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Article

A Synthetic Condition Assessment Model for Power Transformers Using the Fuzzy Evidence Fusion Method

1
State Grid Zhengzhou Electric Power Supply Company, Zhengzhou 450000, China
2
Guangxi Key Laboratory of Power System Optimization and Energy Technology, Guangxi University, Nanning 530004, China
*
Author to whom correspondence should be addressed.
Energies 2019, 12(5), 857; https://doi.org/10.3390/en12050857
Submission received: 19 January 2019 / Revised: 12 February 2019 / Accepted: 1 March 2019 / Published: 5 March 2019
(This article belongs to the Special Issue Insulating Liquids and Dielectric Materials)

Abstract

:
Condition-based maintenance decision-making of transformers is essential to electric enterprises for avoiding financial losses. However, precise transformer condition assessment was tough to accomplish because of the negligence of the influence of bushing and accessories, the difficulty of fuzzy grade division, and the lack of reasonable fuzzy evidence fusion method. To solve these problems, a transformer assessing model was proposed in the paper. At first, an index assessing system, considering the main body, the bushing and the accessories components, was established on the basis of components division of transformers. Then, a Cauchy membership function was employed for fuzzy grades division. Finally, a fuzzy evidence fusion method was represented to handle the fuzzy evidences fusion processes. Case studies and the comparison analysis with other methods were performed to prove the effectiveness of this model. The research results confirm that the proposed model could be recommendation for condition based maintenance of power transformers for electric enterprises.

1. Introduction

Safe operation of electric equipment is the basic guarantee of power supply. According to a report of State Grid, form 2005 to 2010, the proportion of serious failures caused by electric equipment in total failures was 37.10–48.15% [1]. A large power transformer is one of the key electric equipment in a power system, and its failure is one of the most common causes of power system accident. By conservative estimation, there are more than 30,000 transformers (more than 66 kV) in China. Their condition and operation life are mostly depended on the actual running environment including load rate, running temperature, family defects, and running time. They may be in good condition, which can unceasingly work without maintenance. Or they may be in poor condition, which will cause a transformer fault or even a severe electrical accident if necessary maintenance is not conducted. If that is the case, conducting traditional transformer maintenance (first major repair in the 10th operation year, and then major repairs in every five years; and minor repairs in every one year) will cause “over repair” or “lack of repair”, which will result in large financial losses. Condition based maintenance decision making is an effective method to solve the “over repair” and “below repair” problems. The key of condition based maintenance decision making is condition assessment. Therefore, it is extremely important to evaluate the condition of the key equipment and perform necessary and effective maintenance for electric power enterprises, which will save large financial losses [2,3].
A large amount of the literature reported assessing the insulation condition of a transformer, however, precise transformer condition assessment including insulation condition was still tough to accomplish in the recent 10 years. Some methods including insulation dielectric spectrum analysis [4,5,6,7,8,9,10,11], partial discharge method [12,13], and dissolve gas analyses [14,15,16,17,18,19,20,21,22], were reported to assess the insulation condition of a transformer. The effectiveness of dielectric spectrum analysis and partial discharge method had not been largely demonstrated in practical transformers; by contrast, dissolve gas analyses (DGA) was a helpful and practical method for transformer condition assessment in the past few years. Some DGA related methods, including wavelet-aided support vector machine (SVM) [16], Kohonen self-organizing map [17], autoassociative neural networks and mean shift [18], genetic programming [19], and support vector machines [20], were applied to diagnose the faults of transformers and assess the condition of the transformers. Furthermore, some methods, including PSO (particle swarm optimization)-least squares support vector [21], and least square support vector machine (LSSVM) [22], were used to forecast faults of power transformers based on DGA and assess the future condition of the transformers. However, the achievements of these DGA methods are often limited in their failure classifications of the fault condition; actually, the condition of a power transformer is often somewhere between normal condition and failure condition [23]. Otherwise, transformer condition is usually depended on main body condition (determined by DGA, electrical tests, and oil tests), bushing condition, and accessories condition (according to a survey [24], the proportion of accessory failures, including bushing failures and accessory failures, is about 20–45% in transformer failures, which is some kind of non-ignorable failure in a transformer). Therefore, the DGA method alone is not enough to assess the condition of transformers precisely. Additionally, the aging mechanism of inner transformer is complex and some attention values of indices are uncertain. To make things worse, different indices may reflect different aspects and support conflicting evidences to condition assessment, which will perplex the assessing problem. Thus, it is difficult to obtain an accurate result when assessing the transformer condition [23,25]. To handle these problems, [26] proposed a method of condition assessment for transformers using fuzzy theory, offering a new thinking for transformer condition assessment. However, it does not include the necessary components (bushing and accessories of a transformer) in the assessing index system. In addition, the research only focuses on weight information determination method between indices, without taking the fuzzy evidence fusion and evidence conflicts into account, which will reduce the condition assessing accuracy.
To solve the problems, a new assessing model, based on the fuzzy evidence fusion method, is proposed to evaluate the condition of a transformer in this paper. Some advantages of the model are presented such as the reasonable description of the fuzzy synthetic properties and the outstanding capabilities of evidence reasoning combination. A framework of transformer condition assessment is established in Section 2. Preventive tests of the transformer, which are the fundamental and generally used means representing condition of transformer, including the main body, the bushing and the accessories, are selected for the assessing index system. Fuzzy model and fuzzy evidence fusion are studied to solve the grade fuzzy and evidences conflict problem in Section 3. Cases are studied and analyzed in Section 4. The conclusions are shown in Section 5.

2. Framework of Transformer Condition Assessment

2.1. The Assessing Index System of Transformer Condition Assessment

Generally, a transformer condition assessment problem is regarded as a multi-index assessment problem because various information of assessing indices is required to be synthesized for assessing the condition of a transformer comprehensively. Whether the condition assessment result is precise or not depends on the accuracy of chosen indices. Thus, the first task is to build up the assessing index system in a reasonable way. Components of transformers, including main body (T1), bushing (T2) and accessories (T3), are selected as the components level of assessing system based on relevant standards [26,27,28]. Parameters of T1 and T2 are quantitative indices, while T3 are formed by qualitative indices. The assessing index system is shown in Figure 1.
As shown in Figure 1, T is the target layer, which is the assessing output of the transformer condition. There are three components, including main body (T1), bushing (T2), and accessories (T3), which are defined as the components level in the assessing index system. Unlike T2 and T3, T1 has its own factors level Y = {Y1, Y2, Y3}, which consists of DGA indices, electrical test indices, and oil test indices. Supposing that there are a set of indices X, X = {x1, ⋯, xm, ⋯, xM}, which forms the assessing indices level.

2.2. Assessing Grade Determination

Generally speaking, it is difficult to compare the aging degree among indices by the original data because they are in different orders of magnitude and units. To solve the problem, the paper applies (1) and (2) to unify the dimension of the original indices’ data. The unified results are called relative inferiority degrees. The relative inferiority degrees range within [0, 1], with 1 and 0 representing the life-ending state and the initial state of a transformer, respectively. For the indices (e.g., breakdown voltage and insulation resistance of core) which large values are desired, the relative inferiority degrees of them are calculated by Equation (1). For other indices, like H2 content and C2H2 content, their relative inferiority degrees are obtained by Equation (2):
x m = ( e m e m 0 ) / ( e m 1 e m 0 ) , e m 0 e m e m 1
x m = ( e m 0 e m ) / ( e m 0 e m 1 ) , e m 1 e m e m 0
where xm is the relative inferiority degree of the mth index; em is the current data value of the mth index; em0 is the normal value of the mth index, which can be obtained by the manufacturer of the equipment; em1 is the cautionary value of the mth index, representing the insulation of the mth index is seriously deteriorated.
Appropriate transformer condition classification grades can distinguish different condition of a transformer and provide advantageous foundation for condition based maintenance. The condition grades of power transformers are divided into five grades, including good, normal, attentive, poor, and serious, which are expressed by a matrix g = {g1, g2, g3, g4, g5}. The relationships between the values of the relative inferiority degrees (RID), the transformer condition grades (TCG), and condition based maintenance strategies (CBMS) are elaborated in Table 1.
g = { g 1 , g 2 , g 3 , g 4 , g 5 } = { good ,   normal ,   attendtive ,   poor ,   serious }

3. An Integrated Method Based on Fuzzy Evidence Fusion Method

3.1. Fuzzy Function

Some attention values of indices are uncertain and fuzzy because they are determined by expert experience. Therefore, the fuzzy theory is a reasonable method to handle the transformer condition assessment problem [26]. The border of neighboring condition grades can be seen as an interval according to the fuzzy theory [29]. The Cauchy membership function is formed to obtain the membership degrees based on the relationships among the condition grades, the relative inferiority degrees and the membership degrees. The function and its curve are illustrated in Equations (4) and (5) and Figure 2, respectively.
f ( x ) = 1 / [ 1 + a ( x c k ) b ] , k = 1 , 2 , 3 , 4 , 5 , 6
f 1 ( x ) = { 1 0 x c 1 1 1 + a × ( x c 1 ) b c 1 < x < c 2 0 c 2 x 1 f 2 ( x ) = { 0 0 x c 1 1 1 + a × ( x c 2 ) b c 1 < x c 2 1 c 2 < x c 3 1 1 + a × ( x c 3 ) b c 3 < x < c 4 0 c 4 x 1 f 3 ( x ) = { 0 0 x c 3 1 1 + a × ( x c 4 ) b c 3 < x < c 4 1 c 4 x c 5 1 1 + a × ( x c 5 ) b c 5 < x < c 6 0 c 6 x 1 f 4 ( x ) = { 0 0 x c 5 1 1 + a × ( x c 6 ) b c 5 < x < c 6 1 c 6 x c 7 1 1 + a × ( x c 7 ) b c 7 < x < c 8 0 c 8 x 1 f 5 ( x ) = { 0 0 x c 7 1 1 + a × ( x c 8 ) b c 7 < x < c 8 1 c 8 x 1
Experts’ experience is that transformer condition grades were averagely divided into five grades according to the relative deterioration degrees in Table 1. As shown in Figure 2, the area between each two condition grades is the fuzzy area, which is described by Cauchy distribution membership. The index value (measured by the relative inferiority degrees) of the intersection points of the 1st (good grade) and the 2nd condition grade, the 2nd and the 3rd condition grade, the 3rd and the 4th condition grade, the 4th and the 5th condition grade (serious grade) are 0.2, 0.4, 0.6, 0.8, respectively. In each intersection point, the membership degree of belongs to the two condition grades is 0.5. The membership functions are established by rectangular distribution membership and Cauchy distribution membership. The 1st and the 5th condition grade are different from the other grades because of the boundary influence, in which the 1st condition grade tends to be a smaller Cauchy distribution while the 5th condition grade tends to be a larger Cauchy distribution. According to experts’ experience, within the ±0.05 range between two intersection points the fuzzy degree is bigger than other fuzzy areas, and the closer to the intersection point, the bigger is the degree. The five fuzzy areas are set to be [0.15, 0.25], [0.35, 0.45], [0.55, 0.65], and [0.75, 0.85]. Therefore, by experts’ experience and function resolving, the Cauchy membership function parameters are obtained as the following: c1 = 0.15, c2 = 0.25, c3 = 0.35, c4 = 0.45, c5 = 0.55, c6 = 0.65, c7 = 0.75, c8 = 0.85, b = 8, a = 1/0.058.

3.2. Condition Assessment Based on Fuzzy Evidence Fusion Method

The fuzzy theory is an effective method to solve a multi-index assessment problem [30]. However, the evidence conflicts of multi-index assessment problem should be handled, otherwise the assessing result of the transformer will tend to be a wrong assessment. The advantage of the fuzzy synthetic evidential reasoning method is handling evidence conflicts problems with fuzziness and uncertainty, which makes the proposed method to be an effective tool for processing the fuzzy evidence fusion.
Suppose there is a finite set Θ, which is formed by all independent possible solutions or hypotheses of the proposition; there are basic hypotheses Gn and GnΘ, and all possible hypotheses of form a set G = {G1, G2, …, GN}, which constitutes the power set 2θ. For example, the conditional level of a transformer is divided into n (n = 5) levels in this paper; an additional grade G(n + 1), {G(n + 1) = G(Θ)}, is established to demonstrate the uncertainties of each grade; these six grades can be seen as a set G, and G = {G1, G2, …, G(n + 1)}.
Supposing that function m(Λ) is the basic probability of Λ, which is the subset of the identified frame Θ; it means that m(Λ) describes the extent to which the evidence supports the occurrence of the proposition. Furthermore, the complete belief Λ of all propositions within the recognition framework is equal to 1, and there is no belief in the empty set Φ. As a special space within the set m(Θ) is defined as describing the uncertainty of Λ, and in this case, its value can be calculated as the probability that the evaluation result falls within the uncertainty level G(n+1).
Generally, m(Λ) satisfies:
Λ Ω m ( Λ ) = 1 , 0 m ( Λ ) 1 , m ( Φ ) = 0
m ( Λ ) = T 1 T 2 T h = ψ m 1 ( T 1 ) m 2 ( T 2 ) m M ( T M ) 1 K , m ( Φ ) = 0
K = T 1 T 2 T h = Φ m 1 ( T 1 ) m 2 ( T 2 ) m M ( T M )
The combination algorithm is extended in the following analysis for calculation purposes.
Evidence results can be obtained by the following equations, when combining the (s)th and the (s + 1)th evidence.
{ G 1 } : m ( s + 1 ) 1 = k ( s + 1 ) ( m ( s ) 1 m s + 1 1 + m ( s ) 1 m s + 1 Θ + m ( s ) Θ m s + 1 1 )
{ G n } : m ( s + 1 ) n = k ( s + 1 ) ( m ( s ) n m s + 1 n + m ( s ) n m s + 1 Θ + m ( s ) Θ m s + 1 n )
{ G Θ } : m ( s + 1 ) Θ = m ( s + 1 ) = k ( s + 1 ) m ( s ) Θ m s + 1 Θ
k ( s + 1 ) + [ 1 i = 1 n + 1 m ( s + 1 ) n + 1 ] 1
Each index has different impact on the assessment system, in another word, the weights of the indices are different. Some have notable impact, while others have weak impact, therefore different weights must be assigned to different indices. The Analytic Hierarchy Process (AHP) is a method developed by Saaty in 1980 to support multi-criteria decision making. Since AHP is a helpful tool to assign weights based on expert experience [31], weights of indices and factors were calculated by AHP and shown in Table 2. Taking weights calculation of indices B1, B2, and B3 for example, the calculating process can be shown as follows:
1. The obtaining of pairwise comparison matrices A(k)
The pairwise comparisons between the m decision criteria can be obtained by asking the five experts questions such as which index is more important and what is the decision score (scale 1–9) by Table 2 [26].
The five pairwise comparison matrices of indices B1, B2, and B3 decided by the five experts can be shown as follows:
A B ( 1 ) = { 1 1 2 1 3 2 1 1 3 3 3 1 } A B ( 2 ) = { 1 1 3 1 3 3 1 1 3 1 1 } A B ( 3 ) = { 1 1 2 1 4 2 1 1 2 4 2 1 } A B ( 4 ) = { 1 1 4 1 5 4 1 1 2 5 2 1 } A B ( 5 ) = { 1 1 3 1 4 3 1 1 2 4 2 1 }
2. The calculation of pairwise comparison matrices B(k)
B ( k ) = lg A ( k ) = [ lg A i j ( k ) ] m × m B ( k ) = [ b i j ( k ) ] m × m b i j = 1 r k = 1 n b i j ( k ) , ( i , j = 1 , , m ) B = [ b i j ] m × m
where n is the number of the experts, m is the number of the indices; n = 5, m = 3 in the example.
B ( 1 ) = { 0 0.3010 0.4771 0.3010 0 0.4771 0.4771 0.4771 0 } B ( 2 ) = { 0 0.4771 0.4771 0.4771 0 0 0.4771 0 0 } B ( 3 ) = { 0 0.3010 0.6021 0.3010 0 0.3010 0.6021 0.3010 0 } B ( 4 ) = { 0 0.4771 0.6990 0.4771 0 0 0.6990 0 0 } B ( 5 ) = { 0 0.4771 0.6021 0.4771 0 0.3010 0.6021 0.3010 0 } B = { 0 0.4067 0.5715 0.4067 0 0.2158 0.5715 0.2158 0 }
3. The calculation of consistency judgment matrix S
The matrix S is the consistency judgment matrix which reflects the overall standard deviation of expert evaluation. If all the matrix elements of matrix S are less than 1, the weight evaluation of the five experts (measured by five pairwise comparison matrices) is consistent.
s i j = 1 r 1 t = 1 r [ b i j ( k ) 1 r t = 1 r b i j ( k ) ] 2 S = [ s i j ] m × m
S = { 0 0.1297 0.0948 0.1297 0 0.2097 0.0948 0.2097 0 }
4. The calculation of weight matrices wb:
c i j = 1 n k = 1 n ( b i k b j k ) , ( i , j = 1 , , m ) ,   C = [ c i j ] m × m ,   w i j = 10 c i j = 10 1 n k = 1 n ( b i k b j k ) ,   W = [ w i j ] m × m
where wb is the characteristic root of matrix W* and denotes the weights of indices B1, B2, and B3.
C = { 0 1.2190 1.7904 1.2190 0 0.5715 1.7904 0.5715 0 } W = { 1.0000 0.3924 0.2530 2.5487 1.0000 0.6449 3.9520 1.5506 1.0000 } w b = { 0.1325 0.3378 0.5297 }
The five pairwise comparison matrices of some indices (not all the pairwise comparison matrices can be shown in the paper limited by the length) are shown as follows:
A T 1 ( 1 ) = { 1.0000 1.0000 2.0000 1.0000 1.0000 2.0000 0.5000 0.5000 1.0000 } A T 1 ( 2 ) = { 1.0000 0.5000 3.0000 2.0000 1.0000 2.0000 0.3333 0.5000 1.0000 } A T 1 ( 3 ) = { 1 1 1 1 1 1 1 1 1 } A T 1 ( 4 ) = { 1.0000 1.0000 1.0000 1.0000 1.0000 2.0000 1.0000 0.5000 1.0000 } A T 1 ( 5 ) = { 1.0000 1.0000 2.0000 1.0000 1.0000 2.0000 0.5000 0.5000 1.0000 }
A Y 1 ( 1 ) = { 1.0000 2.0000 2.0000 1.0000 1.0000 0.5000 1.0000 1.0000 0.5000 0.5000 0.5000 1.0000 1.0000 0.5000 0.5000 1.0000 2.0000 2.0000 1.0000 4.0000 1.0000 2.0000 2.0000 0.2500 1.0000 }
A Y 1 ( 2 ) = { 1.0000 3.0000 3.0000 1.0000 2.0000 0.3333 1.0000 1.0000 0.3333 0.5000 0.3333 1.0000 1.0000 0.3333 0.5000 1.0000 3.0000 3.0000 1.0000 5.0000 0.5000 2.0000 2.0000 0.2000 1.0000 }
A Y 1 ( 3 ) = { 1.0000 2.0000 2.0000 1.0000 2.0000 0.5000 1.0000 1.0000 0.5000 0.2500 0.5000 1.0000 1.0000 0.5000 0.2500 1.0000 2.0000 2.0000 1.0000 5.0000 0.5000 4.0000 4.0000 0.2000 1.0000 }
A Y 1 ( 4 ) = { 1.0000 1.0000 1.0000 0.5000 2.0000 1.0000 1.0000 1.0000 0.5000 0.2500 1.0000 1.0000 1.0000 0.5000 0.2500 2.0000 2.0000 2.0000 1.0000 4.0000 0.5000 4.0000 4.0000 0.2500 1.0000 }
A Y 1 ( 5 ) = { 1.0000 1.0000 1.0000 0.5000 2.0000 1.0000 1.0000 1.0000 0.5000 0.5000 1.0000 1.0000 1.0000 0.5000 0.5000 2.0000 2.0000 2.0000 1.0000 5.0000 0.5000 2.0000 2.0000 0.2000 1.0000 }
Weights of indices and factors were calculated by AHP and the results are shown in Table 3.
Evidential reasoning method is an effective method to fuse the index information with equal weight. If this method is extended to fuse the index information with different weights, a revision of the original fuzzy assignment matrix (obtained by the proposed fuzzy function) must be processed after obtaining the original fuzzy assignment matrix and before combining fuzzy information evidences. The revision processing equations can be obtained by (13)–(23):
w ¯ m = w m / w k
α m = α k w ¯ m
x m ( H ) = α m X m ( H )
x m ( Θ ) = 1 α m
where wm = {w1, ⋯, wM} is a uniform weight vector; wK (wK = max {w1, ⋯, wM}) is the most important index in the index level; αm (m = 1, …, M) is a belief degree coefficient; αK (αK = 0.95) is a prior coefficient, representing the largest belief degree factor in the assessment; Xm(H) is the original basic assignment probability of index Xm; Xm(H) is the revised basic assignment probability; Xm(Θ) is uncertainty of belief assignment. The more important an index is, the more it contributes to evidence combination, which agrees with practical situation.
Not only the information of the indices’ weights should be included, but also the evidences’ conflict should be considered in the presented method, for the target of precisely assessment. However, evidence conflictions were handled by giving conflicts to the uncertain grade in former studies [20], which made the uncertain space too large to assess the transformer condition precisely. Unlike the former researchers, this paper proposes a new approach to reduce the conflicts of two evidences by Equations (17)–(23). In the assessing model, the partial conflicts are main problems of evidence combination, because the membership degrees of different indices are significantly different. For calculating the partial conflicts between the two evidences xa(Gn) and xb(Gn), suppose that con represents the partial conflicts between the two evidences, r(xa,xb) is the relationship of the two evidences, and con = 0.75 in this paper. If 0 ≤ con < 0.75, meaning the conflict is acceptable, the classic evidential reasoning approach is still available. If 0.75 ≤ con, meaning the conflict of the two evidences is too large that the classic evidential reasoning approach fails. Evidences Rectifications should be handled according to the equations:
x a ( G n ) = [ a 1 a n ] , x b ( G n ) = [ b 1 b n ] G x b ( x a ) = n = 1 m b n × e ( 5 × a n ) G ( x a ) = n = 1 m b n × e ( 5 × b n ) G ( x a , x b ) = G x a ( x b ) + G x b ( x a ) r ( x a , x b ) = G ( x a x b ) / G ( x a , x b ) = ( G ( x a ) + G ( x b ) ) / ( G x a ( x b ) + G x b ( x a ) ) c o n h = 1 r ( x a , x b )
β h = γ c o n h
where conh represents the partial conflict degree between the (h)th index evidence and the the (h + 1)th index evidence; βh is an intermediate variable, which can represents the conflict degree.
When the (h)th index evidence mh,n(Gn) is combining with the (h + 1)th index evidence mh+1,n(Gn), the rectified evidences of the (h)th and the (h + 1)th grades can be obtained based on Equations (19) to (22). The combination result can be seen in Equation (23):
m h , n 1 ( G n ) = β h × m h , n ( G n ) ( n = 1 , 2 , , 5 )
m h , n + 1 1 ( G Θ ) = m h , n + 1 1 ( G n + 1 ) = 1 β h + β h × m h , n + 1 ( G n + 1 )
m h + 1 1 ( G n ) = β h × m h + 1 , n ( G n )
m h + 1 , n + 1 1 ( G Θ ) = m h + 1 , n + 1 1 ( G n + 1 ) = 1 β h + β h × m h + 1 , n + 1 ( G n + 1 )
m ( h ) 1 = m h 1 ( G n ) m h + 1 1 ( G n )
The original basic probability assignment results of factors’ evidences are obtained after combining the index evidence one by one. Suppose Fs(G) is the original basic probability assignment of factor fs; fs(G) is the revised basic probability assignment; fs(Θ) is the belief assignment of uncertainty; and are the adjusted evidences of the (s)th and the (s + 1)th factors respectively. After combining all the factors’ evidential information, the total assessment of one component (e.g., main body) can be obtained by Equation (24):
F ( s ) 1 = f s 1 ( G n ) f s + 1 1 ( G n )
The evidential reasoning criterion for determining transformer condition grades is shown in Equations (25):
{ m s ( G N 0 ) > m s ( G Θ ) m s ( Θ ) < ε
where ms(GN0) = max {ms(Gn)}, GnG, n = 1, 2, ⋯, N}; ms(Θ) is the belief degree value of uncertainty grade G(n + 1); ε (ε = 0.05) is the threshold value according to expert experience. The less value of ε is desirable, which means the precise and reliable assessing result. The flowchart of the condition assessment method using fuzzy evidence fusion method can be summarized by Figure 3.

4. Case Study

4.1. Case 1

The preventative test data of a 220 kV transformer, which were acquired from an electric power company in 2009, are shown in Table 4.
The following information was obtained from the transformer maintenance log: the cooling device surface was covered by some dust, the oil level was abnormal.
The condition assessment of the transformer can be performed according to the test data. First, according to relevant historical data, the relative generating rate of total hydrocarbons (RGRTH) can be calculated as 4.586%. To obtain the index value of the accessories, the indices’ relative inferiority degrees should be calculated by employing the experts’ experience standards and the deductive method [32,33]. Specifically speaking, for factor layer Y1, the relative inferiority degree is calculated by (1) or (2) and represented; calculating results are shown as follow: {x1 = 0, x2 = 0.0647, x3 = 0.4586, x4 = 0.0584, x5 = 0.1600}. The fuzzy judgment matrix of membership degree, calculated by the Cauchy distribution function, of each part is given in Equation (26):
X 1 = [ Y 1 0.0000 0.0647 0.4586 0.0584 0.1600 Y 2 0.1150 0.1800 0.4375 0.0000 Y 3 0.5056 0.5714 0.0320 0.0900 T 2 0.0000 0.0000 0.0200 0.4004 T 3 0.0600 0.0000 0.0600 0.0400 ]
Based on X1, the membership degree between the indices and the grades can be calculated by Equations (4) and (5), and the results are shown in Table 5.
To calculate the main body (T1) condition, using the calculation results from Table 4, the weight information in Table 2 and Equations (13)–(23), an assignment matrix of main body is obtained and shown in Equations (27):
G ( T 1 ) = [ g 1 g 2 g 3 g 4 g 5 g Θ 0.5557 0.0004 0.3544 0 0.00 0.0895 0.9757 0.0007 0.0147 0 0.00 0.0089 0.8304 0.0000 0.0986 0.0011 0.0 0.0699 ]
In order to obtain the result of the transformer condition assessment, Equations (13)–(24) are used to synthesize the factors condition information, which can be seen in matrix (28). After combining evidences of all three components (G(T) in Equation (29)), the total condition of the transformer is shown in the matrix in Equation (30).
G b o d y = [ 0.9265 0.0001 0.0520 0.0000 0 0.0214 ]
G ( T ) = [ g 1 g 2 g 3 g 4 g 5 g Θ 0.9265 0.0001 0.0520 0.0 0.0 0.0214 0.0508 0.0074 0.8412 0.0066 0 0.0939 0.9966 0.0000 0.0000 0.0000 0 0.0034 ]
G total = [ 0.8632 0.0004 0.1082 0.0003 0 0.0280 ]
The assessment result can be obtained by using criterion (25) to the result of Equation (30). The conclusion is that the transformer condition is grade g1. No fault happens in that transformer. The condition based maintenance is suggested to be prolonged. Other information can be analyzed from the result: the main body and the accessories of the transformer are in good condition, while the bushing is on the attentive condition, hence the condition based maintenance of the bushing is that preventing tests should be operated ahead of normal schedule. Practically, the transformer is in good condition. Only cleaning of insulation waste on the bottom of oil tank was carried out in the maintenance log. It can be concluded that the assessing result of the transformer is reasonable.

4.2. Case 2

The body data, the operational history, and the maintenance records of the transformer in [23] were selected and calculated by Equations (1) or (2), the relative inferiority degree of the indices and the calculation results of membership degree were shown in Equation (31) and Table 6.
X 1 = [ Y 1 0.6400 0.6140 0.6200 0.6020 0.5629 Y 2 0.8000 0.2750 0.7375 0.3750 Y 3 0.1000 0.8400 0.6286 0.6025 T 2 0.0000 0.0200 0.6000 0.0400 T 3 0.3000 0.0000 0.5000 0.0000 ]
To calculate the main body (T1) condition, using the calculation results in Table 5, the weight information in Table 2 and the Equations (13)–(23), an assignment matrix of main body is obtained and shown in Equation (32):
G ( T ) 1 = [ g 1 g 2 g 3 g 4 g 5 g Θ 0.0000 0.0000 0.0697 0.8229 0.0000 0.1074 0.0000 0.7658 0.0165 0.1795 0.0000 0.0382 0.0270 0.0000 0.0374 0.8491 0.0338 0.0528 ]
In order to obtain the result of the transformer condition assessment, Equations (13)–(24) are used to synthesize the factors condition information, which can be seen in the matrix in Equation (33). After combining evidences of all three components (G(T) of Equation (34)), the total condition of the transformer is shown in the matrix in Equation (35).
The assessment result can be obtained by using the criterion of Equation (25) to the result of Equation (35). The conclusion is that the transformer condition is grade g4. The condition based maintenance is that testing should be done sooner for the transformer. Actually, the sealing between the top of the oil tank and bushing coupler is not tight, which causes the transformer insulation in the high moisture condition.
G b o d y = [ 0.0014 0.1580 0.0234 0.7678 0.0018 0.0477 ]
G ( T ) 1 = [ g 1 g 2 g 3 g 4 g 5 g Θ 0.0014 0.1580 0.0234 0.7678 0.0018 0.0477 0.3278 0.0000 0.3023 0.3023 0.0000 0.0675 0.3120 0.0564 0.5349 0.0000 0.0000 0.0967 ]
G t o t a l = [ 0.0229 0.1385 0.0596 0.7149 0.0015 0.0627 ]
G b o d y 1 = [ 0.2179 0.2850 0.1810 0.3011 0.0150 0.000 ]
G b o d y 2 = [ 0.1170 0.1391 0.2106 0.2714 0.2619 0.0 ]
G b o d y 3 = [ 0.0011 0.2445 0.3432 0.34725 0.0336 0.0304 ]
For further study, the assessing results of main body in by using fuzzy evidence fusion, fuzzy theory [26], set pair theory [34], and classic evidential reasoning method [35] (without considering conflicts of information) are calculated and shown in Equations (33), (36)–(38), respectively.
By applying fuzzy theory, the evidences supported by grades of g2 and g4 are proximally the same and hard to distinguish efficiently. By using set pair theory, the evidences supported by grades of g4 and g5 are proximally the same. By using evidential reasoning method, the assessing results support grades of g3 and g4 are almost the same. In other words, these situations often lead to a mistaken assessment when assessing the condition of the main body. In contrast, the proposed method supports the g4 grade clearly, and the result is more reasonable than the other three methods based on the practical situation. That is because the suggested method not only considers the fuzziness and the uncertainty of transformer attribute, but also handles the weights and the conflict of different evidences.
Therefore, the two cases demonstrate that the proposed method is an effective method to handle transformer condition assessment problem.

4.3. Other Cases

Thirty-nine other transformers in service were selected as assessing samples. The assessing procedure is implemented and conclusion of these samples is shown in Table 7.
Based upon the statistical results that have mentioned the total accuracy hits 84.6%. It demonstrates the validity of the integrated model. The table shows that the proposed method achieves the best performance when the actual condition of the transformer is g1 or g5 (the assessing accuracy hits more than 87.5%). Additionally, it achieves good performance when the transformers are in g3 and g4 (the assessing accuracy is 85.7% and 80, respectively). However, the assessing accuracy is only 75% when assessing the middle class. This is because fuzziness and uncertainty is always the largest one in the middle grade.

5. Conclusions

A synthetic condition assessment model for power transformers using fuzzy evidence fusion method is proposed in the study. The conclusions of the reported work are shown as follows:
Comparing with the fuzzy theory, the set pair theory, and the evidential reasoning method, the transformer condition assessing result of the proposed method is more reasonable. That is because both the conflict of evidences and the information of index weights are taken into consideration in the suggested model, which can improve the accuracy of assessment. The proposed model is demonstrated to be an efficient method for assessing the synthetic condition of a transformer and an effective method to provide guidance for CBM of transformers.
Although the proposed method shows an efficient tool to assess the synthetic transformer condition, some disadvantages, including weights determining subjectivity, lacking of new testing technology indices (e.g., moisture of paper, dielectric spectrum analysis, magnitude of partial discharge, and infrared thermometer), and parameters setting subjectivity, will need to be improved in future works.

Author Contributions

In this research activity, all the authors were involved in the data collection and preprocessing phase, model constructing, empirical research, results analysis and discussion, and manuscript preparation. All authors have approved the submitted manuscript.

Funding

This research was funded by the National Natural Science Foundation of China (61473272; 51867003), the Natural Science Foundation of Guangxi (2018JJB160056; 2018JJB160064; 2018JJA160176).

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Synthetic assessing index system.
Figure 1. Synthetic assessing index system.
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Figure 2. The curve of Cauchy membership function.
Figure 2. The curve of Cauchy membership function.
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Figure 3. The flowchart of transformer condition assessment.
Figure 3. The flowchart of transformer condition assessment.
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Table 1. Relationships between relative deterioration degrees, condition grades and maintenance strategies.
Table 1. Relationships between relative deterioration degrees, condition grades and maintenance strategies.
ItemsTCG
GoodNormalAttentivePoorSerious
RID[0–0.2)[0.2–0.4)[0.4–0.6)[0.6–0.8)[0.8–1]
CBMSPost repair or extendedNormal cycleLess than the normal cycleSoonerPromptly
Table 2. The AHP scales (1–9) for pairwise comparisons.
Table 2. The AHP scales (1–9) for pairwise comparisons.
Experts’ ScoreDefinition
1Equal importance
3Moderate importance of one over another
5Strong importance of one over another
7Very strong importance of one over another
9Extreme importance of one over another
2, 4, 6, 8Intermediate values
ReciprocalsReciprocals for inverse comparison
Table 3. Weights of assessing indices.
Table 3. Weights of assessing indices.
ComponentItems
WeightsWeightsWeight of Component Indices
Main body T10.5297(0.3974)Y1{0.1150, 0.2375, 0.3566, 0.1750, 0.1150}
(0.3665)Y2{0.2381, 0.2057, 0.2287, 0.3275}
(0.2361)Y3{0.1718, 0.1974, 0.4295, 0.2014}
Bushing T20.3378T2{0.2381, 0.2287, 0.4264, 0.1722}
Accessories T30.1325T3{0.2163, 0.1793, 0.3520, 0.2524}
Table 4. Transformer preventive test results.
Table 4. Transformer preventive test results.
Testing ItemsTesting Dates
2009-03-052009-08-18
H2 (µL/L)9.2009.700
C2H4 (µL/L)33.90081.700
CH4 (µL/L)19.20046.000
C2H6 (µL/L)97.500164.300
C2H2 (µL/L)00.100
CO (µL/L)1656
CO2 (µL/L)456540
Total hydrocarbons (µL/L)4.1708.760
The relative generating rate of total hydrocarbons/4.586%
Polarization coefficient2.0001.770
Dielectric loss of winding (%) (20 °C)0.3900.350
Disequilibrium coefficient of DC resistance (%)0.4100.360
insulation resistance (MΩ)10,00011,000
Moisture content in oil (mg/L)12.53012.640
Breakdown voltage (kV)5050
Dielectric loss of oil (90 °C)0.0190.001
Acid value (mg(KOH)/g)0.0050.009
Resistance of bushing (MΩ)70,00070,000
End-shield resistance (MΩ)50,00050,000
Dielectric loss of bushing (20 °C)0.2000.200
Initial value difference of capacitance (%)−2.890−2.002
Table 5. Calculation of membership degree.
Table 5. Calculation of membership degree.
Membership DegreeAssessing Grade
g1g2g3g4g5
x111.00000000
x121.00000000
x13001.000000
x141.00000000
x150.99110.0089000
x211.00000000
x220.93940.0606000
x2300.01110.988900
x241.00000000
x31001.000000
x32000.97450.02550
x331.00000000
x341.00000000
Table 6. Calculation of the membership degree.
Table 6. Calculation of the membership degree.
Membership DegreeAssessing Grade
g1g2g3g4g5
x11000.00890.9910
x12000.11560.88440
x13000.06060.93940
x14000.42090.57910
x15000.98850.01151.0000
x210000.50000.5000
x2201.0000000
x230001.00000
x2400.96370.036300
x311.00000000
x320000.00890.9911
x33000.02550.97450
x34000.40170.59830
x411.0000000.50000
x421.00000000
x43000.500
x441.00000000
x5101.000000
x521.00000000
x53001.000000
x541.00000000
Table 7. Assessing result of transformers.
Table 7. Assessing result of transformers.
ResultsAssessing Grade
g1g2g3g4g5
Number of samples117858
Correct results106647
Accuracy (%)90.985.775.08087.5
Total accuracy (%)84.6

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Tian, F.; Jing, Z.; Zhao, H.; Zhang, E.; Liu, J. A Synthetic Condition Assessment Model for Power Transformers Using the Fuzzy Evidence Fusion Method. Energies 2019, 12, 857. https://doi.org/10.3390/en12050857

AMA Style

Tian F, Jing Z, Zhao H, Zhang E, Liu J. A Synthetic Condition Assessment Model for Power Transformers Using the Fuzzy Evidence Fusion Method. Energies. 2019; 12(5):857. https://doi.org/10.3390/en12050857

Chicago/Turabian Style

Tian, Fenglan, Zhongzhao Jing, Huan Zhao, Enze Zhang, and Jiefeng Liu. 2019. "A Synthetic Condition Assessment Model for Power Transformers Using the Fuzzy Evidence Fusion Method" Energies 12, no. 5: 857. https://doi.org/10.3390/en12050857

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