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Review

Green Synthesis of Heterogeneous Visible-Light-Active Photocatalysts: Recent Advances

by
Alessio Zuliani
* and
Camilla Maria Cova
Center for Colloid and Surface Science (CSGI) & Department of Chemistry, University of Florence, Via della Lastruccia 3, Sesto Fiorentino, 50019 Florence, Italy
*
Author to whom correspondence should be addressed.
Photochem 2021, 1(2), 147-166; https://doi.org/10.3390/photochem1020009
Submission received: 18 June 2021 / Revised: 13 July 2021 / Accepted: 20 July 2021 / Published: 27 July 2021

Abstract

:
The exploitation of visible-light active photocatalytic materials can potentially change the supply of energy and deeply transform our world, giving access to a carbon neutral society. Currently, most photocatalysts are produced through low-ecofriendly, energy dispersive, and fossil-based synthesis. Over the last few years, research has focused on the development of innovative heterogeneous photocatalysts by the design of sustainable and green synthetic approaches. These strategies range from the use of plant extracts, to the valorization and recycling of metals inside industrial sludges or from the use of solventless techniques to the elaboration of mild-reaction condition synthetic tools. This mini-review highlights progresses in the development of visible-light-active heterogeneous photocatalysts based on two different approaches: the design of sustainable synthetic methodologies and the use of biomass and waste as sources of chemicals embedded in the final photoactive materials.

Graphical Abstract

1. Introduction

Photochemistry plays a crucial role in the so-defined “Earth green transition”, i.e., the transition towards a climate-neutral economy [1,2]. Indeed, thanks to photocatalytically active materials, it is possible to exploit sunlight as an energetical source for unlimited functions ranging from the evolution of hydrogen through water splitting to the degradation of pollutants or to photopolymerization [3,4,5,6,7,8]. Considering that the sun continuously irradiates the planet with 120,000 terawatts, amounting to almost 6000 times the Earth’s energy consumption, the potentialities of photochemistry are really unlimited [9]. However, the direct use of sunlight is still poorly exploited, while the use of the “stocked” form of solar energy, i.e., fossil fuels, represents the main power source of humanity. Indeed, the sun has been giving energy (in the form of light and heat) to the planet for over 4.5 billion years, and this irradiation has been captured and chemically transformed into fossil fuels over millions of years. Despite the sun being expected to keep shining on the Earth for at least another four billion years before becoming a full-blown giant red star whose brightness will burn the planet, the rate of production of fossil fuels is enormously slower that the rate of consumption. As a result, fossil fuels are classified as non-renewable resources (at least on a decade-scale and not on an eon-scale) [10]. Furthermore, and more importantly, the use of fossil fuels implies the release, in just a few years, of carbon accumulated over millions of years [11]. This carbon emission, mainly in the form of carbon dioxide, is faster that the ability of the planet to “capture” and fix it again, with the consequence of an atmosphere filled with carbon dioxide. A truly novel situation for mankind, generating unexpected consequences [12,13,14,15]. As a result, sunlight should be exploited in a faster and more direct way. One option could be the proper use of biomass, which is one of the greenest ways to produce energy—in the (direct) form of electricity (e.g., by burning biomass) or as hydrogen, chemical products, and biodiesels, among others [16,17]. It should be noted that, similar to the use of fossil fuels, the use of biomass consists of exploiting solar energy already converted into chemical bonds by the action of chlorophyll, i.e., nature’s photocatalyst, but in the form of renewable and carbon neutral resources. However, the use of biomass entails some important limits, such as the possible detriment of food production or, as in the case of the use of biodiesel, the release of particulates into the environment [18,19]. On the other hand, photochemistry offers, at least on a theoretical level, the possibility of directly using sunlight, avoiding all the drawbacks rising from the utilization of biomass [20].
As a result, over the last few years, national and international policies, such as those by the UN or EU, but more importantly researchers’ innovative spirit, have driven the investigation into visible light active photoactive materials for numerous achievements. Special focus should be put on photocatalysts developed by green and environmentally friendly synthesis. In fact, this approach follows the principles of sustainable development and fully fills the idea of green transition: there is no real benefit in developing a material with high photocatalytic activity, but with a negative impact on the environment due to its low-sustainable production. Many research groups have, therefore, developed different green and environmentally friendly photocatalysts, as summarized in recent reviews (Table 1).
The purpose of this mini-review is to provide a summary of the most recent insights into the development of innovative photocatalysts by focusing on visible light active materials prepared through the valorization of biomass and waste: as far as we know, a similar review is not present in the literature. In detail, this work describes, in two separate sections, photocatalysts produced via sustainable processes (i.e., focusing on the synthetic steps) and photocatalysts produced by englobing in the final product biomass or waste materials (i.e., using them as sources of chemicals).

2. A Green Synthetic Approach

A primary approach to producing sustainable photocatalysts is through environmentally friendly and green synthesis. This approach follows, as much as possible, the 12 principles of green chemistry [26,27], and suggests a rapid solution for the sustainable preparation of photocatalysts.
According to the literature, a captivating method for the green synthesis of photocatalysts is the reduction as well as stabilization/capping of metal ions using different plant extracts with high content of polyphenols, or more in general of phytochemicals. This approach is clearly not limited to the production of photocatalysts, but is also exploited for the preparation of many other catalysts and materials, such as nanocatalysts, electrodes, etc. [28]. It has to be remarked that when vegetable extracts are used for the production of photocatalysts, sunlight can be considered the central core of the methodology, being the source of energy used for the production of the phytochemicals (though photosynthesis) and activation of the produced photocatalyst, as illustrated in Figure 1.
Other approaches include solventless techniques, such as using milling tools, the use of environmentally friendly reactants, the use of mild reaction conditions, etc. Between most studied photocatalysts, a special focus should be put on those based on silver, iron, zinc, and titanium dioxide, whether supported/in combination with other compounds or in their pure form.

2.1. Silver-Based Photocatalsyts

Recently, Bi et al. described a solid-state milling approach for the preparation of silver iodide/bismuth oxide acetate (AgI/BiOAc) [29]. In details, the novel photocatalyst was prepared via a facile, green, and environmentally friendly one-pot milling method. The photocatalyst showed enhanced visible-light photocatalytic performances for the degradation of different common dyes such as methyl violet, methyl orange, malachite green, and colorless bisphenol A, in comparison with the same compound prepared via a traditional method. The iodine content was demonstrated to be capable of optimizing the energy band structure while the in situ preparation of AgI/BiOAc resulted in the catalyst possess closely contacted interfaces, a beneficial effect for the transfer and recombination of electrons and holes.
More recently, Nehru and coworkers studied the synthesis of silver nanoparticles supported over titanium dioxide (Ag@TiO2) using aloe vera (Aloe perfoliata) gel as a capping and reducing agent [30]. The material was tested in the photodegradation of picric acid under visible light irradiation. Additionally, anticancer activity against lung cancer cell lines was determined, and it was proved that the adsorption of visible light enhanced the anticancer sensitivity by killing and inhibiting cancer cell reproduction. Similarly, Ag nanoparticles, (40 nm average crystalline size according to XRD) showing photocatalytic and antimicrobial activity, were prepared using jasmine (Jasminum officinale) extract [31]. In more detail, the particles were synthesized through a simple, green, eco-friendly, nontoxic, and cost-effective method using the extract of jasmine flower as a capping and stabilizing agent. The so-synthesized particles showed good performances in the degradation of methyl blue, a standard dye for degradation test, under visible light irradiation. Additionally, the particles were proved to possess antimicrobial characteristics for both grams positive and negative bacteria. Other recently employed plant extracts for the synthesis of silver-based photocatalyst include Nīm (Azadirachta indica) tree fruit extract [32], solanum surattense (Solanum virginianum) leaves extract [33], chili (Capsicum annuum) extract [34], apple (from Malus domestica tree) and grape (from Vitis vinifera tree) extract [35], garlic (Allium sativum) extract [36], devil pepper (Rauvolfia tetraphylla) leaves extract [37], and small-flowered black hawthorn (Crataegus pentagyna) fruit extract [38]. Some plant extracts were also used for the preparation of different bimetallic photocatalysts, such Ag/CuO [39]. In details, Cyperus pangorei leaves extract was used to synthetize Ag/CuO nanoparticles by a co-precipitation method starting from Cu2+ and Ag2+ ions. The photocatalytic activity of Ag/CuO was studied in the Rhodamine B dye degradation under visible light irradiation, proving that Ag-doped with CuO improved the catalytic performances in comparison with pure CuO. The material was also tested against Gram-positive (Staphylococcus aureus-S. aureus) and Gram-negative (Escherichia coli-E. coli) bacteria.
Another green synthetic approach for the preparation of silver-based photocatalyst involved an ion exchange approach [40]. Specifically, a novel plasmonic Ag@AgVO3/BiVO4 heterostructure was prepared via an in situ topotactic sustainable ion exchange-reduction method, as illustrated in Figure 2.
The novel ternary heterostructure was composed of AgVO3 nanobelts loaded with BiVO4 nanosheets and Ag nanoparticles, which grew in situ on the surface of AgVO3 through a topotactic transformation with the assistance of polyvinylpyrrolidone (PVP). PVP not only made the recycling of Ag possible, but also induced a surface plasmon resonance effect in the composite, via a novel green approach. The photocatalytic tests for the degradation of rhodamine B indicated that the novel Ag@AgVO3/BiVO4 composite material showed a significantly enhanced photocatalytic activity under visible light irradiation compared to AgVO3, Ag@BiVO4 and Ag@AgVO3/BiVO4. This behavior was ascribed to the SPR effect of Ag NPs and to the large specific surface area combined with the stable heterostructure. The photocatalyst was also demonstrated to possess antimicrobial properties.
Liu and coworkers proposed another green method for the preparation of silver nanoparticles (50 nm) supported on AgCl using microbial culture broths and visible light irradiation [41]. In detail, the nanoparticles were prepared by first forming a colloidal dispersion of AgCl in a microbe-free aqueous lysogeny broth (Miller) solution. Then, an in situ photoreduction driven by sunlight formed small plasmonic Ag@AgCl. The biomolecular ligands of the microbial solution broth worked as a promoter of the reduction process, making the formation of novel Ag@AgCl structures with improved photochemical activity possible. Remarkably, these structures were not obtainable via a standard chemical reduction process, as shown in Figure 3.
Table 2 summarizes last works for the preparation of silver-based photocatalysts via sustainable synthetic approaches.

2.2. Iron-Based Photocatalsyts

The use of plant extracts is also largely employed for the preparation of iron-based photocatalysts. For example, photocatalytically active hematite nanorods, Fe2O3, were prepared using the resin of the stems of banana (Musa paradisiaca Linn) flowers [42]. During the one-pot synthetic phase, the natural resin acted as both an oxygen source as well as structure stabilizing agent. The so-obtained material was characterized with different techniques, and it was demonstrated that the rods have lengths between 528 and 72 nm, as illustrated in SEM images in Figure 4. The photocatalytic efficiency of the catalyst was investigated by solar induced reduction of dichromate and degradation of malachite green as well as via photoelectrochemical water splitting experiments. In addition, the material was proved to possess potential to work against lung cancer.
Aravind’s research group developed a novel solution for the preparation of iron oxide nanoparticles using a waste generated from the avocado industry [43]. Specifically, phytochemicals found in avocado fruit (Persea americana) rind extract were used as reducing and stabilizing agent for the formation of iron nanoparticles starting from iron nitrate (III), in an eco-friendly and cost competitive method. The nanoparticles were employed as a photocatalyst for the decolorization of a sequence of different commonly employed dyes, including malachite green, Congo red, crystal violet, safranin, and methyl orange. In addition, the iron oxide nanoparticles showed antibacterial response against some Gram-negative and Gram-positive bacteria (such as Escherichia coli, Streptococcus sp., Staphylococcus sp., Salmonella sp., Bacillus sp., Pseudomonas sp. and Proteus sp.). Similarly, Rawat et al. prepared multi-structured Fe2O3 nanoparticles using Rhaphiolepis indicia leaves extracts. In detail, the eco-friendly green synthesis was carried out by using the hydroxyl groups of the polyphenols as a reducing agent, with the carboxyl and carbonyl groups as capping agents. Thanks to different characterization techniques, including XRD, FTIR, TEM and SEM, it was proved that multi-structured Fe2O3 was formed by nano-scaled hexagonal, rectangular slabs, pentagonal plates, and rods. The so-produced Fe2O3 nanostructure showed visible-light photocatalytic behavior for the degradation of Reactive Yellow-86 dye, a pollutant found in textile wastewater. The removal efficiencies were found to also be stable after five recycles, proving the good reusability of the photocatalyst [44].
Other natural extracts for the production of iron nanoparticles include, for example, billygoat-weed (Ageratum conyzoides) plant extract [45] or roselle (Hibiscus sabdariffa) flower extract [46]. Table 3 summarizes iron-based visible-light-active photocatalysts prepared using plant extracts.

2.3. Zinc-Based Photocatalsyts

The preparation of ZnO photocatalysts via green methodologies has received many attentions in the last decade [47]. More in details, the use of different natural extracts has gained interest due to the easiness of the preparation of ZnO nanoparticles employing them. It must be remarked that pure ZnO catalysts are active only in the UV region, due to their large band gap. However, recently proposed synthetic green solutions might be modified to prepare visible-light active doped/modified ZnO nanoparticles and deserve to be mentioned. For example, ZnO nanoparticles (with an average diameter of 18–25 nm) were prepared by using the leaf extract of the plant Ruta chalepensis, as illustrated in Figure 5.
The material showed a band gap of 2.86 eV (remarkably lower than the band gap of chemically synthetized ZnO of 3.35 eV) due to lower charge transfer resistance.
Additionally, Yang and coworkers prepared ZnO nanoparticles with peculiar quaker ladies flower type structure using a mixture of extracts from different plants of the family Araliaceae [48]. In detail, the extract was derived from four of the roots of panax plants including Panax ginseng, Acanthopanax senticosus, Kalopanax septemlobus and Dendropanax morbifera. Similarly, Zheng et al. developed a synthesis of ZnO nanoparticles using roselle flower (Hibiscus sabdariffa) and oil palm (Elaeis guineensis) leaf extracts as stabilizing and reducing agents in combination with NaOH [49]. The particles were found to be in the size of 10–15 nm and in the form of agglomerated spherical shape. Other plant extracts used for the preparation of ZnO nanoparticles include, among others, Becium grandiflorum leaves extract, [50] sea buckthorn (Hippophae) fruit extract [51], sugar leaf (Stevia rebaudiana) extract [52], or Green tea [53].
In order to directly prepare visible-light active Zn-base photocatalysts, the researchers’ efforts focused on the design of green methodologies for the simultaneous combination of different metals to produce composites/supported systems active under visible light irradiation.
For example, p-Co3O4/n-ZnO composite catalysts were produced by a co-precipitation method using hyacinth (Eichhornia Crassipes) plant extract [54]. The use of plant extract during the synthesis was proved to enhance the catalytic performances for the degradation of methylene blue under visible light irradiation. In addition, the formation of p-n junction simplifies the photogenerated electron–hole separation and further improved the catalytic efficiency. With a similar approach, Shaheen and coworkers prepared CuO/ZnO nanoparticles photocatalytically active for the degradation of methylene blue [55]. In details, they used a penicillin extract (Penicillium corylophilum As-1) to synthesize the photocatalyst in a fast, green, and easy way, as shown in Figure 6.
Ag-ZnO nanocomposites (15–25 nm) were likewise prepared using potato peel extract (Solanum tuberosum) and used for dye degradation under visible light irradiation. [56] Other recently described green methodologies for the preparation of ZnO based photoactive composites include, as reported in Table 4, the preparation of Ag-ZnO nanoparticles using Excoecaria agallocha leaf extract under a controlled ultrasound cavitation technique [57], the synthesis of ZnO/GdCoO3 nanocomposites in a two-phase system utilizing Myristica fragrans leaf extracts via a high-speed stirring method [58], the preparation of Au-ZnO hetero-nanostructures using employing pecan nuts (Carya illinoinensis) leaves extract [59], or the synthesis of Co-doped ZnO through the accumulation of cobalt ion onto Eichhornia crassipes plant tissue for different days and combined with zinc [60].

2.4. Titanium Dioxide-Based Photocatalsyts

The synthesis of titanium dioxide, perhaps the most studied photocatalytic compound [4,5,61,62,63,64,65,66], has greatly evolved in the past years, and numerous green and sustainable synthetic approaches have been proposed. For example, recently, Tayebi et al. prepared TiO2 based on hexagonal mesoporous silicate (HMS) and loaded by different concentrations of natural polyphenol oak gall tannin [67]. The use of tannin prevented the aggregation of TiO2 nanoparticles, resulting in an enhanced photocatalytic performance for the degradation of an anionic dye (i.e., Direct yellow 86, used in paper and textile industries). Many other plant extracts have been proposed as capping, stabilizing, and reducing agents, for the production of TiO2 nanoparticles [68,69,70,71,72], while other approaches include, for example, solventless mechanochemical techniques [73,74]. Wang and coworkers prepared colored TiO2 (green, gray, orange, and yellow) through a novel mechanochemical method consisting of milling titanium dioxide with or without melamine [75]. As shown in Figure 7, the so-prepared materials showed some or all the phases of titanium dioxide.
The different colors derived from the reduced Eg (∼2.3 eV) and the presence of chemical and physical dopants and tailored the photocatalytic activity. TiO2 photocatalyst were tested in the degradation of methyl red under visible light irradiation, and no loadings, such as noble metals, metals, and metal oxides were needed. Notably, the materials had a photocatalytic activity up to five-time higher than commercially available P25 TiO2.

2.5. Miscellaneous

Other photocatalysts prepared via green and sustainable synthesis include composites made of different oxides, such as Cerium Oxide [76], Copper Oxide [77,78,79], Tin Oxide [80], or Bismuth Vanadate [81]. For example, Raki et al. [76] prepared pure CeO2 Mn/CeO2 nanocatalsyts (9–11 nm) using seed extract of Senna Alexandrina (Cassia angustifolia) as reducing and capping agents.

3. A Focus on Materials: Waste and Bioderived Materials

A second important approach for the preparation of green photocatalysts involves the use of biomass or waste as sources of chemicals during the synthetic steps. Differently from the first approach, described as the design of sustainable and environmentally friendly synthesis, this latter methodology focuses primary on the sources of materials for the preparation of photocatalysts. This approach strongly improves the sustainability of a process, as it could produce a photocatalyst (with all the benefits reported in the introduction section) by exploiting largely available (i.e., biomass) or scarcely/non-valorized (i.e., waste) materials. The photocatalytically active systems prepared using this tactic may be divided into materials derived from biomass and waste used as sources of carbon, and materials derived from waste and biomass used as sources of other chemicals, as schematically illustrated in Figure 8.

3.1. Biomass and Waste as Sources of Carbon

The most diffuse method for the preparation of biomass/waste-based photocatalysts is centered on the utilization of carbonaceous materials such as activated carbon, carbon dots, carbon nanotube/nanofiber, graphene, fullerene, g-C3N4, and carbon sponges/aerogels, derived from a large variety of biomass or waste [82,83,84,85,86,87,88,89,90,91]. For example, in a very recent work, a C-ZnO/MoS2/mesoporous carbon nanocomposite was successfully prepared by a two-step solution-processed synthetic protocol using sucrose as a carbon source for the preparation of a mesoporous carbonaceous supporting material [92]. The novel ternary composite exhibited a well-interconnected 3D mesoporous microstructure assembled by carbon nanosheets, loaded with quasi zero-dimensional ZnO nanoparticles and two-dimensional MoS2 nanosheets. The material showed enhanced visible-light-driven photocatalytic performance with remarkably high photo-corrosion resistance, as demonstrated by photodegradation tests of methyl orange (Figure 9).
Importantly, the incorporation of carbon in the composite radically promoted the photoactivity and photostability of the photocatalyst, thanks to few positive synergistic effects, such as increased surface area and active reaction sites, boosted surface charge utilization efficiency, and lowered bandgap.
ZnO/carbon xerogel composite were prepared using tannin as carbon source [93]. The diffuse reflectance test demonstrated that light absorption was significantly enhanced for the composite, while the solar light-driven photodegradation tests revealed that the synthesized composite achieved almost complete degradation of Rhodamine B.
Also, ternary Z-scheme C-doped graphitic carbon nitride/tungsten oxide (C-doped g-C3N4/WO3) was successfully fabricated via an hydrothermal impregnation, using cellulose nanocrystal as carbon source [94]. The material exhibited narrower bandgap, enhanced visible-light absorption and separation of charge carrier, faster interfacial charge transfer, good oxidation/reduction capacities, and consequentially improved global photocatalytic activity performance.
Zhang’s research group developed a novel graphitized carbon nitride photocatalysts using the desulfurized waste liquid extracting salt from coking plants, such as ammonium thiocyanate, ammonium thiosulfate, and ammonium sulfate. The addition of the salts provoked a large release of sulfur-containing gas during the pyrolysis, significantly increasing the specific surface area and the pore volume of the photocatalysts. In addition, pyrolysis with sulfur-containing salts resulted in the incorporation of sulfur in the carbon, widening the band gap of the photocatalysts to 2.94 eV (i.e., enhancing its visible light activity). The photocatalysts showed improved NOx removal efficiency under visible light irradiation [95].
Despite the literature reporting many other types of visible light active carbonaceous photocatalysts derived from biomass or waste, such as a recently published lignin-based photocatalysts [96], a photocatalyst derived from wood flour waste (illustrated in Figure 10) [97], or a MnFe2O4-based photocatalyst supported over coal derived from industrially produced fly ash [98], or many others [99,100,101], specific insights about the preparation and utilization of these materials have already been fully described elsewhere and are not repeated here [23,24,25,102,103,104,105].

3.2. Biomass and Waste as Sources of (Carbon) and Chemicals

Beside the use of biomass or waste as mere sources of carbon, a more elaborated method consists in producing visible-light active photocatalysts using waste and biomass also as sources of other chemicals.
For example, in the past years, Luque’s research group has developed different novel compounds using waste pig bristles as sulfur (present in the bristles in the form of cysteine, methionine, and cysteic acid) and carbon source, including photocatalytically active Cu2S [106,107,108]. The photocatalysts was specifically prepared through a fast and easy microwave-assisted synthesis. Cu2S showed a narrow bulk band gap of 1.2 eV and was therefore tested for the degradation of methyl red under visible light irradiation, as shown in Figure 11.
The results demonstrated the possibility to prepare sulfide materials, with proved photocatalytic activity under visible light irradiation [109], with a largely produced waste (approximatively 225 k ton of pig bristles are produced every year in the EU), which is still poorly valorized. Alternatively, other sulfides, such as iron sulfide (pyrite, FeS2)-based photocatalysts can be produced using marcasite waste, a waste produced in the jewelry industry. According to Wasanapiarnpong et al., an iron sulfide-based photocatalysts can be used for the photocatalytic degradation of lignin [110].
In the last years, the literature has reported the use of waste eggshells as a source of calcium carbonate for the preparation of electrodes or many types of catalysts, including photocatalysts [111,112,113,114,115]. Indeed, eggshells are a waste largely produced in the dairy industry and its reuse and valorization could substitute the standardly employed low sustainable processes for their end-life treatment [116]. For example, calcium oxide nanoparticles were prepared using waste eggshells by a simple calcination process [117]. The so-produced nanoparticles were examined for the photocatalytic dye degradation of methylene blue and Toluidine blue in aqueous solutions. Remarkably, the catalyst could be recycled up to seven cycles without significant losses of activity.
Recently, Gil and coworkers developed a novel strategy for the recovery and reutilization of the aluminum present in the saline slags generated during Al processing [118]. With this approach the researchers prepared different valuable materials, proposing a sustainable alternative to the disposal of this waste sludge. For instance, they employed saline slags in a co-precipitation method to synthesize a sequence of samples containing zinc and various proportions of aluminum/titanium [119]. The materials were used as photocatalysts for the removal of diclofenac and salicylic acid (probably the most consumed non-steroidal anti-inflammatory drugs) from wastewater.
With a similar aim of valorizing an industrial waste, Ferretti et al., prepared nanometric TiO2-based magnetic catalyst using fly ash produced from the treatment of iron and steel [120]. The photocatalysts was prepared via a first one-step hydrothermal activation, during which the precursor was transformed into a zeolite with good magnetic properties, and sequentially TiO2 nanoparticles were supported on the zeolites through ultrasounds treatment. The photocatalytic activity of the novel catalysts was verified through the abatement of methylene blue.
Additionally, waste printed circuit boards (PCBs) can be used to produce photocatalysts. This type of recycling process can prevent the end life treatment of a largely-produced waste, since 20–50 million tons of waste electric and electronic equipment are produced worldwide each year [121]. For example, Qian’s research group used PCBs as copper source to prepare a Cu2O-basedphotocatalyst, and sequentially employed it for the photocatalytic reduction of Cr(VI) under visible light irradiation [122]. Similarly, the metals contained in waste capacitors can be reused to prepare Ta2O5 based or BaTiO3-based visible-light active photocatalysts [123,124].
Table 5 reports last achievements in the development of visible-light-active photocatalysts using biomass and waste as chemical sources.

4. Summary and Outlook

National and international policies as well as the public pressure for the shifting to a sustainable society are sensibly changing the research and development of materials. With no doubts, this change is also positively altering the design of new photocatalytic compounds. This mini-review has summarized some of the most recent and innovative approaches for the green production of visible-light-active photocatalysts, dividing the most recent works in function of the mere synthetic approach, i.e., with a focus on the sustainable characteristics of synthesis (e.g., the use of naturally derived nanoparticles stabilizing and reducing agents instead of classically used fossil-derived counterparts); or in function of the use of waste or biomass materials as sources of chemicals (e.g., the exploitation of waste slugs as sources of metals). All these methods have a common view of a transversal thinking aimed at avoiding low-eco-friendly procedures to produce materials (photocatalysts) designed for a green scope (i.e., Sun-driven photocatalysis). To date, researchers have proposed many innovative and out-of-the-box solutions for the green preparation of visible-light active photocatalysts, which further development may definitively change the way we know photochemistry. In addition, some investigation paths are still barely explored and may be open to the design of an infinitive number of new materials, such as in the case of the direct use of a waste as a photocatalyst (e.g., waste copper slag used as photocatalysts for the degradation of toxic alcohols) [125].
Nevertheless, major restrictions still limit the large-scale application of these novel materials. Indeed, the industrial manufacturing of green photocatalysts is still economically inconvenient and has no investor’s interest. Clearly, fossil-based low-sustainable manufacturing procedures are too cheap to be substituted by procedures which scale-up have uncertain outcomes. Additionally, most of the world’s chemical plants for the production of materials (in general) were designed to operate with high (or at least medium)-grade-purity raw materials, having intrinsic characteristics that are difficult to fund when operating with biomass or waste (considering also all troubles related to the different physical and chemical properties such as different viscosity, for example when operating with a solution of stabilizing agents such as EDTA in comparison with phenolic enriched solutions). It is quite obvious that the purification of biomass and waste, for example, for the selective extraction of chemicals (such as Sulphur in the case of [106]) will be even more complicated and increase the production costs of the so-derived photocatalysts (although they would probably be more active, due to the removal of impurities).
Finally, it should be mention that the practice of considering and evaluating the end-life treatment of the novel photocatalysts (or green synthetic approaches), as well as the determination of objective data of the overall sustainability of the processes, is still poorly diffused. Indeed, if on a hand all the discussed methods are claimed to decrease the environmental impact of the production of photocatalysts, on the other hand, any end-life considerations or at least any green metrics of the processes are rarely reported and discussed. Evidently, the use of biomass or waste during the processes could have positive effect on the environment, but these hypotheses should be supported by critical and objective factors. For example, green metrics such as E-Factor [126] can give a rapid and objective view of the sustainability of the process. Additionally, more detailed analysis, such as Life Cycle Assessments (LCA) [127], can deeply describe the potential impact of the novel photocatalysts on the environment. Parallelly, biodegradability or composability tests of the waste eventually produced during the preparation of the photocatalysts and may highlight critical aspects that must be modified. Additionally, some considerations of the production costs of the novel green photocatalysts in comparison with the standardly employed procedures should be described.

Author Contributions

Conceptualization, A.Z. and C.M.C.; writing—original draft preparation, A.Z. and C.M.C.; writing—review and editing, A.Z. and C.M.C.; supervision, A.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Conceptual illustration of the role of the sun in the synthesis of phytochemicals and the activation of photocatalysts produced using phytochemicals as stabilizing/reducing agents.
Figure 1. Conceptual illustration of the role of the sun in the synthesis of phytochemicals and the activation of photocatalysts produced using phytochemicals as stabilizing/reducing agents.
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Figure 2. Schematic representation of preparation and utilization of Ag@AgVO3/BiVO4 heterostructure. Taken from [40] with the permission of Elsevier.
Figure 2. Schematic representation of preparation and utilization of Ag@AgVO3/BiVO4 heterostructure. Taken from [40] with the permission of Elsevier.
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Figure 3. Schematic representation of the synthesis of Ag@AgCl: (A) Growth of Ag@AgCl in a typical chemical reduction process; (B) biogenic synthesis using microbial culture broths and photoreduction. Taken from [41] and reproduced by permission of The Royal Society of Chemistry.
Figure 3. Schematic representation of the synthesis of Ag@AgCl: (A) Growth of Ag@AgCl in a typical chemical reduction process; (B) biogenic synthesis using microbial culture broths and photoreduction. Taken from [41] and reproduced by permission of The Royal Society of Chemistry.
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Figure 4. (ac) SEM images of hematite nanorods and (d) EDS spectrum of the nanorods. Taken from [42] with the permission of Elsevier.
Figure 4. (ac) SEM images of hematite nanorods and (d) EDS spectrum of the nanorods. Taken from [42] with the permission of Elsevier.
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Figure 5. Schematic representation of the preparation and utilization of ZnO nanoparticles. Taken from [47] with the permission of Elsevier.
Figure 5. Schematic representation of the preparation and utilization of ZnO nanoparticles. Taken from [47] with the permission of Elsevier.
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Figure 6. Schematic representation of the preparation and utilization of CuO/ZnO nanoparticles. Taken from [55] with the permission of Elsevier.
Figure 6. Schematic representation of the preparation and utilization of CuO/ZnO nanoparticles. Taken from [55] with the permission of Elsevier.
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Figure 7. XRD patterns (plus photographs) of TiO2 produced via mechanochemical approach. (1) Commercially available TiO2 P25 before ball milling, (2) P25 milled in air, (3) P25 milled with melamine in air, (4) P25 milled in Ar, and (5) P25 milled with melamine in Ar; taken from [75] Copyright (2020), American Chemical Society.
Figure 7. XRD patterns (plus photographs) of TiO2 produced via mechanochemical approach. (1) Commercially available TiO2 P25 before ball milling, (2) P25 milled in air, (3) P25 milled with melamine in air, (4) P25 milled in Ar, and (5) P25 milled with melamine in Ar; taken from [75] Copyright (2020), American Chemical Society.
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Figure 8. Conceptual valorization of waste and biomass to photocatalyst by exploitation of carbon or other chemicals content.
Figure 8. Conceptual valorization of waste and biomass to photocatalyst by exploitation of carbon or other chemicals content.
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Figure 9. Photodegradation tests for methyl orange degradation using C-ZnO/MoS2/mesoporous carbon nanocomposite. (a) Relative concentrations (C/C0) of methyl orange as a function of the irradiation time under visible-light irradiation; (b) kinetic plots. Taken from [92] with the permission of Elsevier.
Figure 9. Photodegradation tests for methyl orange degradation using C-ZnO/MoS2/mesoporous carbon nanocomposite. (a) Relative concentrations (C/C0) of methyl orange as a function of the irradiation time under visible-light irradiation; (b) kinetic plots. Taken from [92] with the permission of Elsevier.
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Figure 10. Synthesis and use of a carbonaceous photocatalyst derived from wood flour waste. Taken from [97] with the permission of Elsevier.
Figure 10. Synthesis and use of a carbonaceous photocatalyst derived from wood flour waste. Taken from [97] with the permission of Elsevier.
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Figure 11. Photodegradation of methyl red catalyzed by Cu2S produced from waste pig bristles as a function of time at different wavelength irradiation, taken from [106]. Reproduced by permission of The Royal Society of Chemistry.
Figure 11. Photodegradation of methyl red catalyzed by Cu2S produced from waste pig bristles as a function of time at different wavelength irradiation, taken from [106]. Reproduced by permission of The Royal Society of Chemistry.
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Table 1. Recent reviews describing green photocatalytic materials.
Table 1. Recent reviews describing green photocatalytic materials.
TitleRef.
Bio-inspired and biomaterials-based hybrid photocatalysts for environmental detoxification: A review[21]
Green synthesis: Photocatalytic degradation of textile dyes using metal and metal oxide nanoparticles-latest trends and advancements[22]
Recent Development of Photocatalysts Containing Carbon Species: A Review [23]
Graphene-Based Materials as Efficient Photocatalysts for Water Splitting[24]
Lignin-Based Composite Materials for Photocatalysis and Photovoltaics[25]
Table 2. Silver-based photocatalysts prepared through green synthetic approaches.
Table 2. Silver-based photocatalysts prepared through green synthetic approaches.
PhotocatalystGreen Synthetic ApproachApplicationRef.
AgI/BiOAcOne-pot solventless milling approachDye degradation[29]
Ag/TiO2Use of plant extract gel (Aloe perfoliata) as a capping and reducing agentPicric acid degradation; anticancer activity[30]
Ag nanoparticlesUse of leaves extract (Jasminum officinale) as a capping and stabilizing agentDye degradation; antimicrobial activity[31]
Ag/AgCl nanocompositesUse of fruit extract (Azadirachta indica) as a capping and stabilizing agentDye degradation; antimicrobial activity[32]
Ag nanoparticlesUse of leaves extract (Solanum virginianum) as a stabilizing and reducing agentDye degradation; antibacterial activity[33]
Ag/Ag2O nanoparticlesUse of fruit extract (Capsicum annuum) as a stabilizing and reducing agentDye degradation[34]
Ag/CuOUse of leaves extract (Cyperus pangorei) as a stabilizing and reducing agentDye degradation; antibacterial activity[39]
Ag nanoparticlesUse of fruit extracts (Malus domestica and Vitis vinifera) as stabilizing and reducing agentsDye degradation; antibacterial activity[35]
Ag/CeO2Use of plant extract (Allium sativum) as a stabilizing agentDye degradation; antibacterial activity[36]
Ag nanoparticlesUse of leaves extract (Rauvolfia tetraphylla) as a stabilizing agentDye degradation; antibacterial activity, LED preparation[37]
Fe3O4/SiO2/Cu2O-Ag nanocompositesUse of fruit extract (Crataegus pentagyna) as a capping and reducing agentMagnetically recoverable photocatalyst for dye degradation[38]
Ag@AgVO3/BiVO4 heterostructureRecycling of Ag during the synthetic step and introduction of the surface plasmon resonance effectDye degradation; antibacterial activity[40]
Ag@AgClUse of microbial culture broths (tryptic soy broth (TSB) and Lysogeny broth (LB)) for enhancing the photoreduction of silver precursorDye degradation[41]
Table 3. Iron-based photocatalysts prepared through green synthetic approaches.
Table 3. Iron-based photocatalysts prepared through green synthetic approaches.
PhotocatalystGreen Synthetic ApproachApplicationRef.
Fe2O3 nanorodsUse of a natural resin (Musa Paradisiaca Linn) as an oxygen source and stabilizing agentDye degradation; photoelectrochemical water splitting; antibacterial activity[42]
Iron oxide nanoparticlesUse of food waste (Persea americana) as a stabilizing and reducing agentDye degradation; antibacterial activity[43]
Fe3O4 multistructured nanoparticlesUse of leaves extract (Rhaphiolepis indicia) as a capping and reducing agentDye degradation[44]
Iron oxide nanoparticlesUse of plant extract (Ageratum conyzoides) as a stabilizing and reducing agentDye degradation, antibacterial activity[45]
Iron oxide nanoparticlesUse of leaves extract (Hibiscus sabdariffa) as a stabilizing and reducing agentDye degradation[46]
Table 4. Zinc-based photocatalysts prepared through green synthetic approaches.
Table 4. Zinc-based photocatalysts prepared through green synthetic approaches.
PhotocatalystGreen Synthetic ApproachApplicationRef.
ZnO nanoparticlesUse of leaves extract (Ruta chalepensis) as a stabilizing agentDye degradation (UV irradiation)[47]
ZnO nano-flowersUse of roots extract (Araliaceae family) as a stabilizing agentDye degradation (UV irradiation)[48]
ZnO nanoparticlesUse of leaves extract (Hibiscus sabdariffa and Elaeis guineensis) as stabilizing agentsDye degradation (UV irradiation)[49]
ZnO nanoparticlesUse of leaves extract (Becium grandiflorum) as a stabilizing agentDye degradation (UV irradiation); antimicrobial activity[50]
ZnO nanoparticlesUse of fruit extract (Hippophae) as a stabilizing agentDye degradation (UV irradiation)[51]
ZnO nanoparticlesUse of leaves extract (Stevia rebaudiana) as a stabilizing agentDye degradation (UV irradiation)[52]
Zn-TiO2Use of plant extract (Green Tea) as a reducing agentDye degradation (UV irradiation)[53]
p-Co3O4/n-ZnOUse of plant extract (Eichhornia Crassipes) as a stabilizing and oxygen source agentDye degradation[54]
CuO/ZnO nanoparticlesUse of fungi extract (Penicillium corylophilum As-1) as a stabilizing and reducing agentDye degradation[55]
Ag-ZnO nanocompositesUse of plant extract (Solanum tuberosum) as a stabilizing and reducing agentDye degradation[56]
Ag-ZnO nanoparticlesUse of leaves extract (Excoecaria agallocha) as a stabilizing agentDye degradation; antibacterial activity[57]
ZnO/GdCoO3 nanocompositesUse of leaves extract (Myristica fragrans) as a stabilizing agentDye degradation[58]
Au-ZnO hetero-nanostructuresUse of leaves extract (Carya illinoinensis) as a stabilizing agentDye degradation[59]
Co/ZnOUse of Eichhornia crassipes plant tissue for the accumulation of Co and sequential combination with ZnODye degradation[60]
Table 5. Photocatalysts prepared through waste and biomass as sources of chemicals.
Table 5. Photocatalysts prepared through waste and biomass as sources of chemicals.
PhotocatalystGreen Synthetic ApproachApplicationRef.
Cu2SMicrowave assisted valorization of waste pig bristles as a sulfur and carbon sourceDye degradation[106]
FeS2/titanium dioxideMarcasite waste from jewelry industry as a source of FeS2Lignin degradation[110]
CaOSolvent free valorization of waste eggshells as a calcium sourceDye degradation[117]
ZnTiFeAl-hydrotalcitesUse of saline slags, generated during Al processing, as an Al sourceDiclofenac and salicylic acid degradation[119]
Cu2OWaste printed circuit boards (PCBs) as sources of copperReduction of Cr(VI)[122]
Ta2O5-based photocatalystWaste capacitors as sources of TaHydrogen production[123]
Nb-Pb co-doped and Ag-Pd-Sn-Ni loaded BaTiO3Milling of waste capacitors (as sources of BaTiO3, Ag, Pd, Sn, Ni, Nb, and Pb)Hydrogen production[124]
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Zuliani, A.; Cova, C.M. Green Synthesis of Heterogeneous Visible-Light-Active Photocatalysts: Recent Advances. Photochem 2021, 1, 147-166. https://doi.org/10.3390/photochem1020009

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Zuliani A, Cova CM. Green Synthesis of Heterogeneous Visible-Light-Active Photocatalysts: Recent Advances. Photochem. 2021; 1(2):147-166. https://doi.org/10.3390/photochem1020009

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Zuliani, Alessio, and Camilla Maria Cova. 2021. "Green Synthesis of Heterogeneous Visible-Light-Active Photocatalysts: Recent Advances" Photochem 1, no. 2: 147-166. https://doi.org/10.3390/photochem1020009

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