Lubricants

With the significant increase in the number of motor vehicles in plateau regions, the adaptability and reliability requirements of diesel engines operating under high-altitude and cold conditions have become increasingly critical. In this study, a one-dimensional transient simulation model of the overall engine lubrication system was developed based on a physical experimental prototype. The multiphysics-coupled lubrication system was numerically modeled and analyzed, with particular emphasis on elucidating the influence mechanisms of high-altitude and cold environments on the startup performance of diesel engine lubrication systems. System responses under different ambient pressures (0.88 bar, 0.92 bar, 0.96 bar, and standard atmospheric pressure) and oil temperatures (30 °C, 55 °C, and 100 °C) were systematically investigated. In addition, variations in the opening degree of the oil pump pressure relief valve (closed, 4%, 30%, 60%, and 100%) were incorporated to reveal the governing effects of high-altitude and cold environments on lubrication system startup behavior. The results indicate that under high-altitude and cold conditions, the decrease in oil temperature is the dominant factor and exerts the most significant influence on the steady-state oil pressure and flow rate of the lubrication system. Variations in ambient pressure lead only to an equivalent shift in absolute oil pressure, with negligible effects on relative oil pressure, steady-state flow rate, response time, or filling rate. However, a reduction in atmospheric pressure leads to a decrease in the peak oil flow rate at the outlet of the oil pump. The opening degree of the pressure relief valve exhibits a nonlinear influence on the startup performance of the lubrication system, and significantly decreases the oil filling rate. This study innovatively develops a lubrication system performance prediction model under high-altitude, low-pressure, and low-temperature conditions. Calibrated using vehicle road-test data, the model quantifies for the first time the relative contributions of the three key factors to start-up lubrication performance, thereby providing a clear decision-making framework and prioritized improvement directions for the reliability-oriented design and safety threshold calibration of lubrication systems in high-altitude diesel engines.

This study examines the tribological and micro-mechanical behavior of high-density polyethylene (HDPE), which has been advanced to the class of advanced polymers through electron beam irradiation (irradiation dose of 33 kGy to 198 kGy). The tribological and mechanical behaviors were analyzed at the surface and at various depths beneath the surface to verify the extent of radiation effects across the entire cross-section of the specimen. Changes in tribological and mechanical behavior are closely related to changes in the structure of the material, mainly changes in crystallinity. As this study shows, 99 kGy appears to be the ideal radiation dose in terms of the properties examined. An increase in absorbed radiation dose leads to a deterioration of tribological and mechanical performance, which correlates with material degradation and a concomitant reduction in crystallinity. The improvement in the properties examined between unirradiated and irradiated HDPE at a dose of 99 kGy is 18% for mechanical behaviors and 8% for tribological behaviors on the surface of the sample. A maximum deviation of 39% was identified between the surface and the center of the material. There was also a change in crystallinity of up to 12%. These modifications result in enhanced surface wear resistance and increased overall stiffness, effectively shifting commodity-grade HDPE toward the performance domain of advanced polymers with only minimal cost implications.

Excavators are critical equipment in mining, construction, and other fields. The four-point contact slewing bearings used in their slewing mechanisms operate under harsh conditions such as heavy loads and impacts. Furthermore, the bearing rings are prone to elliptical deformation after installation, making them susceptible to premature failure. To address this issue, this paper establishes a mechanical bearing model to investigate the load distribution among balls and the fatigue life of the bearing under elliptical deformation of the rings. It systematically analyzes the influence of key design parameters. The research finds that elliptical deformation of the rings leads to contact angle deviation and a reduction in load-bearing balls, resulting in severe degradation of bearing fatigue life; therefore, its occurrence must be strictly controlled. Designing with a groove curvature radius coefficient within the range of 0.51 to 0.52 achieves an optimal balance between fatigue life and the four-point contact geometry of the balls. There exists an “optimal clearance” that maximizes bearing fatigue life; when considering significant elliptical deformation, the clearance design should be appropriately increased. Increasing the design contact angle enhances load capacity and helps mitigate the effects of elliptical deformation. However, an excessively large contact angle can cause ellipse truncation in the raceway contact zone; thus, the contact angle should be designed based on practical conditions. Increasing the number of balls can improve the influence of ovality on load distribution and enhance the bearing’s fatigue life. This study provides a theoretical reference for the design of high-reliability slewing bearings for excavators.