Search Results (582)

This study presents the first investigation into the application of ultrasonic vibration-assisted electrical discharge machining (UV-EDM) using graphite electrodes for external cylindrical surface machining—an essential surface in the production of tablet punches and sheet metal-forming dies. A custom ultrasonic horn was designed and fabricated using 90CrSi material to operate effectively at a resonant frequency of 20 kHz, ensuring stable vibration transmission throughout the machining process. A Box–Behnken experimental design was employed to explore the effects of five process parameters—vibration amplitude (A), pulse-on time (Ton), pulse-off time (Toff), discharge current (Ip), and servo voltage (SV)—on two key performance indicators: material removal rate (MRR) and surface roughness (Ra). The optimization process was conducted in two stages: single-objective analysis to maximize MRR while ensuring Ra < 4 µm, followed by a hybrid multi-objective approach combining NSGA-II and the Analytic Hierarchy Process (AHP). The optimal solution achieved a high MRR of 9.28 g/h while maintaining Ra below the critical surface finish threshold, thus meeting the practical requirements for punch surface quality. The findings confirm the effectiveness of the proposed horn design and hybrid optimization strategy, offering a new direction for enhancing productivity and surface integrity in cylindrical EDM applications using graphite electrodes. Full article

Vibration-stimulated waterflooding (VS-WF) is a promising enhanced oil recovery (EOR) method, especially for reservoirs with high-viscosity or emulsified oil. This study explores the effect of low-frequency vibration (2 Hz and 5 Hz) on oil mobilization under constant pressure and flow rate, using both crude and emulsified oil samples. Vibration significantly improves recovery by inducing stick-slip flow, lowering the threshold pressure, and enhancing oil phase permeability while suppressing the water phase flow. Crude oil recovery increased by up to 24% under optimal vibration conditions, while emulsified oil showed smaller gains due to higher viscosity. Intermittent vibration achieved similar recovery rates to continuous vibration, but with reduced energy use. Statistical analysis revealed a strong correlation between pressure fluctuations and oil production in vibration-assisted tests, but no such relationship in non-vibration cases. These results provide insight into the mechanisms behind vibration-enhanced recovery, supported by analysis of pressure and flow rate responses during waterflooding. Full article

An anion exchange-assisted technique was used for the synthesis of platinum-decorated SnO₂ supports, providing nanocatalysts with enhanced activity for the reduction of 4-nitrophenol (4-NP) to 4-aminophenol (4-AP). In this study, a series of SnO₂ supports, namely SnA (synthesized almost at room temperature), SnB (hydrothermally treated at 180 °C), and SnC (annealed at 600 °C), are systematically investigated, all loaded with 1 mol% Pt from H₂PtCl₆ under identical mild conditions. The chloride ions from the SnCl₄ precursors were efficiently removed via a strong-base anion exchange reaction, resulting in highly dispersed, crystalline ~5 nm cassiterite SnO₂ particles. All Pt/SnO₂ composites displayed mesoporous structures with type IVa isotherms and H₂-type hysteresis, with SP1a (Pt on SnA) exhibiting the largest surface area (122.6 m²/g) and the smallest pores (~3.5 nm). STEM-HAADF imaging revealed well-dispersed PtOx domains (~0.85 nm), while XPS confirmed the dominant Pt⁴⁺ and Pt²⁺ species, with ~25% Pt⁰ likely resulting from photoreduction and/or interactions with Sn–OH surface groups. Raman spectroscopy revealed three new bands (260–360 cm⁻¹) that were clearly visible in the sample with 10 mol% Pt and were due to the vibrational modes of the PtOx species and Pt-Cl bonds introduced due the addition and hydrolysis of H₂PtCl₆ precursor. TGA/DSC analysis revealed the highest mass loss for SP1a (~7.3%), confirming the strong hydration of the PtOx domains. Despite the predominance of oxidized PtOx species, SP1a exhibited the highest catalytic activity (k_app = 1.27 × 10⁻² s⁻¹) and retained 84.5% activity for the reduction of 4-NP to 4-AP after 10 cycles. This chloride-free low-temperature synthesis route offers a promising and generalizable strategy for the preparation of noble metal-based nanocatalysts on oxide supports with high catalytic activity and reusability. Full article

To address the challenges of low density, loose structure, high utilization costs, and inadequate molding effects of corn straw char under ambient temperature and pressure conditions, this study investigated the utilization of waste soybean powder (WSP) as a binder to produce biochar pellets via ultrasonic-assisted processing. A single-factor experiment was initially conducted to assess the effects of key variables. Subsequently, a Central Composite Rotatable Design (CCRD) was employed to evaluate the individual and interactive effects of these variables, in which pellet density and durability served as response indicators. Regression models for both responses were developed and validated using analysis of variance (ANOVA). The results indicated that, at a 0.05 significance level, the mixing ratio of corn straw char to WSP and molding pressure had highly significant effects on pellet density, while pelleting time had a significant effect and ultrasonic power had no significant influence. All four factors significantly affected pellet durability, and their interactions were further analyzed. The optimal conditions were a mixing ratio of 45%, pelleting time of 33 s, an ultrasonic power of 150 W, and a molding pressure of 5 MPa, yielding pellets with a density of 1140.41 kg/m³ and a durability of 98.54%. These results demonstrate that WSP is an effective binder for the ultrasonic-assisted fabrication of biochar pellets. Full article

To address the issues of burr formation, structural deformation, and tearing in the conventional machining of Nomex honeycomb composites, this study aims to clarify the mechanisms by which ultrasonic vibration-assisted cutting enhances machining quality. A multi-scale analysis framework is developed to examine the effects of ultrasonic vibration on fiber distribution, cell-level shear response, and the overall cutting mechanics. At the microscale, analyses show that ultrasonic vibration mitigates stress concentrations, thereby shortening fiber length. At the mesoscale, elastic buckling and plastic yielding models show that ultrasonic vibration lowers shear strength and modifies the deformation. A macro-scale comparison of cutting behavior with and without ultrasonic vibration was conducted. The results indicate that the intermittent contact effect induced by vibration significantly reduces cutting force. Specifically, at an amplitude of 40 μm, the cutting force decreased by approximately 29.7% compared to the condition without ultrasonic vibration, with an average prediction error below 8.6%. Compared to conventional machining, which causes the honeycomb angle to deform to approximately 130°, ultrasonic vibration preserves the original 120° geometry and reduces burr length by 36%. These results demonstrate that ultrasonic vibration effectively reduces damage through multi-scale interactions, offering theoretical guidance for high-precision machining of fiber-reinforced composites. Full article

The use of aluminum honeycomb structures is fast expanding in advanced sectors such as the aeronautics, aerospace, marine, and automotive industries. However, processing these structures represents a major challenge for producing parts that meet the strict standards. To address this issue, an innovative manufacturing method using longitudinal ultrasonic vibration-assisted cutting, combined with a CDZ10 hybrid cutting tool, was developed to optimize the efficiency of traditional machining processes. To this end, a 3D numerical model was developed using the finite element method and Abaqus/Explicit 2017 software to simulate the complex interactions among the cutting tool and the thin walls of the structures. This model was validated by experimental tests, allowing the study of the influence of milling conditions such as feed rate, cutting angle, and vibration amplitude. The numerical results revealed that the hybrid technology significantly reduces the cutting force components, with a decrease ranging from 10% to 42%. In addition, it improves cutting quality by reducing plastic deformation and cell wall tearing, which prevents the formation of chips clumps on the tool edges, thus avoiding early wear of the tool. These outcomes offer new insights into optimizing industrial processes, particularly in fields with stringent precision and performance demands, like the aerospace sector. Full article

Background/Objectives: For aging men experiencing lower urinary tract symptoms (LUTS), bladder diaries (BD) and uroflowmetry (UFM) are commonly used non-invasive diagnostic tools. However, bladder diaries often suffer from subjectivity and incomplete data, while traditional hospital-based uroflowmetry lacks convenience and repeatability. Therefore, there is a growing need for a user-friendly, artificial intelligence (AI)-powered at-home uroflow monitoring solution. This study aims to develop a novel, vibration-based home uroflowmetry system capable of recognizing uroflow curve patterns and measuring voiding parameters, and to compare its performance with other existing home-based uroflowmetry methods. Methods: Seventy-six male participants, all of whom provided informed consent, underwent uroflowmetry to assess voiding symptoms. An accelerometer affixed to the uroflowmeter’s urine container captured vibration signals, which were used to calculate the root mean square (RMS) values and maximum amplitude (Mmax). Simultaneously, the uroflowmeter recorded standard voiding parameters and generated uroflow curves. These vibration signals were then analyzed using a convolutional neural network (CNN) to classify six distinct uroflow curve patterns, aiding in diagnostic evaluation. Results: Seventy-six participants’ voiding volume ranged from 50 mL to 690 mL (median [Q1, Q3]: 160 [70.00, 212.50] mL). The correlation analysis revealed positive correlations between the vibration signals and voiding parameters, including the voided volume and RMS (R = 0.768, p < 0.001), Qmax and Mmax (R = 0.684, p < 0.001), voiding time and signal time (R = 0.838, p < 0.001), time to Qmax and time to Mmax (R = 0.477, p < 0.001). AI pattern recognition demonstrated high accuracy with all three indicators (precision, recall, and F1 score) surpassing 0.97. Conclusions: This AI-assisted vibration-based home uroflowmetry enables accurate voiding parameter measurement and uroflow pattern recognition, showing high precision, recall, and F1-score. It might offer a convenient solution for continuous and subjective bladder monitoring outside clinical settings. Full article

Moroccan oil shale ash (MOSA) represents an underutilized industrial by-product, particularly in the Rif region, where its high mineral content has often led to its neglect in value-added applications. This study highlights the successful conversion of MOSA into amorphous mesoporous silica (AS-Si) using a sol–gel process assisted by polyethylene glycol (PEG-6000) as a soft template. The resulting AS-Si material was extensively characterized to confirm its potential for environmental remediation. FTIR analysis revealed characteristic vibrational bands corresponding to Si–OH and Si–O–Si bonds, while XRD confirmed its amorphous nature with a broad diffraction peak at 2θ ≈ 22.5°. SEM imaging revealed a highly porous, sponge-like morphology composed of aggregated nanoscale particles, consistent with the nitrogen adsorption–desorption isotherm. The material exhibited a specific surface area of 68 m²/g, a maximum in the pore size distribution at a pore diameter of 2.4 nm, and a cumulative pore volume of 0.11 cm³/g for pores up to 78 nm. DLS analysis indicated an average hydrodynamic diameter of 779 nm with moderate polydispersity (PDI = 0.48), while a zeta potential of –34.10 mV confirmed good colloidal stability. Furthermore, thermogravimetric analysis (TGA) and DSC suggested the thermal stability of our amorphous silica. The adsorption performance of AS-Si was evaluated using methylene blue (MB) and ciprofloxacin (Cipro) as model pollutants. Kinetic data were best fitted by the pseudo-second-order model, while isotherm studies favored the Langmuir model, suggesting monolayer adsorption. AS-Si could be used four times for the removal of MB and Cipro. These results collectively demonstrate that AS-Si is a promising, low-cost, and sustainable adsorbent derived from Moroccan oil shale ash for the effective removal of organic contaminants from aqueous media. Full article

An angled single-excitation elliptical vibration system for ultrasonic-assisted machining was developed in this paper, which was composed of a giant magnetostrictive transducer and an angled horn. Based on the continuous boundary conditions between the components, the frequency equation of the angled vibration system was derived, and the resonant frequencies of vibration systems with different angles were theoretically calculated. The finite element method was employed to investigate the impact of varying angles on the resonant frequency, elliptical trajectory, phase difference, and output amplitude of the vibration systems. The electrical impedance of the vibration system and the longitudinal and transverse vibration amplitudes at the end face of the horn were tested experimentally. The results show that the resonant frequency and phase difference in the vibration system decreased, the transverse amplitude of the output elliptical trajectory increased, and the longitudinal amplitude decreased with the increase in the included angle. The elliptical trajectories obtained from the test were generally consistent with the calculated results, and the calculated values of the resonant frequencies of the three angled vibration systems were in good agreement with the experimental test values. Full article

Zinc oxide (ZnO) is a wide bandgap semiconductor of great scientific and technological interest due to its high exciton binding energy and outstanding structural and optical properties, making it an ideal material for applications in optoelectronics, sensors, and photocatalysis. This study presents the rapid synthesis of highly crystalline ZnO nanostructures using two alternative routes: (1) direct thermal decomposition of zinc acetate and (2) a physical-green route assisted by Mangifera indica extract. Both routes were subjected to identical calcination thermal conditions (400 °C for 2 h), allowing for an objective comparison of their effects on structural, vibrational, morphological, and optical characteristics. X-ray diffraction analyses confirmed the formation of a pure hexagonal wurtzite phase in both samples, highlighting a higher crystallinity index (91.6%) and a larger crystallite size (35 nm) in the sample synthesized using the physical-green route. Raman and FTIR spectra supported these findings, revealing greater structural order. Electron microscopy showed significant morphological differences, and UV-Vis analysis showed a red shift in the absorption peak, associated with a decrease in the optical bandgap (from 3.34 eV to 2.97 eV). These results demonstrate that the physical-green route promotes significant improvements in the structural and functional properties of ZnO, without requiring changes in processing temperature or the use of additional chemicals. Full article

This study investigates the effect of ultrasonic vibration applied in the cutting speed direction on surface quality during face turning of C45 steel. The experiments were performed using an ultrasonic generator operating at a frequency of 20 kHz with an amplitude of approximately 10 µm. The cutting parameters used in the experiments included spindle speeds of 700, 1100, and 1300 rpm, feed rates of 0.1 and 0.15 mm/rev, while the depth of cut was fixed at 0.2 mm. Surface quality was evaluated based on the roughness parameters R_a and R_z, as well as surface topography was observed using a Keyence VHX-7000 digital microscope. The results show that ultrasonic-assisted face turning (UAFT) significantly improves surface finish, particularly in the central region of the workpiece where the cutting speed is lower and built-up edge (BUE) formation is more likely. The lowest R_a value recorded was 0.91 µm, representing a 71% reduction compared to conventional turning (CT). Furthermore, at the highest spindle speed (1300 rpm), the standard deviations of both R_a and R_z were minimal, indicating improved surface consistency due to the suppression of BUE by ultrasonic vibration. Topographical observations further confirmed that UAFT generated regular and periodic surface patterns, in contrast to the irregular textures observed in CT. Full article

Accumulation of ferrous sulfate residue (FSR) not only occupies land but also results in environmental pollution and waste of iron resource; thus, recycling of iron from FSR has attracted widespread concern. To this end, this article shows fabrication and system analysis of hematite (HM) nanoparticles from FSR via microwave-assisted reduction technology. Physicochemical properties of HM nanoparticles were investigated by multiple analytical techniques including X-ray diffraction (XRD), Fourier transform infrared spectrum (FTIR), Raman spectroscopy, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), ultraviolet visible (UV-Vis) spectrum, vibrating sample magnetometer (VSM), and the Brunauer–Emmett–Teller (BET) method. Analytic results indicated that the special surface area, pore volume, and pore size of HM nanoparticles with the average particle size of 45 nm were evaluated to be ca. 20.999 m²/g, 0.111 cm³/g, and 0.892 nm, respectively. Magnetization curve indicated that saturation magnetization Ms for as-synthesized HM nanoparticles was calculated to be approximately 1.71 emu/g and revealed weakly ferromagnetic features at room temperature. In addition, HM nanoparticles exhibited noticeable light absorption performance for potential applications in many fields such as electronics, optics, and catalysis. Hence, synthesis of HM nanoparticles via microwave-assisted reduction technology provides an effective way for utilizing FSR and easing environmental burden. Full article

Planting tomatoes in enclosed facilities requires manual pollination assistance. Chemically-assisted pollination poses environmental pollution and food safety hazards. Contact vibration pollination is inefficient, ineffective, and prone to plant damage. This study developed a non-contact tomato pollination device based on pulse airflow, and conducted an experimental investigation on it. Firstly, a non-contact tomato pollination device based on pulse airflow was designed, based on the reciprocating motion of tomato flowers under the action of pulse airflow. Subsequently, this study took the coverage rate of pollen on the stigma as an indicator, and the optimal pulse airflow parameters were determined, which were a velocity of 1.22 m·s⁻¹, airflow angle of −19.69°, and pulse frequency of 25.64 Hz. Finally, comparative experiments were conducted between the pollination effect of tomatoes based on pulse airflow and other assisted pollination methods. The results show that tomato flowers produce a composite reciprocating vibration under the coupling effect of the inflorescence elastic force and the pulse airflow force, and the coverage of pollen on the stigma is 11.2% higher than assisted pollination using stable airflow. The use of a pulse airflow pollination method can increase the fruit setting rate by 13.21%, increase the weight per fruit by 11.46%, and increase the weight of fruits per bunch by 33.33%. Compared with chemically-assisted fruit setting, no chemical agents were used to ensure a fruit setting rate similar to chemical methods, and the number of seeds per fruit increased by 74.8. Compared with vibration pollination, it eliminated plant damage and increased the fruit setting rate by 4.45%, and improved efficiency by 18.6%. The results indicated that the pollination method based on pulse airflow is environmentally friendly, high-quality, and efficient. This study breaks through the theoretical and parameter limitations of traditional airflow pollination devices, and provides a theoretical base for the development of clean pollination equipment in facility agriculture. Full article

Compliant mechanisms are often utilized in precise positioning systems but have not been thoroughly examined in vibration-aided fine CNC machining. This study aims to develop a new 02-DOF flexure stage for vibration-aided fine CNC milling. A hybrid displacement amplifier, featuring a two-lever mechanism, two Scott–Russell mechanisms, and a parallel leading mechanism, was integrated into a symmetric perpendicular series configuration to create an innovative design. The pseudo-rigid body model (PRBM), Lagrangian approach, finite element analysis (FEA), and Firefly optimization algorithm were employed to develop, verify, and optimize the quality response of the new positioner. The PRBM and Lagrangian methods were used to construct an analytical model, while finite element analysis was used to validate the theoretical solution. The primary natural frequency results from theoretical and FEM methods were 318.16 Hz and 308.79 Hz, respectively. The difference between these techniques was 3.04%, demonstrating a reliable modelling strategy. The Firefly optimization approach applied mathematical equations to enhance the key design factors of the mechanism. The prototype was then built, revealing an error of 7.23% between the experimental and simulated frequencies of 331.116 Hz and 308.79 Hz, respectively. The specimen was subsequently mounted on the fabricated optimization positioner, and vibration-assisted fine CNC milling was performed at 100–1000 Hz. At 400 Hz, the specimen achieved ideal surface roughness with a Ra value of 0.187 µm. The developed design is a potential structure that generates non-resonant frequency power for vibration-aided fine CNC milling. Full article

Machining Nomex honeycomb cores is essential for manufacturing components that meet the stringent requirements of industrial sectors, but the complexity of this type of structure material requires specialized techniques to minimize defects, ensure optimal surface quality and extend cutting tool life. For this reason, an innovative machining technology based on longitudinal–torsional ultrasonic vibration assistance has been integrated into a CZ10 combined cutting tool, with the aim of optimizing the efficiency of conventional machining processes. To this end, a three-dimensional numerical model based on the finite element method, developed using Abaqus/Explicit 2017 software, was used to simulate the complex interactions between the cutting tool and the thin walls of the structures to be machined. This study aimed to validate the numerical model through experimental tests, quantifying the surface condition, cutting force and tool wear, while evaluating the impact of key machining parameters, such as feed rate and wall thickness, on process performance. The obtained results reveal a substantial reduction in cutting forces, varying from 20 to 40%, as well as a notable improvement in surface finish and a significant extension of tool life. These conclusions open up new perspectives for the optimization of industrial processes, particularly in high-demand sectors such as aeronautics. Full article