- Article
Optimized Thyme Oil Single and Double Emulsion for Sustainable Animal Health Applications
- Costanza Bonnici,
- Maria Federica Marchesi and
- Marijana Dragosavac
- + 1 author
Thyme oil (TO) is emerging as a promising candidate to counteract antimicrobial resistance due to its renowned antimicrobial and anti-inflammatory properties. However, rapid gastric absorption of its bioactive compounds limits its intestinal delivery, where its action is required, so the protection of these components is necessary. This pilot study optimized TO-loaded emulsions for targeted intestinal release. High-shear homogenization and membrane emulsification were compared to formulate single oil in water (O/W) and double water in oil in water (W/O/W) emulsions, screening emulsifiers (lecithin, Tween 20, Tween 80) and functional biopolymers (pectin, sodium alginate). High-shear homogenization with lecithin (0.5%), pectin (1.80%), and sodium alginate (0.2%) yielded stable submicron O/W emulsion (Span = 0.5; d(v,0.5) = 0.21 µm), achieving electrostatic stabilization (ζ-potential = −51.5 ± 1.5 mV) at a target poultry dosage. A pH-responsive behavior was observed: protective hydrogel formed in gastric conditions (d(v,0.5) = 2.64 µm) and maintained stability at intestinal pH (d(v,0.5) = 3.03 µm). Membrane emulsification enabled precise droplet control under mild conditions, producing monodisperse O/W emulsions (d(v,0.5) = 38–59 µm; Span ≤ 1.0) and W/O/W double emulsions (d(v,0.5) = 26.5 µm; Span = 0.6) with ultra-low interfacial tension (0.52 mN·m−1). Repeated membrane passes reduced droplet size to ~6.6 µm. These systems represent a foundational step toward bioactive intestinal delivery, providing a viable antibiotic-free strategy for sustainable livestock production.
9 February 2026


![Schematic and perspective views of the experimental set used to inject the dispersed phase. (a) Cross-sectional view of the stirred cell, highlighting the main geometric parameters (T = 37.57 mm, D = 30.08 mm, b = 10.20 mm, blade number = 2, Dm = 41.18 mm). The stirrer shaft and the membrane are shown in grey. The membrane support, which also constitutes the cell base, is shown in light beige. The red component represents the external housing of the stirrer shaft used to seal the cell. The white arrow indicates the direction of dispersed phase inlet into the cell base. (b) Schematic representation of shear surface formation during membrane emulsification using a stirred cell equipped with a flat-sheet membrane. The curved arrow indicates the direction of stirrer rotation, while the upward arrows represent the flow of the dispersed phase through the membrane pores toward the continuous phase. The figure layout and concept were inspired by Dragosavac et al., 2008 [21]. The image was generated using artificial intelligence based on a large language model.](https://mdpi-res.com/cdn-cgi/image/w=470,h=317/https://mdpi-res.com/colloids/colloids-10-00020/article_deploy/html/images/colloids-10-00020-ag-550.jpg)
![Images (left) and micro-CT scan slice (right) of custom PMMA holder filled with glass beads used in SurPASS 3 streaming potential and Nikon XT H 225 micro-CT measurements. Image obtained from Vukovic et al. [20].](https://mdpi-res.com/cdn-cgi/image/w=281,h=192/https://mdpi-res.com/colloids/colloids-10-00019/article_deploy/html/images/colloids-10-00019-g001-550.jpg)



