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Prior Surface Integrity Assessment of Coated and Uncoated Carbide Inserts Using Atomic Force Microscopy
Department of Mechanical Production Technology, College of Technological Studies, PAAET, P.O. Box 42325, Shuwaikh 70654, Kuwait
* Author to whom correspondence should be addressed.
Received: 21 February 2011; in revised form: 29 March 2011 / Accepted: 2 April 2011 / Published: 6 April 2011
Abstract: Coated carbide inserts are considered vital components in machining processes and advanced functional surface integrity of inserts and their coating are decisive factors for tool life. Atomic Force Microscopy (AFM) implementation has gained acceptance over a wide spectrum of research and science applications. When used in a proper systematic manner, the AFM features can be a valuable tool for assessment of tool surface integrity. The aim of this paper is to assess the integrity of coated and uncoated carbide inserts using AFM analytical parameters. Surface morphology of as-received coated and uncoated carbide inserts is examined, analyzed, and characterized through the determination of the appropriate scanning setting, the suitable data type imaging techniques and the most representative data analysis parameters using the MultiMode AFM microscope in contact mode. The results indicate that it is preferable to start with a wider scan size in order to get more accurate interpretation of surface topography. Results are found credible to support the idea that AFM can be used efficiently in detecting flaws and defects of coated and uncoated carbide inserts using specific features such as “Roughness” and “Section” parameters. A recommended strategy is provided for surface examination procedures of cutting inserts using various AFM controlling parameters.
Keywords: AFM contact mode; carbide inserts; coating surface defects and flaws; AFM surface “Roughness” and “Section”
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MDPI and ACS Style
Oraby, S.; Alaskari, A.; Almazrouee, A. Prior Surface Integrity Assessment of Coated and Uncoated Carbide Inserts Using Atomic Force Microscopy. Materials 2011, 4, 633-650.
Oraby S, Alaskari A, Almazrouee A. Prior Surface Integrity Assessment of Coated and Uncoated Carbide Inserts Using Atomic Force Microscopy. Materials. 2011; 4(4):633-650.
Oraby, Samy; Alaskari, Ayman; Almazrouee, Abdulla. 2011. "Prior Surface Integrity Assessment of Coated and Uncoated Carbide Inserts Using Atomic Force Microscopy." Materials 4, no. 4: 633-650.