1. Introduction
Smart or functional materials are the kind of materials that respond to external stimuli in a controlled fashion by altering one or more of their inherent properties [
1,
2]. Since the discovery of the piezoelectric effect by the Curie brothers in 1880 [
3], a lot of research efforts have been devoted to the development [
4,
5,
6] and industrial application [
7,
8] of smart materials. Examples of some well-known smart materials reported in the literature are piezoceramic [
9], piezo polymers [
10], shape memory alloys [
11], electroactive polymers [
12], electrorheological and magnetorheological fluids [
13], and covalent adaptive network polymers [
6], among others. Piezoelectric materials have shown promising results in mechanical vibration sensing [
14,
15,
16], actuation [
17,
18], and energy transduction applications [
19,
20]. Piezoelectric ceramics (e.g., lead zirconate titanate (PZT)) and piezoelectric polymers (polyvinylidene fluoride (PVDF)) are the most commonly used, commercially available piezoelectric materials. However, PZT and PVDF suffer from the following limitations: the fabrication of PZTs requires the toxic material of lead oxide to be produced, whereas PVDF is a petroleum-based polymer, and suffers from extreme temperature fluctuations and various types of radiation. Hence, there exists a need for environment friendly and natural resource-based renewable piezoelectric materials.
Electro-active paper (EAPap), discovered by Kim et al. [
21], is a cellulose-based smart material that has shown promising results as piezoelectric actuator, mechanical vibration and strain sensor, vibration energy harvesting transducer, flexible speaker, paper transistor, micro-flying object, and MEMS/NEMS device [
22]. The raw material of EAPap is cellulose that is a nontoxic, colorless, and odorless solid with a per year production of 100 billion tons on Earth from the natural resources of plants, cotton, and seaweed [
5,
23]. Some promising advantages of EAPap as a smart material are its flexibility, transparency, low cost, high mechanical strength, renewable nature, large displacement output, low actuation voltage, biodegradable characteristics, and dryness [
21,
24,
25]. The electromechanical properties of EAPap without any additive are comparable to that of PVDF, and can be substantially improved by wet drawing [
26], coating of nanolayer of zinc oxide [
27], and the hybridization of cellulose with nanocomposites [
22]. EAPap is fabricated in the form of thin film with a thickness of (20–30) μm and electrodes coated on both sides. The flexible nature of EAPap allows it to be attached to surfaces of different geometric configurations, and does not influence the resonant frequencies of the host structure, due its ultra-light weight nature. Also, the flexibility of EAPap allows it to be used in harsh vibration, where PZTs cannot be employed, due to their brittleness.
This review article places emphasis on the characterization of cellulose-based electroactive paper (EAPap) as mechanical vibration/strain sensor, actuator, and energy harvesting transducer. The actuation, sensing, and energy transduction mechanisms of EAPap are briefly summarized in a short initial section. The contents of the sections that follow are dedicated to a thorough and up-to-date discussion on the characterization and application of EAPap for flexible piezoelectric actuation, vibration or strain sensing, and mechanical vibration energy harvesting, along with possible challenges and limitations. Various parameters, such as fiber orientation, type of electrode, power, and surrounding noise, that affect the performance of EAPap are identified and discussed. The article provides a comprehensive review of the characterization and application of EAPap for mechanical actuation, sensing, and vibration energy harvesting.
3. EAPap as a Flexible Vibration/Strain Sensor
Cellulose-based electro-active paper has shown promising results as a flexible vibration and strain sensor in measuring the dynamic characteristics of vibrating structures. Some advantages of EAPap as a vibration sensor over other piezoelectric materials are its eco-friendly behavior, flexibility, light weight, natural abundance, low cost, and ease of manufacturing [
21,
32], among others. From a structural viewpoint, the piezoelectricity of EAPap is associated with the dipolar orientation and monoclinic structure of cellulose. As a flexible piezoelectric sensor, EAPap generates surface charge as a response to mechanical deformation. This phenomenon is called direct piezoelectricity, and is governed by the mathematical expression of Equation (1)
where
, and
denote the strain tensor, dielectric displacement vector, and electric field vector, respectively. The terms
,
, and
refer to matrices of piezoelectric, elastic stiffness, and dielectric permittivity constants, respectively.
When EAPap is used as sensor, no electric field is applied (
) and the charge of interest (
) is collected through the electrodes on upper and lower surfaces of EAPap. Equation (1) simplifies to the expression of Equation (2):
The piezoelectric charge constant of EAPap is determined experimentally from the expression of Equation (3) [
33]:
where the subscript
E denotes the constant electric field imposed during the pulling test for determining piezoelectric charge constant.
Figure 2 shows a schematic of the process of experimentally determining the piezoelectric charge constant using Equation (3) [
31].
The effect of directionality on the piezoelectric charge constant of EAPap was investigated by considering three different orientations, as shown in
Figure 3.
Table 1 shows the piezoelectric charge constant of EAPap for different orientation within the elastic limit.
Kim et al. [
34] investigated the possibility of EAPap as a vibration sensor. The average capacitance and relative permittivity of EAPap were found to be the same as those of commercially available synthetic PVDF. It was found that the sensing capabilities of EAPap are not useful in the presence of ambient and power noise; however, grounding and shielding of EAPap dramatically reduces the effect of noise, and EAPap can correctly capture the dynamic response characteristics (i.e., natural frequencies) of the beam without any charge amplifier. Furthermore, the grounded and shielded EAPap showed better performance as a vibration sensor than the accelerometer, as the EAPap clearly captured two twisting modes that were not clearly obtained by the accelerometer. Abas et al. [
35] characterized EAPap as a vibration sensor by impact testing and random excitation. The performance of EAPap as a vibration sensor was compared with that of PVDF. The dynamic response in the frequency domain revealed that EAPap sensor has good sensitivity to a lower level of strain and low frequency vibration; however, the usefulness of EAPap as a sensor in the high-frequency range is limited due to power noise. Also, the comparison of the time domain response of the EAPap and PVDF sensors to the same input revealed that EAPap is more sensitive to ambient and power noise than PVDF.
Kim et al. [
29] investigated the possibility of using EAPap as a piezoelectric sensor by studying the vibration control of a cantilevered beam made of aluminum. A PID-based feedback controller was employed to suppress the vibration of the beam by minimizing the output of the EAPap sensor, which was considered as a position error of the cantilevered beam. The open and closed loop performance of the controller revealed that EAPap has great potential as a piezoelectric vibration sensor. Also, comparison of the impulse responses as measured by EAPap and PZT-5H showed that EAPap has sensing capability similar to that of the piezoceramic patch (PZT-5H) for low frequency vibration as shown in
Figure 4.
Lee et al. [
36] studied the direct piezoelectricity of EAPap by subjecting the EAPap to in-plane normal static/dynamic load, and measuring the induced charge and voltage during a pull test. It was found that the piezoelectric charge constant of dimethylacetamide (DMAC) EAPap is dependent on the material orientation (0, 45, 90)° and mechanical drawing ratio (
Dr), as shown in
Table 2.
Mun el al. [
37] characterized the strain sensing behaviors of a flexible and transparent cellulose film coated with silver nanowires. Silver nanowires (AgNW) were sprayed on the dried cellulose film via a spray layer-by-layer technique; it was found that the sheet resistance decreases with an increase in the concentration of AgNW solution, and a trade-off exists between the transmittance and resistance of AgNW-coated cellulose films. The mechanical, electrical, and strain-sensing characteristic of the AgNW-coated cellulose films were quantified in the stretching and bending modes under cyclic loadings.
Ko et al. [
38] investigated the strain sensing behavior of cellulose ZnO hybrid nanocomposite (CEZOHN) in bending and longitudinal stretching modes.
Figure 5 shows the stress–strain curve and induced charge curve of the CEZOHN, while
Table 3 compares its electromechanical properties with bare and aligned cellulose [
39].
Table 3 shows that ZnO did not affect the mechanical rigidity of the cellulose; however, the piezoelectric charge constant was increased 30 times compared with bare cellulose, and 6 times compared with aligned cellulose. The stretching test showed that the induced current signal of CEZOHN closely followed the applied stretching strain, as shown in
Figure 6.
4. EAPap as a Flexible Actuator
Among the various available electro-active polymers (EAPs), conductive polymers [
40], ionic polymer metal composite [
41], dielectric elastomers [
42], gel-polymers [
43], and so on, EAPap has been spotlighted as a promising biomimetic actuator. Some noticeable characteristics of EAPap as an actuator are its large displacement output, dryness, flexibility, low actuation voltage, biodegradability, low power consumption, and light weight nature [
21,
44,
45]. Various parameters that influence the performance of EAPap as an actuator are its fabrication processes, type of solvent in which cellulose pulp is dissolved, deposition of electrode and the geometry of the pattern of the electrode, mechanical stretching, and environmental conditions of temperature and humidity. A comprehensive literature review on various aspects of EAPap, its hybrid nanocomposites, and applications up to 2016 can be referred to in a previous paper [
22] from the same authors. In this section of the paper, we review some fundamental aspects of EAPap as an actuator for mechanical applications.
As a flexible piezoelectric actuator, EAPap works on the principle of converse piezoelectricity, where an external electric field induces mechanical strain in EAPap. Yun et al. [
46] experimentally quantified the converse piezoelectric charge constant using Equation (4).
where
S denotes the in-plane induced strain,
E is the externally applied electric field, and the subscript
T denotes boundary condition of constant stress during the applied electric field. The subscripts 1 and 3 refer to the in-plane and out-of-plane orientation of the sample, respectively. The
d33 mode of the piezoelectric charge constant can be quantified from the general relation of Equation (5) for converse piezoelectric effect [
33].
Yun et al. [
47] investigated the performance of a thin stretched EAPap film in the form of unimorph type and stacked type actuators as functions of frequency and applied electric field. The bending displacement of the stacked actuator (
d33 mode) was found to be strongly dependent on frequency of operation such that an increasing operating frequency caused an exponential decrement in the piezoelectric charge constant. For a unimorph actuator (
d31 mode), the bending displacement was observed to be a linear function of the applied voltage and almost independent of the operating frequency, as shown in
Figure 7.
The performance of the EAPap not only depends on the material fiber orientation, but also on the electrode pattern, which is usually deposited as a thin layer on both sides of the EAPap. Ridley et al. [
48] studied pattern electrode of fishbone geometry, and compared it with the previous research on rectangular electrode pattern [
49]. Both types of electrode pattern geometries were compared in terms of bending displacement, resonance frequency, and electrical power consumption. The maximum actuator force and the corresponding maximum mechanical power output of the EAPap actuators were obtained from the bending displacement via Equations (6) and (7), respectively.
where
F and
Pmax are the maximum actuator force and maximum mechanical power output, respectively. The term δ refers to the measured bending displacement of EAPap,
I and
E denote the moment of inertia and Young’s modulus of the EAPap, respectively. The quantities
b,
h, and
L are the width, thickness, and length of the EAPap sample, respectively.
The performance of the rectangular and fishbone electrodes were compared in terms of bending displacement, resonance frequencies, electrical power consumptions, mechanical power output, and actuator efficiency on two samples of EAPap, namely DCell and cellophane; as shown in
Table 4.
Although the fishbone pattern of electrodes showed 30–60% improvement in the actuator efficiency (mechanical power output/electrical power consumption), its electrodes were more severely damaged than rectangular electrodes as a result of more electric field concentration around the ‘fingers’ of the fishbone pattern.
The mechanical stretching effect also affects the performance of the EAPap. Kim et al. [
50] observed the lattice elongation of cellulose fibrils due to in-plane tensile stress along the stretching direction by X-ray diffraction method. They stretched the cured cellulose film at different ratios (
DR = 1.1, 1.5, and 2.0).
Figure 8 shows a comparison of the measured wide X-ray diffraction data of the stretched EAPap film with the non-stretched EAPap for 2θ angle from (5 to 40)°.
Two peaks were observed for the stretched EAPap, as well as for the non-stretched one, that is, 110 and
, respectively. The first peak (110) for the non-stretched EAPap was observed at ~12.2°, which was slightly lower than any of the three stretched EAPaps (~12.5°). The second peak was observed at 20.6° for both the stretched and non-stretched EAPap; however, for the stretched EAPap with a
DR of 2.0, the 1
0 peak became dominant, which confirmed the improvement of the EAPap as an actuator in the stretching direction of the sample. The performance of the EAPap is also maximized with a conductive coating on its surface. Kim et al. [
51] electrochemically deposited conductive polyaniline on a cellulose paper. The performance of the coated EAPap increased three times compared with the non-coated EAPap. Furthermore, it was observed that in terms of bending displacement, a tri-layer EAPap actuator performed better than a bi-layered actuator.
Figure 9 shows a schematic of the bilayer and tri-layer EAPap actuators coated with conductive polymers (CP–EAPap actuators).
Various test methods have also been developed to measure the pertinent performance parameters of EAPap as a flexible actuator. Of these test methods, tip deflection, radius of curvature, and blocked force are the important parameters that measure the performance of EAPap as a bending actuator [
52].
Figure 10 shows the three types of performance parameters, that is, (a) free displacement, (b) blocked force, and (c) blocked force versus displacement relation with increasing voltage.
Kim et al. [
53] measured the blocked force of EAPap bending actuator using a microbalance, and compared it with a cantilever beam model blocked force.
Figure 11 shows the comparison of measured blocked force with the theoretical blocked force calculated from the relation of Equation (8):
where
P is the theoretical blocked force,
E is the elastic modulus of EAPap,
I is the moment of inertia,
δ is the displacement, and
L is the length of the EAPap.
Figure 11 shows that the theoretical and measured blocked force have minute uncertainty up to a DC voltage of 4 V. After 4 V, the measured blocked force has a deviation of 5 μN, which was considered to be in the error range. The theoretical and the measured blocked force followed the same trend against DC voltage, which confirmed the high accuracy of the measured blocked force while using a micro-balance.
Yun et al. [
52] measured the blocked force of the EAPap actuator by a custom-built force transducer. The aim of this study was to measure the blocked force of an EAPap actuator through AC actuation, rather than DC actuation.
Figure 12 shows the static and dynamic tip deflection of the force transducer under 350 V mm
−1 and 80% relative humidity condition.
Figure 12 shows that after a certain period of time, stable dynamic tip deflection of the force transducer is obtained. The transducer force was defined as the sum of the static and dynamic deflections, as given by Equation (9):
Another physical property that affects the performance of EAPap as a flexible actuator is its thickness. Yun et al. [
32] studied three actuators of thicknesses (20, 30, and 40 μm) in terms of tip displacement, blocked force, electrical power consumption, and efficiency, and found that the mechanical properties drastically increased with increasing thickness.
Figure 13 shows the tip displacements of three EAPap actuators of different thickness (20, 30, and 40 μm) with voltage and frequency variations.
Herein, it is observed that the resonance frequency corresponding to maximum displacement has increased from 3 to 7 Hz and 8 Hz as the thickness increases from 20 to 30 μm and 40 μm, respectively. Furthermore, the maximum displacement is decreasing with an increase in the thickness of the sample. The EAPap sample of 30 μm thickness showed maximum mechanical power output among the three samples.
5. EAPap as Flexible Vibration Energy Harvesting Transducer
The autonomous operation of low-power microscale electronic devices (e.g., wireless sensors, implantable medical devices) mandates the extraction of power from minute but pervasive sources, such as mechanical vibration [
20,
54,
55,
56], light [
57], heat [
58,
59], radio frequency (RF) [
60,
61], and raindrops [
62,
63], among others. Ambient vibration is an appealing energy source for micro energy transduction because of its abundance [
64,
65]. Piezoelectric materials have been extensively used for energy harvesting from mechanical vibration [
20,
66,
67]. In general, piezoceramics, such as lead zirconated titanate (PZT), are the most commonly employed materials for harvesting energy from mechanical vibration [
68,
69,
70,
71]. However, the brittle nature of PZTs hinder their application for energy harvesting from harsh vibration [
68]; and alternative materials, such as PVDF [
72,
73], ZnO piezoelectric thin films [
74], Nafion [
75], electro-active polymer (EAP) [
76,
77], and EAPap [
25], are receiving attention for energy transduction from mechanical vibration. In this section, the use of EAPap as energy harvesting transducer is reviewed. Some noticeable advantages of EAPap as an energy harvesting transducer are its light weight nature, natural abundance, low cost, eco-friendliness, and fracture tolerance [
22,
78], among others.
Abas et al. [
25] studied the possibility of EAPap as energy scavenging transducer, and found that EAPap can be employed as a flexible vibration energy harvesting transducer. Furthermore, the voltage output from EAPap energy harvester was found to be dependent on the area of electrodes deposited on EAPap. Hosseini et al. [
79] presented an analytical model for calculating the energy generated from the vibration of a cantilever substrate partially covered by EAPap material.
Table 5 shows that the analytical model was found to be in good agreement with the experimental results.
The harvested current, power, and voltage were found to be significant around the resonance frequency of the structure, and the value of load resistance (RL) and damping ratios were identified as important parameters that influence the harvested power, as shown in
Figure 14 and
Figure 15.
In an experimental study of vibrational energy harvesting from EAPap [
80], it was found that the frequency response functions (FRFs) of voltage and current show a monotonic trend with an increase of the load resistor from 100 kΩ to 1 MΩ; however, the current FRFs showed an opposite trend from voltage FRFs. Also, the output power FRFs did not show a monotonic trend. Abas et al. [
81] studied the effect of electrodes of different materials on the energy harvesting capabilities of EAPap.
Figure 16 shows that three different specimens of EAPap were prepared with electrodes of gold, silver, and aluminum, respectively.
Figure 17 shows that for different area of electrodes, the EAPap specimen with aluminum electrodes was found to produce the largest open circuit voltage, compared with the EAPap specimens of gold and silver electrodes.
Figure 18 shows that although the peak-to-peak voltage output from all the specimens increased as the amplitude of the input acceleration to the cantilever vibration bender was increased, the rate of increase of the output voltage was identified to decrease with increasing input acceleration.
Abas et al. [
82] developed a coupled-field finite element model (FEM) of EAPap energy harvester, and verified the results experimentally.
Figure 19 compares the experimental and FEM results of the voltage output from an aluminum cantilever bender bonded with EAPap.
Mun et al. [
27] uniformly coated a nanolayer of zinc oxide on the surface of a regenerated cellulose film, and found drastic improvement in the electromechanical properties of the zinc oxide nanocoated cellulose film (ZONCE), as shown in
Table 6.
Herein, the piezoelectric charge constant of ZONCE is observed to be 3.5 and 5 times higher than the cellulose EAPap and PVDF, respectively.
Figure 20 shows that the potential application of ZONCE for vibration energy harvesting was also demonstrated in a cymbal type vibration energy harvester. The peak-to-peak force (F
p-p), output voltage (V
p-p), induced current (I
p-p), and power output (W
p-p) of ZONCE were found to be comparable to those of nanogenerators made of ZnO nanorodes and nanowires.
Im et al. [
83] investigated the effect of width reduction on a cantilever type EAPap energy harvester, and found that the widthwise split of EAPap and the cantilever beam resulted in more electrical energy than a single beam of the same total width.
6. Conclusions
This review article summarizes the characterization and applications of cellulose-based electro-active paper (EAPap) as a flexible mechanical vibration/strain sensor, actuator, and vibration energy scavenger. The experimental process of determining the piezoelectric charge constant of EAPap has been discussed. The piezoelectric charge constant of EAPap is dependent on the orientation of fibers of cellulose, and has the highest value for the fiber orientation of 45°. The average capacitance and relative permittivity of EAPap have been found to be similar to that of PVDF. Although the EAPap sensor has shown better performance than the accelerometer in measuring the lower modes of vibration, its sensing capabilities are strongly influenced by the ambient and power noise, which can be dealt with via grounding and shielding of the EAPap sensor. EAPap has also shown promising results as a strain sensor. The electromechanical properties and strain sensing capabilities of EAPap have been tremendously enhanced by chemically growing ZnO nanorodes on cellulose. The important parameters that influence the harvested current, power, and voltage output from the EAPap energy scavenging transducer are materials of the electrodes, area of the electrodes, load resistance, and damping of the vibration bender. Some noticeable parameters that affect the performance of EAPap as an actuator are the pattern of electrodes (rectangular, fishbone etc.), mechanical stretching, conductive coating, environmental conditions of temperature and humidity, and thickness of the EAPap. Although EAPap has the obvious advantages of biocompatibility, natural abundance, recyclability, eco-friendliness, flexibility, fracture tolerance, ease of manufacturing, and light weight, further research efforts are needed to overcome the possible challenges associated with the real world applications of EAPap, such as the following:
Its stability in harsh environment of high temperature and relative humidity.
The decrement in the Young’s modulus of EAPap with an increment in the relative humidity due to hydrophilic nature of cellulose.
The decrease in the dielectric constant and subsequent actuation behavior of EAPap due to the vaporization of water molecules at elevated temperatures.
Poor performance of EAPap vibration sensor in the presence of power and surrounding noise.