shown in Figure 7. As can be seen from Figure 7, after one week in the room temperature water bath and the 60 °C water bath, areas 1, 4, and 5 showed obvious rust stains and the epoxy resin had a poor isolation effect; after one week in the room temperature salt bath, area 5 showed obvious rust stains and the other areas showed no obvious changes.
In terms of epoxy coating effect, combination 3 (component A1 (high viscosity) and component B3 (high viscosity)) and combination 6 (component A2 (low viscosity) and component B3 (high viscosity)) are significantly better than the other component combinations, i.e., component B must be high viscosity when selecting components.

3.2. Influence of Different Epoxy Resin Waterproofing Tack Coat Oils on Pull-Out Strength in Different Environments

The results of the room temperature water bath are shown in Figure 8. In the room temperature water bath environment, with the increase of water bath time, the drawing strength of all other combinations increased first and then decreased except for combination 5. However, the pulling strength of combination 2 and combination 6 in the eighth week was still higher than the pulling strength in the first week, and the pulling strength of the other combinations in the eighth week was slightly lower than the pulling strength in the first week.
As a whole, except for combination 1, the effect of the room temperature water bath for 8 weeks on the drawing strength was not significant.
The results of the room temperature salt bath are shown in Figure 9. The initial values of the pull-out strength of combinations 3 to 6 were slightly higher than those of combinations 1 and 2 in the room temperature salt bath environment. The pull-out strength of combination 1 at week 8 was still higher than that at week 1, while the pull-out strength of combination 2 and combination 5 showed a significant decrease after week 2. The pulling strength of Combination 3 and Combination 6 tends to decrease gradually and decreases significantly after the fourth week. The pulling strength of combination 4 showed a significant decay after the first week.
Taking an overall view, combinations 1, 3, and 6 showed no significant attenuation in pulling strength after 4 weeks in a room temperature salt bath.
The results of the 60 °C water bath are shown in Figure 10. In the 60 °C water bath environment, the initial values of the pull-out strength of combination 3 and combination 5 are slightly higher than those of the other combinations. As the salt bath time increased, the pull-out strength of combination 5 showed a gradual decrease, and the other combinations showed a trend of increasing and then decreasing. Combination 2, combination 3, combination 5, and combination 6 still had a high pull-out strength in the second week, but all showed an increased decay after 2 weeks.
On the whole, combinations 3 and 5 showed no significant changes in pulling strength after 2 weeks in the 60 °C water bath, and the pulling strength values were relatively stable.
In summary, except for combination 1, the effect of a room temperature water bath for 8 weeks on the drawing strength was not significant. Combination 1, combination 3, and combination 6 did not show any significant attenuation in drawing strength after 4 weeks in a room temperature salt bath. Combination 3 and combination 5 showed no significant change in pulling strength after 2 weeks in a 60 °C water bath and the pulling strength values were relatively stable. The epoxy resin bonding oil of combination 5 is less effective due to the exposed steel plate after application. Considering the most unfavorable factors, combination 3 is the best combination of waterproofing bonding layer material that can maintain a large pull-out strength value in a water bath at 60 °C for 2 weeks.

4. Design of Mixture Proportion of Pavement Lower Layer

In this study, an open-graded epoxy bituminous concrete was used for the lower layer of the pavement to drain the water entering the interior of the structural layer in time through large pores. The mixture is designed without changing the permanent load of the bridge, that is, without changing the thickness of the structural layer.

4.1. Mixing Ratio Design

In this paper, the design of drained epoxy asphalt mixes is based on the OGFC-13 mix grading curve. Three types of aggregates, 10~15 cm, 5~10 cm, and 0~3 cm, with mineral powder, lignin fiber, epoxy resin, and matrix asphalt, were used for the mix ratio design, and the test results of various raw materials met the specification requirements [29,30,31].
Within the design range of the OGFC-13 gradation, three sets of preliminary gradations with different coarsenesses were designed by adjusting the proportion of each ore material. The blending ratios and sieve passage rates for each grade of the preliminary grades are shown in Table 6 and Table 7, respectively.
Table 8 gives the initial test bitumen dosage of aggregates for each group of minerals Pb.
According to Table 9, the results of the Marshall test of the initial grading of OGFC-13 asphalt mix, and also based on the expected void ratio of 21.0%, the passage rate of 2.36 mm was determined to be 14.2%, and the asphalt-aggregate ratio of the OGFC-13 asphalt mix was initially determined to be 5.2%, the ratio of asphalt to epoxy in the asphalt-aggregate ratio was 1:1, and the fiber admixture was 0.3% of the mix.
The Marshall specimens and rutting plates were prepared with an asphalt-aggregate ratio of 5.2%, and the specimens were tested for high-temperature stability, low-temperature crack resistance, and water stability according to standard conditioning [32,33,34]. The test results are shown in Table 10.

4.2. Effect of Void Ratio on the Performance of Drained Mixes

According to Table 9, a plot of 2.36 mm sieve passage rate versus void fraction can be fitted (e.g., Figure 11). According to the fitted %, equation, the passage rate of 2.36 mm sieve in the grading curve of the drained epoxy asphalt mix was adjusted to synthesize grading curves with void ratios of 18%, 20%, 22%, and 24% respectively. Formed rutting slabs were subjected to water penetration tests and dynamic stability tests at 60 °C. The test results are shown in Figure 12. As can be seen from Figure 12, when the void ratio is at 18%, the water penetration coefficient can meet the required value, but is closer to the required value; when the void ratio is greater than 22%, the high-temperature stability of the mix is relatively poor, and under extreme loading conditions, the paving layer may show rutting disease. Comprehensive water infiltration coefficient and dynamic stability index, it is recommended that the void ratio of drainage epoxy asphalt mixture is controlled at 20~22%.

5. Checking Calculation of Drainage Capacity under Pavement

In the previous part, the feasibility of the pavement performance of the lower layer of drainage pavement is verified through the mix design. In this paper, the seepage analysis module seepage/w in GeoStudio software is used for the seepage analysis of the pavement. By setting the asphalt pavement models with different void ratios, the time of water discharge in the structural layer is checked to obtain the void ratio of the mixture that meets the requirements.

5.1. Seepage State Analysis

The upper layer of the paving is a dense-graded asphalt pavement with small voids, so there is no large amount of water infiltrating into the lower layer of the paving through the upper layer of the paving, and the lower layer of the paving is proposed to be an open-graded drainage type pavement with a larger void rate than that of the upper layer of the paving. When a small amount of water infiltrates into the lower pavement from the local area, the infiltrated water can move according to the cross slope of the bridge deck, and the infiltrated water can never fill up the lower pavement, so the lower pavement is always in a non-saturated state. The pavement subgrade is in an unsaturated state, i.e., the interior of the pavement substructure is a state where gas, liquid, and solid forms co-exist. In this state, the seepage of asphalt pavement is affected by load, temperature, seepage volume, and unsaturated suction, and the seepage forces are very complex [11]. This paper uses seepage analysis software to simulate the actual situation, as it is difficult to calculate the seepage situation in this state comprehensively and accurately.

5.2. Criteria for Assessing the Drainage Capacity of Paving Layers

Referring to the AASHTO GDHS-4-1993, the drainage quality is classified into five grades of excellent, good, moderate, poor, and very poor when draining 50% of the internal water used in the pavement layer for pavement drainage design [35]. The drainage capacity assessment criteria are shown in Table 11. Steel bridge decks are heavily loaded with traffic and are generally in rainy areas with frequent rainfall. If the drainage capacity of the pavement does not reach excellent, the pavement is prone to water damage under the action of dynamic water pressure under the action of traffic load, so this study requires that the drainage capacity of the pavement should reach excellent.

5.3. Paving Layer Parameters

The general thickness of the steel bridge deck pavement layer is 6~7 cm, of which the underlayment layer is generally 3~3.5 cm. In this paper, 3.5 cm thick hot mix epoxy asphalt concrete was used as an example to calculate the thickness of drainage pavement structure layer under different void ratios without changing the self-weight of the underlayment layer. The design void ratio of hot mix epoxy asphalt concrete is generally 1.5%, and the gross volume relative density is about 2.60, with a unit weight of about 91 kg per square meter, while the drainage pavement void ratio is generally 18–24%, corresponding to a gross volume relative density of about 2.02–2.20, resulting in a calculated thickness of 4.1–4.5 cm.
To be conservative, the thickness of the lower layer of the pavement was set at 4.0 cm and the void ratio was set at 18%, 20%, and 22% to calculate the time required to drain the water inside the pavement. When the parameters are set, the void rate should be finite, so it is also necessary to measure the void rate and the effective void rate, fit the relationship between the two, determine the effective void rate corresponding to 18%, 20%, and 22% of the void rate, the relationship between the void rate and the effective void rate graph as Figure 13.

5.4. Seepage Calculation Model

Due to the dense-graded asphalt pavement on top of the pavement, the pore water in the lower layer of the pavement never reaches a saturated state. The analysis is therefore carried out under the most unfavorable conditions, assuming that the initial condition of seepage in the lower pavement layer is saturated and that the drainage process is transient. The pavement drainage process was modeled and analyzed using a 22% void ratio as an example.
(1)
Modeling
The width of the road surface is 15.5 m, the thickness of the pavement layer is 4.0 cm, the cross slope of the road surface is set at 2%, and rectangular drainage ditches are set on the side of the road. The model is meshed with a quadrilateral grid, with a cell size of 0.01 m, a total of 7755 nodes, and 6200 cells, and the local diagram of the model is shown in Figure 14.
(2)
Material set-up
In unsaturated asphalt pavements due to the presence of gas, a small amount of air in the form of bubbles makes the water in the voids compressible, i.e., a larger amount of air forms a continuous gas phase in the asphalt concrete. At this stage, a significant difference between the pore air pressure and the pore water pressure begins to appear, thus the matrix suction is constantly changing as the volumetric water content varies. The material setting mainly requires the determination of the volumetric water content function and the hydraulic conductivity function. The volumetric water content function was selected as the volumetric water content data point function, estimated as the grain size data, with the saturated soil water content set at 16.64%, maximum suction at 20 kPa, compressibility set at 1.0 × 10−0.5 kPa, and the volumetric water content function as shown in Figure 15a; the hydraulic conductivity function was estimated as Van Genuchten, with a permeability coefficient of 0.0206 m/s and residual water content is 10% of the saturated soil water content, and the hydraulic conductivity function is shown in Figure 15b.
(3)
Boundary condition setting
The model simulates the internal drainage of the paving layer, the initial conditions need to be determined during the analysis, the paving layer underneath is a permeable material, the lower-lying groove is a steel plate, the steel plate is impermeable, the initial conditions are set to the initial head coincides with the steel plate. A unit flow function was set up on the surface of the paving layer to simulate the paving layer filling process. After the paving layer was full of water, the surface of the paving layer was a free boundary, and then the drainage analysis started, with the drainage outlet being the roadside drainage ditch and zero pressure head. The location 12.5 m from the middle (junction of the slow lane and hard shoulder) was selected as the model analysis point to analyze the variation of the internal volume water content of the paving layer at this location with time. When the internal volume water content of the paving layer at this location is close to the set residual water content, it can be judged that the water inside the paving layer has been discharged.
(4)
Transient analysis
We set the model analysis time with a duration of 15 days and a step size of 2 h. Follow the steps above to analyze models with 18% and 20% pavement void fractions.

5.5. Results Analysis

Based on the results of the analysis, the variation of the volumetric water content inside the paving layer at a distance of 12.5 m from the center with time is given in Figure 16. It shows that the paving with 18%, 20%, and 22% void ratios are all able to drain 50% of the water inside the paving within 2 h, with excellent drainage capacity.
When drained to 270 h, the pavement with a void ratio of 22% reaches the designed residual water content, there is relatively little water inside the pavement and basically, no water is discharged afterward. When drained to 330 h, the pavement with a void ratio of 20% reaches the designed residual water content, there is relatively little water inside the pavement and basically, no water is discharged afterward. When the paving layer with a void ratio of 18% was drained to 360 h, the water inside the paving layer was greater than the design residual water content and the drainage was still not complete. From the water immersion on the epoxy resin bonding layer of the test results can be seen, waterproofing bonding layer material can be in the 60 °C water bath for 2 weeks (336 h) to maintain a large pull-out strength value. Combined with the test results of the influence of water immersion on the epoxy resin adhesive layer and the test results of the mixture ratio of the lower layer of the pavement, the target void ratio of the pavement layer is suggested to be 20~22%.

6. Conclusions

Through different components of epoxy resin materials, the steel bridge deck waterproofing binder layer was developed and the effect of different environments on the performance of the waterproofing binder layer was studied through different permaculture conditions. Based on the developed waterproofing binder layer, a new steel bridge deck paving system was developed. The appropriate porosity of the pavement layer is studied through laboratory tests and seepage analysis, with the following main findings:
  • Considering the most unfavorable factors, combination 3 is the best combination of waterproofing bonding layer material that can maintain a large pull-out strength value in a water bath at 60 °C for 2 weeks.
  • Through the mix proportion design of drainage epoxy asphalt mixture, combined with the permeability coefficient and dynamic stability index, it is suggested that the porosity of drainage epoxy asphalt mixture should be controlled in 20~22%.
  • According to the analysis results of the seepage analysis software, the paving with 18, 20, and 22% void ratio could drain 50% of the water inside the paving within 2 h, and the drainage capacity was excellent. However, in terms of the drainage cycle, the paving with an 18% void ratio failed to drain the internal water in time. Comprehensive modeling analysis and indoor test results suggest that the void ratio of drained epoxy asphalt mixes should be controlled at 20 to 22%.
  • In this paper, the lower layer of drainage pavement is studied from the mixture ratio design and finite element simulation, and the feasibility of the pavement scheme is preliminarily verified. The construction research of the experimental bridge test section can be carried out to verify the use of the pavement scheme.

Author Contributions

Conceptualization, W.N. and D.W.; methodology, W.N. and D.W.; software, J.H. and J.Y.; validation, W.N. and D.W.; formal analysis, W.N., J.H. and C.J.; investigation, J.Y.; data curation, W.N.; writing—original draft preparation, W.N.; writing—review and editing, W.N., J.H. and C.J.; supervision, D.W.; project administration, D.W. and C.J.; funding acquisition, D.W. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Natural Science Fund of Guangdong Province, grant number 2019A1515011965, and Natural Science Foundation of China, grant number 51808228.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Delamination and cracking of the paving layer: (a) Early stage of longitudinal cracking of epoxy asphalt paving; (b) Longitudinal cracking and web cracking of epoxy asphalt paving; (c) Condition of binder layer for paving delamination cracking; (d) Damp condition of binder layer for paving delamination and cracking.
Figure 1. Delamination and cracking of the paving layer: (a) Early stage of longitudinal cracking of epoxy asphalt paving; (b) Longitudinal cracking and web cracking of epoxy asphalt paving; (c) Condition of binder layer for paving delamination cracking; (d) Damp condition of binder layer for paving delamination and cracking.
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Figure 2. Steel plate after grinding.
Figure 2. Steel plate after grinding.
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Figure 3. Steel plate area division: (a) Division of steel plates; (b) Coating different combinations of epoxy resin in different regions.
Figure 3. Steel plate area division: (a) Division of steel plates; (b) Coating different combinations of epoxy resin in different regions.
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Figure 4. Epoxy maintenance: (a) Room temperature saturated salt solution water bath; (b) 60 °C water bath.
Figure 4. Epoxy maintenance: (a) Room temperature saturated salt solution water bath; (b) 60 °C water bath.
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Figure 5. Pull-out tests.
Figure 5. Pull-out tests.
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Figure 6. Combination 5 shows shrinkage of the adhesive layer oil after coating, with the steel plate exposed.
Figure 6. Combination 5 shows shrinkage of the adhesive layer oil after coating, with the steel plate exposed.
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Figure 7. Maintenance of the specimen for the first week: (a) Room-temperature water bath diagram for the first week; (b) Room-temperature salt bath condition for the first week; (c) Room-temperature 60 °C water bath for the first week.
Figure 7. Maintenance of the specimen for the first week: (a) Room-temperature water bath diagram for the first week; (b) Room-temperature salt bath condition for the first week; (c) Room-temperature 60 °C water bath for the first week.
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Figure 8. Room temperature water bath drawing strength diagram.
Figure 8. Room temperature water bath drawing strength diagram.
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Figure 9. Room temperature salt bath pulling strength.
Figure 9. Room temperature salt bath pulling strength.
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Figure 10. 60 °C water bath pulling strength.
Figure 10. 60 °C water bath pulling strength.
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Figure 11. Relationship between passage rate and void fraction for 2.36 mm sieve pores.
Figure 11. Relationship between passage rate and void fraction for 2.36 mm sieve pores.
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Figure 12. Relationship between void ratio and performance of drained epoxy asphalt mixture: (a) Diagram of void ratio versus permeability coefficient; (b) Diagram of void ratio and dynamic stability.
Figure 12. Relationship between void ratio and performance of drained epoxy asphalt mixture: (a) Diagram of void ratio versus permeability coefficient; (b) Diagram of void ratio and dynamic stability.
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Figure 13. Void ratio versus effective void ratio.
Figure 13. Void ratio versus effective void ratio.
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Figure 14. Partial schematic of the model.
Figure 14. Partial schematic of the model.
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Figure 15. Material parameter settings: (a) Volumetric water content function; (b) Hydraulic conductivity function.
Figure 15. Material parameter settings: (a) Volumetric water content function; (b) Hydraulic conductivity function.
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Figure 16. Internal volumetric water content of the paving layer as a function of time.
Figure 16. Internal volumetric water content of the paving layer as a function of time.
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Table 1. Typical steel deck pavement structure options.
Table 1. Typical steel deck pavement structure options.
Paving SolutionABCDEFG
Upper layerSMAEASMAGASMAEASMA
Lower layerSMAEAGAEAGAUHPC
Start of application (years)1997200019972012200419982011
Bridge nameHumen BridgeNanjing Second BridgeSwedish Marina High BridgeBosporus Second BridgeXiling Yangtze River BridgeAkashi Kaikyo Bridge, JapanMafang Bridge
Main failure typesCrack, delaminationDelamination, bulge, crackRuts, cracksRuts, cracksDelamination, cracksRuts, cracksRuts, cracks
Table 2. Epoxy resin A component test results.
Table 2. Epoxy resin A component test results.
Physical PropertiesSpecificationsA1A2
Viscosity (23 °C, [P])1000~500048921860
Epoxide equivalent190~220197200
Specific weight (23 °C)1.0~1.21.151.05
Flash point (°C)>220245244
Table 3. Test results of component B of epoxy resin.
Table 3. Test results of component B of epoxy resin.
Physical PropertiesSpecificationsB1B2B3
Viscosity (23 °C, [P])100~800175316434762
Specific weight (23 °C)0.8~1.00.850.860.91
Acid value (mg, KOH/g)150~200157163162
Flash point (°C)>145172170186
Table 4. Oil components of the epoxy waterproof adhesive layer.
Table 4. Oil components of the epoxy waterproof adhesive layer.
Composition No.Combinations
Composition AComposition B
1A1B1
2A1B2
3A1B3
4A2B1
5A2B2
6A2B3
Table 5. Table of requirements for the use of epoxy resin components.
Table 5. Table of requirements for the use of epoxy resin components.
Composition APercentage of UseSample WeightOperation Time/25 °C, 15 gCuring Time/25 °C, 15 g
A1--5 kg
A2--5 kg
Composition B
B13:10.9 kg30 min2 h
B23:11 kg30 min2 h
B32:11 kg40 min4 h
Table 6. Mixing ratios for each grade of the preliminary grading (unit: %).
Table 6. Mixing ratios for each grade of the preliminary grading (unit: %).
Preliminary Gradation Type10~15 mm5~10 mm0~3 mmFine OreCementFiber
OGFC-13-11.5365291.51.50.3
OGFC-13-14.23352121.51.50.3
OGFC-13-17.03052151.51.50.3
Note: Fibers are wood fibers and the proportion is a percentage of the total mass of the asphalt mix.
Table 7. Passage rates for each sieve hole of the initial test ore grade.
Table 7. Passage rates for each sieve hole of the initial test ore grade.
Preliminary Gradation TypeMass Percentage (%) through the Following Mesh (Square Mesh mm)
1613.29.54.752.361.180.60.30.150.075
OGFC-13-11.5100.098.162.413.711.58.87.05.54.43.6
OGFC-13-14.2100.098.365.316.714.210.68.26.24.83.8
OGFC-13-17.0100.098.468.219.717.012.59.56.95.24.0
Table 8. Gradation test parameters.
Table 8. Gradation test parameters.
Preliminary Gradation TypeInitial Asphalt Content PbInitial Asphalt-Aggregate Ratio
OGFC-13-11.54.574.8
OGFC-13-14.24.985.2
OGFC-13-17.05.395.7
Table 9. OGFC-13 asphalt mixture preliminary gradation Marshall test results.
Table 9. OGFC-13 asphalt mixture preliminary gradation Marshall test results.
Test Item2.36 mm Sieve Pass Rate
11.5%14.2%17.0%
Asphalt-aggregate ratio (%)4.85.25.7
Maximum relative theoretical density2.6722.6562.637
Gross volume relative density of the specimen2.0412.1002.156
Void fraction VV (%)23.620.918.2
Ore material clearance rate VMA (%)32.731.029.3
Saturation VFA (%)27.832.437.8
Table 10. Results of OGFC-13 optimum asphalt-aggregate ratio tests.
Table 10. Results of OGFC-13 optimum asphalt-aggregate ratio tests.
TestIndexStandardUnitMeasured ValueRequired Value
Immersion Marshall testResidual stabilityJTG E20 T0709-2011%92.8≥90
Freeze-thaw splitting testResidual strength ratioJTG E20 T0729-2011%89.5≥85
Rutting test at 60 °CDynamic stability DS valueJTG E20 T0719-2011Times/mm17,800≥7000
Low-temperature bending testMaximum flexural strainJTG E20
T0715-2011
με3412≥2500
Permeability testWater seepage coefficientJTG E20
T0730-2011
mL/min52254800
Analysis leakage testRun-off lossJTG E20
T0732-2011
%0.23≤0.3
Fort Kenta flight testDispersion loss rateJTG E20
T0733-2011
%7.5≤10
Table 11. Performance rating of paving layer drainage capacity.
Table 11. Performance rating of paving layer drainage capacity.
Drainage PerformanceDrainage Time (Discharge 50%)
Excellent2 h
Good2 days
Medium1 week
Poor1 month
Very poorUndrained
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Nie, W.; Wang, D.; Huang, J.; Jiang, C.; Yan, J. Study of Internal Drainage Systems for Steel Bridge Deck Pavements. Buildings 2022, 12, 284. https://doi.org/10.3390/buildings12030284

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Nie W, Wang D, Huang J, Jiang C, Yan J. Study of Internal Drainage Systems for Steel Bridge Deck Pavements. Buildings. 2022; 12(3):284. https://doi.org/10.3390/buildings12030284

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Nie, Wen, Duanyi Wang, Jian Huang, Caifeng Jiang, and Junjian Yan. 2022. "Study of Internal Drainage Systems for Steel Bridge Deck Pavements" Buildings 12, no. 3: 284. https://doi.org/10.3390/buildings12030284

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