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Search Results (328)

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Keywords = uniaxial limit

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14 pages, 25752 KiB  
Article
Development and Simulation-Based Validation of Biodegradable 3D-Printed Cog Threads for Pelvic Organ Prolapse Repair
by Ana Telma Silva, Nuno Miguel Ferreira, Henrique Leon Bastos, Maria Francisca Vaz, Joana Pinheiro Martins, Fábio Pinheiro, António Augusto Fernandes and Elisabete Silva
Materials 2025, 18(15), 3638; https://doi.org/10.3390/ma18153638 - 1 Aug 2025
Viewed by 199
Abstract
Pelvic organ prolapse (POP) is a prevalent condition, affecting women all over the world, and is commonly treated through surgical interventions that present limitations such as recurrence or complications associated with synthetic meshes. In this study, biodegradable poly(ϵ-caprolactone) (PCL) cog threads [...] Read more.
Pelvic organ prolapse (POP) is a prevalent condition, affecting women all over the world, and is commonly treated through surgical interventions that present limitations such as recurrence or complications associated with synthetic meshes. In this study, biodegradable poly(ϵ-caprolactone) (PCL) cog threads are proposed as a minimally invasive alternative for vaginal wall reinforcement. A custom cutting tool was developed to fabricate threads with varying barb angles (90°, 75°, 60°, and 45°), which were produced via Melt Electrowriting. Their mechanical behavior was assessed through uniaxial tensile tests and validated using finite element simulations. The results showed that barb orientation had minimal influence on tensile performance. In simulations of anterior vaginal wall deformation under cough pressure, all cog thread configurations significantly reduced displacement in the damaged tissue model, achieving values comparable to or even lower than those of healthy tissue. A ball burst simulation using an anatomically accurate model further demonstrated a 13% increase in reaction force with cog thread reinforcement. Despite fabrication limitations, this study supports the biomechanical potential of 3D-printed PCL cog threads for POP treatment, and lays the groundwork for future in vivo validation. Full article
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29 pages, 8597 KiB  
Article
Study on the Damage Mechanisms in the Forming Process of High-Strength Steel Laser Tailor Welded Blanks Based on the Johnson–Cook Damage Model
by Xianping Sun, Huaqiang Li, Song Gao and Qihan Li
Materials 2025, 18(15), 3497; https://doi.org/10.3390/ma18153497 - 25 Jul 2025
Viewed by 613
Abstract
This paper, based on the Johnson–Cook damage model, investigates the damage mechanism of high-strength steel tailor welded blanks (TWBs) (Usibor1500P and Ductibor500) during the forming process. Initially, specimens with varying notch sizes were designed and fabricated to perform uniaxial tensile tests to determine [...] Read more.
This paper, based on the Johnson–Cook damage model, investigates the damage mechanism of high-strength steel tailor welded blanks (TWBs) (Usibor1500P and Ductibor500) during the forming process. Initially, specimens with varying notch sizes were designed and fabricated to perform uniaxial tensile tests to determine their mechanical properties. Then, the deformation process of the notched specimens was simulated using finite element software, revealing the distribution and variation of stress triaxiality at the fracture surface. By combining both experimental and simulation data, the parameters of the Johnson–Cook (J–C) damage model were calibrated, and the effects of temperature, strain rate, and stress triaxiality on material fracture behavior were further analyzed. Based on finite element analysis, the relevant coefficients for stress triaxiality, strain rate, and temperature were systematically calibrated, successfully establishing a J–C fracture criterion for TWB welds, Usibor1500P, and Ductibor500 high-strength steels. Finally, the calibrated damage model was further validated through the Nakajima-type bulge test, and the simulated Forming Limit Diagram (FLD) closely matched the experimental data. The results show that the analysis based on the J–C damage model can effectively predict the fracture behavior of tailor welded blanks (TWB) during the forming process. This study provides reliable numerical predictions for the damage behavior of high-strength steel laser-customized welded sheets and offers a theoretical basis for engineering design and material performance optimization. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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17 pages, 3279 KiB  
Article
Rapid Assessment of Ti-6Al-4V Fatigue Limit via Infrared Thermography
by Chiara Colombo, Antonio Salerno, Arthur Teyssiéras and Carlo Alberto Biffi
Metals 2025, 15(8), 825; https://doi.org/10.3390/met15080825 - 23 Jul 2025
Viewed by 261
Abstract
The experimental tests needed for the estimation of the fatigue limit generally require extensive time and many specimens. A valid but not standardized alternative is the thermographic analysis of the self-heating phenomenon. The present work is aimed at using Infrared thermography to determine [...] Read more.
The experimental tests needed for the estimation of the fatigue limit generally require extensive time and many specimens. A valid but not standardized alternative is the thermographic analysis of the self-heating phenomenon. The present work is aimed at using Infrared thermography to determine the fatigue limit in two kinds of Ti-6Al-4V samples obtained by hot rolling: (1) with the standard dog-bone shape (unnotched specimen) and (2) with two opposed semicircular notches at the sides (notched specimen). Uniaxial tensile experiments are performed on unnotched samples, and the surface temperature variation during loading is monitored. The stress corresponding to the end of the thermoelastic stage gives a rough indication of the fatigue limit. Then, fatigue tests at different sinusoidal loads are performed, and the thermographic signal is monitored and processed. The results obtained using lock-in thermography in dissipative mode, e.g., analyzing the second harmonic, showed a sudden change in slope when the applied stress exceeded a certain limit. This slope change is related to the fatigue limit. In addition, the ratio between the fatigue limits obtained for notched and unnotched specimens, e.g., the fatigue strength reduction factor, is consistent with literature values based on the selected geometry. Full article
(This article belongs to the Special Issue Fracture Mechanics of Metals (2nd Edition))
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17 pages, 3321 KiB  
Article
Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
by Xu Ao, Shengpeng Hao, Yuyu Zhang and Wenyu Xu
Appl. Sci. 2025, 15(15), 8181; https://doi.org/10.3390/app15158181 - 23 Jul 2025
Viewed by 164
Abstract
Accurate calibration of mesoscopic contact model parameters is essential for ensuring the reliability of Particle Flow Code in Three Dimensions (PFC3D) simulations in geotechnical engineering. Trial-and-error approaches are often used to determine the parameters of the contact model, but they are time-consuming, labor-intensive, [...] Read more.
Accurate calibration of mesoscopic contact model parameters is essential for ensuring the reliability of Particle Flow Code in Three Dimensions (PFC3D) simulations in geotechnical engineering. Trial-and-error approaches are often used to determine the parameters of the contact model, but they are time-consuming, labor-intensive, and offer no guarantee of parameter validity or simulation credibility. Although conventional machine learning techniques have been applied to invert the contact model parameters, they are hampered by the difficulty of selecting the optimal hyperparameters and, in some cases, insufficient data, which limits both the predictive accuracy and robustness. In this study, a total of 361 PFC3D uniaxial compression simulations using a linear parallel bond model with varied mesoscopic parameters were generated to capture a wide range of rock and geotechnical material behaviors. From each stress–strain curve, eight characteristic points were extracted as inputs to a multi-objective Automated Machine Learning (AutoML) model designed to invert three key mesoscopic parameters, i.e., the elastic modulus (E), stiffness ratio (ks/kn), and degraded elastic modulus (Ed). The developed AutoML model, comprising two hidden layers of 256 and 32 neurons with ReLU activation function, achieved coefficients of determination (R2) of 0.992, 0.710, and 0.521 for E, ks/kn, and Ed, respectively, demonstrating acceptable predictive accuracy and generalizability. The multi-objective AutoML model was also applied to invert the parameters from three independent uniaxial compression tests on rock-like materials to validate its practical performance. The close match between the experimental and numerically simulated stress–strain curves confirmed the model’s reliability for mesoscopic parameter inversion in PFC3D. Full article
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33 pages, 167102 KiB  
Article
Influence of Mineralogical and Petrographic Properties on the Mechanical Behavior of Granitic and Mafic Rocks
by Muhammad Faisal Waqar, Songfeng Guo, Shengwen Qi, Malik Aoun Murtaza Karim, Khan Zada, Izhar Ahmed and Yanjun Shang
Minerals 2025, 15(7), 747; https://doi.org/10.3390/min15070747 - 17 Jul 2025
Viewed by 363
Abstract
This study investigates the impact of mineralogical and petrographic characteristics on the mechanical behavior of granitic and mafic rocks from the Shuangjiangkou (Sichuan Province) and Damiao complexes (Hebei Province) in China. The research methodology combined petrographic investigation, comprising optical microscopy and Scanning Electron [...] Read more.
This study investigates the impact of mineralogical and petrographic characteristics on the mechanical behavior of granitic and mafic rocks from the Shuangjiangkou (Sichuan Province) and Damiao complexes (Hebei Province) in China. The research methodology combined petrographic investigation, comprising optical microscopy and Scanning Electron Microscopy–Energy-Dispersive X-ray Spectroscopy (SEM-EDS) methods, with methodical geotechnical characterization to establish quantitative relationships between mineralogical composition and engineering properties. The petrographic studies revealed three lithologic groups: fine-to-medium-grained Shuangjiangkou granite (45%–60% feldspar, 27%–35% quartz, 10%–15% mica), plagioclase-rich anorthosite (more than 90% of plagioclase), and intermediate mangerite (40%–50% of plagioclase, 25%–35% of perthite). The uniaxial compressive strength tests showed great variations: granite (127.53 ± 15.07 MPa), anorthosite (167.81 ± 23.45 MPa), and mangerite (205.12 ± 23.87 MPa). Physical properties demonstrated inverse correlations between mechanical strength and both water absorption (granite: 0.25%–0.42%; anorthosite: 0.07%–0.44%; mangerite: 0.10%–0.25%) and apparent porosity (granite: 0.75%–0.92%; anorthosite: 0.20%–1.20%; mangerite: 0.29%–0.69%), with positive correlations to specific gravity (granite: 1.88–3.03; anorthosite: 2.67–2.90; mangerite: 2.43–2.99). Critical petrographic features controlling mechanical behavior include the following: (1) mica content in granite creating anisotropic properties, (2) extensive feldspar alteration through sericitization increasing microporosity and reducing intergranular cohesion, (3) plagioclase micro-fracturing and alteration to clinozoisite–sericite assemblages in anorthosite creating weakness networks, and (4) mangerite’s superior composition of >95% hard minerals with minimal sheet mineral content and limited alteration. Failure mode analysis indicated distinct patterns: granite experiencing shear-dominated failure (30–45° diagonal planes), anorthosite demonstrated tensile fracturing with vertical splitting, and mangerite showed catastrophic brittle failure with extensive fracture networks. These findings provide quantitative frameworks that relate petrographic features to engineering behavior, offering valuable insights for rock mass assessment and engineering design in similar crystalline rock terrains. Full article
(This article belongs to the Special Issue Characterization of Geological Material at Nano- and Micro-scales)
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21 pages, 13213 KiB  
Article
Experimental Study on Mechanical Properties of European Oak and Norway Spruce Clear Wood
by Serena Gambarelli, Josipa Bošnjak, Rey Noé Fararoni Platas and Kexin Jin
Materials 2025, 18(14), 3257; https://doi.org/10.3390/ma18143257 - 10 Jul 2025
Viewed by 309
Abstract
The trends in the building industry related to sustainability and environmental footprint make timber structures more appealing than ever. Many challenges in understanding the behaviour of structural timber can be addressed by combining experimental and numerical methods. However, sophisticated numerical tools require a [...] Read more.
The trends in the building industry related to sustainability and environmental footprint make timber structures more appealing than ever. Many challenges in understanding the behaviour of structural timber can be addressed by combining experimental and numerical methods. However, sophisticated numerical tools require a complete description of the behaviour at the material level. Even though there are vast databases on the properties of different species, there are only limited studies on the mechanical response with complete stress–strain curves for all relevant directions. In order to bridge this gap, the present study investigates the mechanical response of European oak (hardwood) and Norway spruce (softwood). Uniaxial tensile and compressive tests were performed on small clear wood specimens. The behaviour was investigated for the direction parallel (longitudinal) and perpendicular to the grain (radial and tangential). Both species exhibit brittle tensile behaviour in all material directions, in contrast to the ductile performance under compression. The tensile strength lies at 70 MPa and 80 MPa for spruce and oak, respectively, whereas both species exhibit a compressive strength of approximately 50 MPa in the longitudinal direction. Due to the narrow range of the investigated density, growth-ring angle and growth-ring width, only a limited effect of these parameters was observed on the tensile behaviour in the longitudinal direction. Full article
(This article belongs to the Section Mechanics of Materials)
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21 pages, 3185 KiB  
Article
Sustainable Use of Gypsum Waste for Applications in Soil–Cement Bricks: Mechanical, Environmental, and Durability Performance
by Elvia Soraya Santos Nascimento, Herbet Alves de Oliveira, Cochiran Pereira dos Santos, Maria de Andrade Gomes, Mário Ernesto Giroldo Valerio and Zélia Soares Macedo
Ceramics 2025, 8(3), 83; https://doi.org/10.3390/ceramics8030083 - 1 Jul 2025
Viewed by 484
Abstract
This study investigates the use of gypsum waste from civil construction as a partial substitute for cement in soil–cement formulations, aiming to produce eco-friendly bricks aligned with circular economy principles. Formulations were prepared using a 1:8 cement–soil ratio, with gypsum replacing cement in [...] Read more.
This study investigates the use of gypsum waste from civil construction as a partial substitute for cement in soil–cement formulations, aiming to produce eco-friendly bricks aligned with circular economy principles. Formulations were prepared using a 1:8 cement–soil ratio, with gypsum replacing cement in proportions ranging from 5% to 40%. The raw materials were characterized in terms of chemical composition, crystalline phases, plasticity, and thermal behavior. Specimens, molded by uniaxial pressing into cylindrical bodies and cured for either 7 or 28 days, were evaluated for compressive strength, water absorption, durability, and microstructure. Water absorption remained below 20% in all samples, with an average value of 16.20%. Compressive strength after 7 days exhibited a slight reduction with increasing gypsum content, ranging from 16.36 MPa (standard formulation) to 13.74 MPa (40% gypsum), all meeting the quality standards. After 28 days of curing, the formulation containing 10% gypsum achieved the highest compressive strength (26.7 MPa), surpassing the reference sample (25.2 MPa). Mass loss during wetting–drying cycles remained within acceptable limits for formulations incorporating up to 20% gypsum. Notably, samples with 5% and 10% gypsum demonstrated superior mechanical performance, while the 20% formulation showed performance comparable to the standard formulation. These findings indicate that replacing up to 20% of cement with gypsum waste is a technically and environmentally viable approach, supporting sustainable development, circular economy, and reduction of construction-related environmental impacts. Full article
(This article belongs to the Special Issue Ceramics in the Circular Economy for a Sustainable World)
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26 pages, 7249 KiB  
Article
Characterization of Hexagonal Close-Packed Zn-Cu-Ti Alloy Pyramid Drawpieces in Single-Point Incremental Sheet Forming Process
by Łukasz Kuczek, Krzysztof Żaba, Tomasz Trzepieciński, Maciej Balcerzak and Vít Novák
Materials 2025, 18(13), 3078; https://doi.org/10.3390/ma18133078 - 28 Jun 2025
Viewed by 395
Abstract
Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets [...] Read more.
Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets were determined in a uniaxial tensile test. Formability tests were carried out using the Erichsen and Fukui methods. SPIF tests were carried out under the conditions of variable process parameters: tool diameter (12 and 20 mm), feed rate (500–3000 mm/min), tool rotational speed (250–3000 rpm), and step size (0.1–1.2 mm). The effect of SPIF process parameters on the value of basic mechanical parameters, maximum deviation of the measured wall profile from the ideal profile, limit-forming angle, and surface roughness of pyramid-shaped drawpieces was determined. It was found that increasing the step size resulted in a decrease in the value of the limit-forming angle. Both the step size and the tool rotational speed contribute to the increase of the maximum wall deviation. However, the use of higher feed rates and a larger tool diameter caused its reduction. Higher values of arithmetic mean surface roughness Ra were found for the outer surface of drawpieces. The use of a smaller step size with a larger tool diameter caused a reduction in the Ra value of the drawpiece wall. Based on the obtained results, it can be concluded that the Zn-Cu-Ti alloy demonstrates good suitability for SPIF when proper process parameters and sheet orientation are selected. An appropriate combination of tool diameter, feed rate, step size, and sample orientation can ensure the desired balance between dimensional accuracy, mechanical strength, and surface quality of the formed components. Full article
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21 pages, 6854 KiB  
Article
Ductile Fracture Prediction in Mg-ZM51M Alloy Using Inverse-Calibrated Damage Models
by Thamer Sami Alhalaybeh, Ashiq Iqbal Chowdhury, Hammad Akhtar and Yanshan Lou
Metals 2025, 15(7), 722; https://doi.org/10.3390/met15070722 - 28 Jun 2025
Viewed by 325
Abstract
Magnesium (Mg) alloys are gaining widespread use in the automotive and construction industries for their potential to enhance performance and lower manufacturing costs, making them ideal for lightweight structural applications. However, despite these advantages, extruding Mg alloys remains technically challenging due to their [...] Read more.
Magnesium (Mg) alloys are gaining widespread use in the automotive and construction industries for their potential to enhance performance and lower manufacturing costs, making them ideal for lightweight structural applications. However, despite these advantages, extruding Mg alloys remains technically challenging due to their inherently limited formability and the strong crystallographic textures that form during deformation. This study aimed to comprehensively characterize the ductile fracture behavior of ZM51M Mg alloy round bars under various stress states and to improve the reliability of ductile failure predictions through the application and calibration of multiple uncoupled damage criteria. Tensile and compressive tests were conducted on specimens of varying geometries (dogbone, notched R5, shear, uniaxial compression, and plane strain compression specimens) and dimensions, meticulously cut along the extrusion direction of the round bar. These tests encompassed a wide spectrum of stress–strain responses and fracture characteristics, including uniaxial tension, uniaxial compression, and shear-dominated states. An inverse analysis approach, involving iterative numerical simulation coupled with experimental data, was employed to precisely determine fracture strains from the test results. The plastic deformation behavior was accurately modeled using the combined Swift–Voce hardening law. Subsequently, three prominent uncoupled ductile fracture criteria—Rice–Tracey, DF2014, and DF2016—were calibrated against the experimental data. The DF2016 criterion demonstrated superior predictive accuracy, consistently yielding the most accurate fracture strain predictions and significantly outperforming the Rice–Tracey and DF2014 criteria across the tested stress states. The findings of this work provide significant insights for improving the assessment of formability and fracture prediction in Mg alloys. This research directly contributes to overcoming the challenges associated with their inherent formability limitations and complex deformation textures, thereby facilitating more reliable design and broader adoption of Mg alloys in advanced lightweight structural solutions. Full article
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22 pages, 9724 KiB  
Article
Study on the Mechanical Properties and Degradation Mechanisms of Damaged Rock Under the Influence of Liquid Saturation
by Bowen Wu, Jucai Chang, Jianbiao Bai, Chao Qi and Dingchao Chen
Appl. Sci. 2025, 15(13), 7054; https://doi.org/10.3390/app15137054 - 23 Jun 2025
Viewed by 284
Abstract
To investigate the degradation mechanisms of the surrounding rock in abandoned mine roadways used for oil storage, this study combined uniaxial compression tests with digital image correlation (DIC), scanning electron microscopy (SEM), and other techniques to analyze the evolution of the rock mechanical [...] Read more.
To investigate the degradation mechanisms of the surrounding rock in abandoned mine roadways used for oil storage, this study combined uniaxial compression tests with digital image correlation (DIC), scanning electron microscopy (SEM), and other techniques to analyze the evolution of the rock mechanical properties under the coupled effects of oil–water soaking and initial damage. The results indicate that oil–water soaking induces the loss of silicon elements and the deterioration of microstructure, leading to surface peeling, crack propagation, and increased porosity of the sample. The compressive strength decreases linearly with the soaking time. Acoustic emission (AE) monitoring showed that after 24 h of soaking, the maximum ringing count rate and cumulative count decreased by 81.7% and 80.4%, respectively, compared to the dry state. As the liquid saturation increases, the failure mode transitions from tension dominated to shear failure. The synergistic effect of initial damage and oil–water erosion weakens the rock’s energy storage capacity, with the energy storage limit decreasing by 45.6%, leading to reduced resistance to external forces. Full article
(This article belongs to the Special Issue Novel Technologies in Intelligent Coal Mining)
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20 pages, 54673 KiB  
Article
Mechanical Properties of Repaired Welded Pipe Joints Made of Heat-Resistant Steel P92
by Filip Vučetić, Branislav Đorđević, Dorin Radu, Stefan Dikić, Lazar Jeremić, Nikola Milovanović and Aleksandar Sedmak
Materials 2025, 18(12), 2908; https://doi.org/10.3390/ma18122908 - 19 Jun 2025
Viewed by 384
Abstract
This research provides a detailed investigation into the mechanical properties and microstructural evolution of heat-resistant steel P92 subjected to both initial (i) welding procedures and simulated (ii) repair welding. The study addresses the influence of critical welding parameters, including preheating temperature, heat input, [...] Read more.
This research provides a detailed investigation into the mechanical properties and microstructural evolution of heat-resistant steel P92 subjected to both initial (i) welding procedures and simulated (ii) repair welding. The study addresses the influence of critical welding parameters, including preheating temperature, heat input, and post-weld heat treatment (PWHT), with a particular emphasis on the metallurgical consequences arising from the application of repair welding thermal cycles. Through the analysis of three welding probes—initially welded pipes using the PF (vertical upwards) and PC (horizontal–vertical) welding positions, and a PF-welded pipe undergoing a simulated repair welding (also in the PF position)—the research compares microstructure in the parent material (PM), weld metal (WM), and heat-affected zone (HAZ). Recognizing the practical limitations and challenges associated with achieving complete removal of the original WM under the limited (in-field) repair welding, this study provides a comprehensive comparative analysis of uniaxial tensile properties, impact toughness evaluated via Charpy V-notch testing, and microhardness measurements conducted at room temperature. Furthermore, the research critically analyzes the influence of the complex thermal cycles experienced during both the initial welding and repair welding procedures to elucidate the practical application limits of this high-alloyed, heat-resistant P92 steel in demanding service conditions. Full article
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28 pages, 11508 KiB  
Article
Non-Destructive Integrity Assessment of Austenitic Stainless-Steel Membranes via Magnetic Property Measurements
by Haeng Sung Heo, Jinheung Park, Jehyun You, Shin Hyung Rhee and Myoung-Gyu Lee
Materials 2025, 18(12), 2898; https://doi.org/10.3390/ma18122898 - 19 Jun 2025
Viewed by 430
Abstract
This study proposes a novel non-destructive methodology for assessing structural integrity in liquefied natural gas (LNG) carrier cargo containment systems (CCSs), addressing limitations of conventional inspection techniques like visual inspection and vacuum box testing. The method leverages strain-induced martensitic transformation (SIMT) in austenitic [...] Read more.
This study proposes a novel non-destructive methodology for assessing structural integrity in liquefied natural gas (LNG) carrier cargo containment systems (CCSs), addressing limitations of conventional inspection techniques like visual inspection and vacuum box testing. The method leverages strain-induced martensitic transformation (SIMT) in austenitic stainless steel (SUS304L), widely used in CCS membranes, quantifying magnetic permeability increase via a Feritscope to evaluate deformation history and damage. To analyze SUS304L SIMT behavior, uniaxial tensile (UT) and equi-biaxial tensile (EBT) tests were conducted, as these stress states predominate in CCS membranes. Microstructural evolution was examined using X-ray diffraction (XRD) and electron backscatter diffraction (EBSD), allowing a quantitative assessment of the transformed martensite volume fraction versus plastic strain. Subsequently, Feritscope measurements under the same conditions were calibrated against the XRD-measured martensite volume fraction for accuracy. Based on testing, this study introduces three complementary Feritscope approaches for evaluating CCS health: outlier detection, quantitative damaged area analysis, and time-series analysis. The methodology integrates data-driven quantitative assessment with conventional qualitative inspection, enhancing safety and maintenance efficiency. Full article
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21 pages, 4609 KiB  
Article
A Microstructure-Integrated Ductile Fracture Criterion and FE-Based Framework for Predicting Warm Formability of AA7075 Sheets
by Wan-Ling Chen and Rong-Shean Lee
Metals 2025, 15(6), 655; https://doi.org/10.3390/met15060655 - 12 Jun 2025
Viewed by 813
Abstract
Variations in the warm formability of AA7075 sheets are primarily attributed to differences in precipitate morphology resulting from distinct thermal histories. To better understand this relationship, this study systematically investigates the influence of precipitate characteristics—quantified by the product of precipitate volume fraction and [...] Read more.
Variations in the warm formability of AA7075 sheets are primarily attributed to differences in precipitate morphology resulting from distinct thermal histories. To better understand this relationship, this study systematically investigates the influence of precipitate characteristics—quantified by the product of precipitate volume fraction and average radius—on forming limits across various thermal routes in warm forming processes. A modified Cockcroft–Latham ductile fracture model incorporating this microstructural parameter was developed, calibrated against experimental data from warm isothermal Nakajima tests, and implemented within a finite element framework. The proposed model enables the accurate prediction of forming limit curves with minimal experimental effort, thereby significantly reducing the reliance on extensive mechanical testing. Building upon the validated FE model, a practical methodology for rapid R-value estimation under warm forming conditions was established, involving the design of specimen geometries optimised for isothermal Nakajima testing. This approach achieved R-value predictions within 5% deviation from conventional uniaxial tensile test results. Furthermore, experimental results indicated that AA7075 sheets exhibited nearly isotropic deformation behaviour under retrogression warm forming conditions. Overall, the methodology proposed in this study bridges the gap between formability prediction and process simulation, offering a robust and scalable framework for the industrial optimisation of warm forming processes for high-strength aluminium alloys. Full article
(This article belongs to the Special Issue Numerical Modelling of Metal-Forming Processes)
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29 pages, 21376 KiB  
Article
Numerical Simulation of Fracture Failure Propagation in Water-Saturated Sandstone with Pore Defects Under Non-Uniform Loading Effects
by Gang Liu, Yonglong Zan, Dongwei Wang, Shengxuan Wang, Zhitao Yang, Yao Zeng, Guoqing Wei and Xiang Shi
Water 2025, 17(12), 1725; https://doi.org/10.3390/w17121725 - 7 Jun 2025
Cited by 1 | Viewed by 521
Abstract
The instability of mine roadways is significantly influenced by the coupled effects of groundwater seepage and non-uniform loading. These interactions often induce localized plastic deformation and progressive failure, particularly in the roof and sidewall regions. Seepage elevates pore water pressure and deteriorates the [...] Read more.
The instability of mine roadways is significantly influenced by the coupled effects of groundwater seepage and non-uniform loading. These interactions often induce localized plastic deformation and progressive failure, particularly in the roof and sidewall regions. Seepage elevates pore water pressure and deteriorates the mechanical properties of the rock mass, while non-uniform loading leads to stress concentration. The combined effect facilitates the propagation of microcracks and the formation of shear zones, ultimately resulting in localized instability. This initial damage disrupts the mechanical equilibrium and can evolve into severe geohazards, including roof collapse, water inrush, and rockburst. Therefore, understanding the damage and failure mechanisms of mine roadways at the mesoscale, under the combined influence of stress heterogeneity and hydraulic weakening, is of critical importance based on laboratory experiments and numerical simulations. However, the large scale of in situ roadway structures imposes significant constraints on full-scale physical modeling due to limitations in laboratory space and loading capacity. To address these challenges, a straight-wall circular arch roadway was adopted as the geometric prototype, with a total height of 4 m (2 m for the straight wall and 2 m for the arch), a base width of 4 m, and an arch radius of 2 m. Scaled physical models were fabricated based on geometric similarity principles, using defect-bearing sandstone specimens with dimensions of 100 mm × 30 mm × 100 mm (length × width × height) and pore-type defects measuring 40 mm × 20 mm × 20 mm (base × wall height × arch radius), to replicate the stress distribution and deformation behavior of the prototype. Uniaxial compression tests on water-saturated sandstone specimens were performed using a TAW-2000 electro-hydraulic servo testing system. The failure process was continuously monitored through acoustic emission (AE) techniques and static strain acquisition systems. Concurrently, FLAC3D 6.0 numerical simulations were employed to analyze the evolution of internal stress fields and the spatial distribution of plastic zones in saturated sandstone containing pore defects. Experimental results indicate that under non-uniform loading, the stress–strain curves of saturated sandstone with pore-type defects typically exhibit four distinct deformation stages. The extent of crack initiation, propagation, and coalescence is strongly correlated with the magnitude and heterogeneity of localized stress concentrations. AE parameters, including ringing counts and peak frequencies, reveal pronounced spatial partitioning. The internal stress field exhibits an overall banded pattern, with localized variations induced by stress anisotropy. Numerical simulation results further show that shear failure zones tend to cluster regionally, while tensile failure zones are more evenly distributed. Additionally, the stress field configuration at the specimen crown significantly influences the dispersion characteristics of the stress–strain response. These findings offer valuable theoretical insights and practical guidance for surrounding rock control, early warning systems, and reinforcement strategies in water-infiltrated mine roadways subjected to non-uniform loading conditions. Full article
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10 pages, 7822 KiB  
Technical Note
Technical Note: Dynamic Knee Ligament Mechanics Using Robotic Testing and Strain Gauge Analysis
by Jun Liang Lau, Pivatidevi Pareatumbee, Josephine Lam, Andy Yew, Songxiang Liu, Siaw Meng Chou and Denny Tjiauw Tjoen Lie
Biomechanics 2025, 5(2), 38; https://doi.org/10.3390/biomechanics5020038 - 4 Jun 2025
Viewed by 650
Abstract
Robotic cadaveric testing provides a controlled approach to studying knee ligament biomechanics under continuous motion, addressing limitations in static or mechanical loading testing. Our study describes an alternative method for soft-tissue strain measurement, followed by an investigation of this method on knee ligament [...] Read more.
Robotic cadaveric testing provides a controlled approach to studying knee ligament biomechanics under continuous motion, addressing limitations in static or mechanical loading testing. Our study describes an alternative method for soft-tissue strain measurement, followed by an investigation of this method on knee ligament strain and joint kinematics using a six-degree-of-freedom robotic system equipped with force and torque sensors. Six cadaveric knee specimens underwent controlled 90° flexion cycles, with uniaxial strain gauges sutured to the ACL, PCL, MCL, and LCL for strain measurement. Results indicate that the LCL exhibited the highest extension at 1.63 mm, while the ACL showed minimal extension at 0.09 mm. The MCL were at −0.76 mm and PCL at −1.76 mm contraction, suggesting a stabilizing function under flexion. Varus torque at 2.18 Nm at 90° flexion correlated with LCL strain, and PCL translation variability reflected its multi-planar engagement. These findings confirm ligament-specific strain responses under dynamic loading, highlighting that the LCL and PCL undergo the most significant length changes. Full article
(This article belongs to the Section Injury Biomechanics and Rehabilitation)
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