2.2. Mechanical Properties Test
Firstly, based on the design method of ordinary concrete mix proportion, the mix proportion of C30 RAC is calculated, and the effective water absorption of recycled aggregate is combined with increasing the additional water. Secondly, according to the concrete test operation rules, the mixed concrete is poured into the 150 mm × 150 mm × 150 mm test mould for mechanical vibration. After the vibration is uniform and dense, it is put into the standard maintenance room. The temperature is (20 ± 2) °C, and the relative humidity is greater than 95%. A total of 9 test blocks are shown in
Figure 1.
The WEW-1000A universal testing machine was used for the loading test. The loading speed is 0.5~1.0 MPa/s. See
Table 2 for the strength of concrete blocks. Water-to-cement ratio a, different curing days d, recycled aggregate replacement rate r, and concrete uniaxial compressive strength
fck. The higher the compressive strength of concrete is, the less compressive deformation that can be endured during compression failure. When the ultimate load is reached, the concrete is suddenly destroyed, the brittleness is obvious, and the degree of development of internal cracks is also better. Before reaching the peak strength, there was no obvious crack on the surface of the test block; however, after reaching the peak strength, the accumulated energy inside the test block rapidly releases to produce damage and a burst sound. However, due to the ductility of concrete, the test block can withstand relatively large compression deformation after failure, and its integrity is preserved.
2.3. Construction of Simulation Database Based on Abaqus
With the continuous development of computers and finite elements, researchers combine the improved cohesion model with finite elements to study the fracture problems of various materials, such as composite materials, rocks, and concrete. The constitutive models of concrete in ABAQUS include the brittle crack model, stain crack model, and plastic damage model. The concrete plastic damage model is based on the continuum damage model in plasticity theory. It is assumed that the concrete damage is caused by tensile cracking and compression failure. In the deformation process, the factors of crack propagation and closure are added. The usual flow rules of stiffness degradation and recovery in reciprocating loading and unloading are non-associated flow rules. At the same time, the plastic damage model of concrete takes into consideration the tensile–compressive softening effect of concrete. This model is also the only one that can be used for both ABAQUS/Standard and ABAQUS/explicit analysis modules.
To obtain more uniaxial compressive strength values of RAC specimens under different ratios, Abaqus is used to simulate the uniaxial compressive strength values of RAC models under different ratios. The cube test block of 150 mm × 150 mm × 150 mm used in this paper does not consider friction at the end of the simulation analysis. In terms of load setting, the y-direction force is applied, and the bottom is fixed. Good meshing must depend on good geometric structure, and pre-processing is the most critical and essential work in finite element analysis. The modelling based on engineering problems is transformed into an analysis model, completed in the pre-processing, involving geometric processing, material sets, mesh generation, boundary application, and other related steps. Only when these steps are well done can a correct result output be ensured. The Hypermesh pre-processing software is used to mesh and optimize the numerical model of concrete. Its powerful geometric processing function can quickly read the model data with its complex structure and large scale and adapt to the complex boundary. After setting the whole mesh, the details can be processed and optimized to obtain a more reasonable mesh distribution, which greatly improves the efficiency of finite element calculation. The model grid is divided and optimized by Hypermesh, such as in
Figure 2. The concrete constitutive model of the GB50010-2010 Code for the design of concrete structures is selected [
27].
The loading mode is similar to uniaxial compression in the laboratory. The specimen is loaded by displacement, that is, by controlling the node displacement of the solid element on the top surface. The specimen has only one boundary constraint mode, which is that the vertical displacement of the bottom surface of the specimen is 0.
The model (
Figure 2) includes a concrete test block with the size of 150 mm × 150 mm × 150 mm. The correctness of the concrete constitutive model is verified by simulating the mechanical properties of the concrete test block under uniaxial compression. The concrete test blocks were divided into 19,173 elements by sweeping with the four-node linear tetrahedral element (C3D4). The viscous element is divided into 19,173 units by a four-node three-dimensional bonding element (COH3D6).
Figure 3 shows the compression of RAC blocks at different time steps under No. 2 working conditions. It can be seen that the process is similar to the compression process of the test block. To verify the accuracy of the simulation results, the compression simulation of No. 1~9 test blocks was carried out under the same test conditions. The results show that the maximum error between the simulation results and the uniaxial compression test results of 9 groups of concrete blocks is 0.2 MPa, as shown in
Figure 4.
The failure of concrete blocks is divided into four processes: the compaction process, the elastic deformation process, the elastic-plastic deformation process, and the failure process.
Step. 1 After loading, the load of the sample increases a little with the increase in displacement. In the numerical simulation analysis, the deformation of the specimen in the laboratory at this stage is obviously larger than that of the specimen. The existence of this stage in the laboratory test block is mainly due to the existence of a micro-concave–convex zone on the surface of the concrete test block prepared in the laboratory and the gradual compaction of micro-cracks and micro-pores in the concrete test block. However, the simulated specimen is caused by the top-down transfer of axial pressure and the compaction of the concrete element and the non-thickness bond element. The specimen element does not deform under compression.
Step. 2 With the increase in axial load, it can be seen from the cloud picture that the thicknesses of the bond unit on the left and right surfaces of the specimen have been deformed, and the concrete unit has not been significantly deformed macroscopically, but small cracks have begun to appear locally, which is in good agreement with the test.
Step. 3 The solid element in the lower right corner of the specimen has begun to slowly peel away from the specimen, and the thickness of the adhesive element mesh has been severely compressed and gradually lost its adhesive ability.
Step. 4 With the increased plastic deformation of the specimen, the axial load no longer increases, and the specimen is damaged, which is consistent with the test results. From the displacement nephogram, it can be seen that the concrete element on the surface of the specimen gradually falls off from the surface or interior of the model, and the deformation of the thickness bonding element is intensified until it disappears.
Figure 4 shows that the error between the numerical simulation results and the experimental results is within 0.2 MPa. The calculation of the uniaxial compressive strength of the mixed soil by the model in this paper is in good agreement with the measured value. The correlation coefficient
R2 between the two data is as high as 0.999.
Water cement ratio a, different curing days d, recycled aggregate replacement rate r as input data set, concrete uniaxial compressive strength
fck as output data set. Before the modeling of data samples, all the imported data were normalized to realize the principle of dimensional analysis. The simulation database is shown in
Table 3:
where
x is the original data,
x’ is the normalized data,
xmax is the maximum value of the original data, and
xmin is the minimum value.