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Keywords = underground storage caverns

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38 pages, 6652 KiB  
Review
Remote Sensing Perspective on Monitoring and Predicting Underground Energy Sources Storage Environmental Impacts: Literature Review
by Aleksandra Kaczmarek and Jan Blachowski
Remote Sens. 2025, 17(15), 2628; https://doi.org/10.3390/rs17152628 - 29 Jul 2025
Viewed by 319
Abstract
Geological storage is an integral element of the green energy transition. Geological formations, such as aquifers, depleted reservoirs, and hard rock caverns, are used mainly for the storage of hydrocarbons, carbon dioxide and increasingly hydrogen. However, potential adverse effects such as ground movements, [...] Read more.
Geological storage is an integral element of the green energy transition. Geological formations, such as aquifers, depleted reservoirs, and hard rock caverns, are used mainly for the storage of hydrocarbons, carbon dioxide and increasingly hydrogen. However, potential adverse effects such as ground movements, leakage, seismic activity, and environmental pollution are observed. Existing research focuses on monitoring subsurface elements of the storage, while on the surface it is limited to ground movement observations. The review was carried out based on 191 research contributions related to geological storage. It emphasizes the importance of monitoring underground gas storage (UGS) sites and their surroundings to ensure sustainable and safe operation. It details surface monitoring methods, distinguishing geodetic surveys and remote sensing techniques. Remote sensing, including active methods such as InSAR and LiDAR, and passive methods of multispectral and hyperspectral imaging, provide valuable spatiotemporal information on UGS sites on a large scale. The review covers modelling and prediction methods used to analyze the environmental impacts of UGS, with data-driven models employing geostatistical tools and machine learning algorithms. The limited number of contributions treating geological storage sites holistically opens perspectives for the development of complex approaches capable of monitoring and modelling its environmental impacts. Full article
(This article belongs to the Special Issue Advancements in Environmental Remote Sensing and GIS)
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20 pages, 2336 KiB  
Article
Microbial DNA-Based Monitoring of Underground Crude Oil Storage Bases Using Water-Sealed Rock-Cavern Tanks
by Ayae Goto, Shunichi Watanabe, Katsumasa Uruma, Yuki Momoi, Takuji Oomukai and Hajime Kobayashi
Water 2025, 17(15), 2197; https://doi.org/10.3390/w17152197 - 23 Jul 2025
Viewed by 283
Abstract
Strategic petroleum reserves are critical for energy security. In Japan, 0.5 million kiloliters of crude oil (12% of the state-owned reserves) is stored using underground rock-cavern tanks, which comprise unlined horizontal tunnels bored into bedrock. Crude oil is held within the tank by [...] Read more.
Strategic petroleum reserves are critical for energy security. In Japan, 0.5 million kiloliters of crude oil (12% of the state-owned reserves) is stored using underground rock-cavern tanks, which comprise unlined horizontal tunnels bored into bedrock. Crude oil is held within the tank by water inside the tank, the pressure of which is kept higher than that of the crude oil by natural groundwater and irrigation water. This study applied microbial DNA-based monitoring to assess the water environments in and around national petroleum-stockpiling bases (the Kuji, Kikuma, and Kushikino bases) using the rock-cavern tanks. Forty-five water samples were collected from the rock-cavern tanks, water-supply tunnels, and observation wells. Principal-component analysis and hierarchical clustering indicated that microbial profiles of the water samples reflect the local environments of their origins. Particularly, the microbial profiles of water inside the rock-cavern tanks were distinct from other samples, revealing biological conditions and hence environmental characteristics within the tanks. Moreover, the clustering analysis indicated distinct features of water samples that have not been detected by other monitoring methods. Thus, microbial DNA-based monitoring provides valuable information on the in situ environments of rock-cavern tanks and can serve as an extremely sensitive measurement to monitor the underground oil storage. Full article
(This article belongs to the Section Hydrogeology)
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21 pages, 4823 KiB  
Article
Thermo-Mechanical Behavior of Polymer-Sealed Dual-Cavern Hydrogen Storage in Heterogeneous Rock Masses
by Chengguo Hu, Xiaozhao Li, Bangguo Jia, Lixin He and Kai Zhang
Energies 2025, 18(14), 3797; https://doi.org/10.3390/en18143797 - 17 Jul 2025
Viewed by 192
Abstract
Underground hydrogen storage (UHS) in geological formations offers a promising solution for large-scale energy buffering, but its long-term safety and mechanical stability remain concerns, particularly in fractured rock environments. This study develops a fully coupled thermo-mechanical model to investigate the cyclic response of [...] Read more.
Underground hydrogen storage (UHS) in geological formations offers a promising solution for large-scale energy buffering, but its long-term safety and mechanical stability remain concerns, particularly in fractured rock environments. This study develops a fully coupled thermo-mechanical model to investigate the cyclic response of a dual-cavern hydrogen storage system with polymer-based sealing layers. The model incorporates non-isothermal gas behavior, rock heterogeneity via a Weibull distribution, and fracture networks represented through stochastic geometry. Two operational scenarios, single-cavern and dual-cavern cycling, are simulated to evaluate stress evolution, displacement, and inter-cavity interaction under repeated pressurization. Results reveal that simultaneous operation of adjacent caverns amplifies tensile and compressive stress concentrations, especially in inter-cavity rock bridges (i.e., the intact rock zones separating adjacent caverns) and fracture-dense zones. Polymer sealing layers remain under compressive stress but exhibit increased residual deformation under cyclic loading. Contour analyses further show that fracture orientation and spatial distribution significantly influence stress redistribution and deformation localization. The findings highlight the importance of considering thermo-mechanical coupling and rock fracture mechanics in the design and operation of multicavity UHS systems. This modeling framework provides a robust tool for evaluating storage performance and informing safe deployment in complex geological environments. Full article
(This article belongs to the Special Issue Advances in Hydrogen Energy IV)
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13 pages, 3181 KiB  
Article
Mitigating Microbial Artifacts in Laboratory Research on Underground Hydrogen Storage
by Adnan Aftab, Silvia J. Salgar-Chaparro, Quan Xie, Ali Saeedi and Mohammad Sarmadivaleh
Fuels 2025, 6(3), 52; https://doi.org/10.3390/fuels6030052 - 1 Jul 2025
Viewed by 367
Abstract
The global energy sector is aiming to substantially reduce CO2 emissions to meet the UN climate goals. Among the proposed strategies, underground storage solutions such as radioactive disposal, CO2, NH3, and underground H2 storage (UHS) have emerged [...] Read more.
The global energy sector is aiming to substantially reduce CO2 emissions to meet the UN climate goals. Among the proposed strategies, underground storage solutions such as radioactive disposal, CO2, NH3, and underground H2 storage (UHS) have emerged as promising options for mitigating anthropogenic emissions. These approaches require rigorous research and development (R&D), often involving laboratory-scale experiments to establish their feasibility before being scaled up to pilot plant operations. Microorganisms, which are ubiquitous in laboratory environments, can significantly influence geochemical reactions under variable experimental conditions of porous media and a salt cavern. We have selected a consortium composed of Bacillus sp., Enterobacter sp., and Cronobacter sp. bacteria, which are typically present in the laboratory environment. These microorganisms can contaminate the rock sample and develop experimental artifacts in UHS experiments. Hence, it is pivotal to sterilize the rock prior to conduct experimental research related to effects of microorganisms in the porous media and the salt cavern for the investigation of UHS. This study investigated the efficacy of various disinfection and sterilization methods, including ultraviolet irradiation, autoclaving, oven heating, ethanol treatments, and gamma irradiation, in removing the microorganisms from silica sand. Additionally, the consideration of their effects on mineral properties are reviewed. A total of 567 vials, each filled with 9 mL of acid-producing bacteria (APB) media were used to test killing efficacy of the cleaning methods. We conducted serial dilutions up to 10−8 and repeated them three times to determine whether any deviation occurred. Our findings revealed that gamma irradiation and autoclaving were the most effective techniques for eradicating microbial contaminants, achieving sterilization without significantly altering the mineral characteristics. These findings underscore the necessity of robust cleaning protocols in hydrogeochemical research to ensure reliable, reproducible data, particularly in future studies where microbial contamination could induce artifacts in laboratory research. Full article
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23 pages, 4417 KiB  
Review
Underground Hydrogen Storage in Salt Cavern: A Review of Advantages, Challenges, and Prospects
by Xiaojun Qian, Shaohua You, Ruizhe Wang, Yunzhi Yue, Qinzhuo Liao, Jiacheng Dai, Shouceng Tian and Xu Liu
Sustainability 2025, 17(13), 5900; https://doi.org/10.3390/su17135900 - 26 Jun 2025
Cited by 1 | Viewed by 1105
Abstract
The transition to a sustainable energy future hinges on the development of reliable large-scale hydrogen storage solutions to balance the intermittency of renewable energy and decarbonize hard-to-abate industries. Underground hydrogen storage (UHS) in salt caverns emerged as a technically and economically viable strategy, [...] Read more.
The transition to a sustainable energy future hinges on the development of reliable large-scale hydrogen storage solutions to balance the intermittency of renewable energy and decarbonize hard-to-abate industries. Underground hydrogen storage (UHS) in salt caverns emerged as a technically and economically viable strategy, leveraging the unique geomechanical properties of salt formations—including low permeability, self-healing capabilities, and chemical inertness—to ensure safe and high-purity hydrogen storage under cyclic loading conditions. This review provides a comprehensive analysis of the advantages of salt cavern hydrogen storage, such as rapid injection and extraction capabilities, cost-effectiveness compared to other storage methods (e.g., hydrogen storage in depleted oil and gas reservoirs, aquifers, and aboveground tanks), and minimal environmental impact. It also addresses critical challenges, including hydrogen embrittlement, microbial activity, and regulatory fragmentation. Through global case studies, best operational practices for risk mitigation in real-world applications are highlighted, such as adaptive solution mining techniques and microbial monitoring. Focusing on China’s regional potential, this study evaluates the hydrogen storage feasibility of stratified salt areas such as Jiangsu Jintan, Hubei Yunying, and Henan Pingdingshan. By integrating technological innovation, policy coordination, and cross-sector collaboration, salt cavern hydrogen storage is poised to play a pivotal role in realizing a resilient hydrogen economy, bridging the gap between renewable energy production and industrial decarbonization. Full article
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27 pages, 3963 KiB  
Article
Quantitative Estimation of Type Selection of Underground Lined Rock Caverns for Compressed Air Energy Storage Based on Numerical Simulations
by Hong Ke, Yingchuan Ma, Yue Xiang, Xinjin Wang, Yutao Hu, Zhuo Ma and Guohua Zhang
Energies 2025, 18(12), 3024; https://doi.org/10.3390/en18123024 - 6 Jun 2025
Viewed by 459
Abstract
Selecting the type of lined rock cavern (LRC) is a critical aspect in the construction of compressed air energy storage (CAES) plants. Present research on CAES has mainly focused on site selection, sealing performance, and stability of underground LRCs. Insufficient attention has been [...] Read more.
Selecting the type of lined rock cavern (LRC) is a critical aspect in the construction of compressed air energy storage (CAES) plants. Present research on CAES has mainly focused on site selection, sealing performance, and stability of underground LRCs. Insufficient attention has been given to the selection of LRC type, which is a prerequisite for further detailed analyses of LRCs. To overcome this limitation, based on reliable numerical simulation, in this study, we simulate the mechanical responses of two popular types of LRCs: tunnel-type and silo-type LRCs. Parameter sensitivity analysis is then conducted based on the mechanical response, including parameters such as the deformation modulus of the surrounding rock mass, Poisson’s ratio, cohesion, friction angle, crustal stress, and lateral stress coefficient. Based on the simulated results, the analytical hierarchy process (AHP) method is used to propose scoring systems for the two types of LRCs. This scoring system can be used for quantitative estimation of an appropriate LRC in CAES systems. Full article
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19 pages, 3215 KiB  
Article
Study on Elastoplastic Damage and Crack Propagation Mechanisms in Rock Based on the Phase Field Method
by Jie Zhang, Guang Qin and Bin Wang
Appl. Sci. 2025, 15(11), 6206; https://doi.org/10.3390/app15116206 - 31 May 2025
Cited by 1 | Viewed by 437
Abstract
To overcome the limitation of traditional elastic phase field models that neglect plastic deformation in rock compressive-shear failure, this study developed an elastoplastic phase field fracture model incorporating plastic strain energy and established a coupling framework for plastic deformation and crack evolution. By [...] Read more.
To overcome the limitation of traditional elastic phase field models that neglect plastic deformation in rock compressive-shear failure, this study developed an elastoplastic phase field fracture model incorporating plastic strain energy and established a coupling framework for plastic deformation and crack evolution. By introducing the non-associated flow rule and plastic damage variable, an energy functional comprising elastic strain energy, plastic work, and crack surface energy was constructed. The phase field governing equation considering plastic-damage coupling was obtained, enabling the simulation of the energy evolution in rock from the elastic stage to plastic damage and unstable failure. Validation was carried out through single-edge notch tension tests and uniaxial compression tests with prefabricated cracks. Results demonstrate that the model accurately captures characteristics such as the linear propagation of tensile cracks, the initiation of wing-like cracks under compressive-shear conditions, and the evolution of mixed-mode failure modes, which are highly consistent with classical experimental observations. Specifically, the model provides a more detailed description of local damage evolution and residual strength caused by stress concentration in compressive-shear scenarios, thereby quantifying the influence of plastic deformation on crack driving force. These findings offer theoretical support for crack propagation analysis in rock engineering applications, including hydraulic fracturing and the construction of underground energy storage caverns. The proposed plastic phase field model can be effectively utilized to simulate rock failure processes under complex stress states. Full article
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32 pages, 32067 KiB  
Article
Genesis Mechanism of Geothermal Water in Binhai County, Jiangsu Province, China
by Zhuoqun Yang, Zujiang Luo and Jinyuan Han
Water 2025, 17(10), 1542; https://doi.org/10.3390/w17101542 - 20 May 2025
Viewed by 434
Abstract
Taking the coastal area of Binhai County, Jiangsu Province, as an example, this study first investigated the basic natural geography and the regional geological and hydrogeological conditions of the study area, and then carried out in-depth geophysical prospecting, hydrogeological tests, geothermal temperature monitoring, [...] Read more.
Taking the coastal area of Binhai County, Jiangsu Province, as an example, this study first investigated the basic natural geography and the regional geological and hydrogeological conditions of the study area, and then carried out in-depth geophysical prospecting, hydrogeological tests, geothermal temperature monitoring, hydrochemistry and isotope analyses, and other studies based on the results to comprehensively and systematically reveal the genesis mechanism of the geothermal water resources of this coastal area from multiple perspectives. The results showed the following: the geothermal water in this area mainly comes from atmospheric precipitation; the deep east–northwest interlaced fracture is the recharge and transportation channel; the Cambrian–Ordovician carbonate rock layer, enriched by the development of cavernous fissures, forms the thermal storage layer; the underground heat mainly comes from the upward heat flow along the deep fracture and the natural warming of the strata; and the thermal reservoir cover comprises Paleozoic and Mesozoic clastic rocks that have a high mud content and form a thick layer. The genesis mode of this area is as follows: the atmospheric precipitation infiltrates and is recharged through the exposed alpine carbonate fissures in the Lianyungang area, and then it is transported to the south along the large deep fracture under the action of a high hydraulic pressure head; meanwhile, it is heated by the heat flow in the deep part of the fracture and water–rock interactions with the strata occur. Geothermal water with a calculated thermal storage temperature of 83.6 °C is formed at a depth of 2.9 km, which is blocked by the intersection of the northeast and northwest fractures to form a stagnant zone in the coastal area. Full article
(This article belongs to the Section Hydrogeology)
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24 pages, 4083 KiB  
Review
The Use of Abandoned Salt Caverns for Energy Storage and Environmental Protection: A Review, Current Status and Future Protections
by Yun Luo, Wei Liu, Hongxing Wang and Keyao Li
Energies 2025, 18(10), 2634; https://doi.org/10.3390/en18102634 - 20 May 2025
Viewed by 651
Abstract
The existence of a large number of abandoned salt caverns in China has posed a great threat to geological safety and environmental protection, and it also wasted enormous underground space resources. To address such problems, comprehensive utilization of these salt caverns has been [...] Read more.
The existence of a large number of abandoned salt caverns in China has posed a great threat to geological safety and environmental protection, and it also wasted enormous underground space resources. To address such problems, comprehensive utilization of these salt caverns has been proposed both currently and in the future, mainly consisting of energy storage and waste disposal. Regarding energy storage in abandoned salt caverns, the storage media, such as gas, oil, compressed air and hydrogen, have been introduced respectively in terms of the current development and future implementation, with site-selection criteria demonstrated in detail. The recommended burial depth of abandoned salt caverns for gas storage is 1000–1500 m, while it should be less than 1000 m for oil storage. Salt cavern compressed air storage has more advantages in construction and energy storage economics. Salt cavern hydrogen storage imposes stricter requirements on surrounding rock tightness, and its location should be near the hydrogen production facilities. The technical idea of storing ammonia in abandoned salt caverns (indirect hydrogen storage) has been proposed to enhance the energy storage density. For the disposal of wastes, including low-level nuclear waste and industrial waste, the applicable conditions, technical difficulties, and research prospects in this field have been reviewed. The disposal of nuclear waste in salt caverns is not currently recommended due to the complex damage mechanism of layered salt rock and the specific locations of salt mines in China. Industrial waste disposal is relatively mature internationally, but in China, policy and technical research require strengthening to promote its application. Furthermore, considering the recovery of salt mines and the development of salt industries, the cooperation between energy storage regions and salt mining regions has been discussed. The economic and environmental benefits of utilizing abandoned salt caverns have been demonstrated. This study provides a solution to handle the abandoned salt caverns in China and globally. Full article
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22 pages, 11097 KiB  
Article
Influence of Layering and Fracture Angles on the Performance of Salt–Gypsum Composites: Implications for the Safety of Underground Energy Storage
by Fengbiao Wu, Tao Meng, Kehao Cao, Panpan Zhang, Ziying Zhang, Chuanda Zhang, Guanghui Zhao, Zhixia Wang, Pengtao Liu and Xiaomeng Wu
Energies 2025, 18(9), 2287; https://doi.org/10.3390/en18092287 - 30 Apr 2025
Viewed by 388
Abstract
With the intensifying global energy crisis, ensuring robust and reliable energy reserves has become crucial, and underground energy storage offers a safe, large-scale, and cost-effective solution. Among various options, salt cavern gas storage is recognized for its excellent sealing capacity and geological stability; [...] Read more.
With the intensifying global energy crisis, ensuring robust and reliable energy reserves has become crucial, and underground energy storage offers a safe, large-scale, and cost-effective solution. Among various options, salt cavern gas storage is recognized for its excellent sealing capacity and geological stability; however, many natural salt domes contain inherent fissures and interlayers (e.g., gypsum) that can jeopardize operational safety. Hence, this study aims to clarify how different fissure angles and bedding plane dip angles affect the mechanical behavior of salt–gypsum composites, providing insights for enhancing safety measures in underground gas storage facilities. Based on practical engineering demands, we employ finite element software (RFPA2.0) under a confining pressure of 25 MPa to investigate the compressive strength, fractur patterns, and acoustic emission responses of salt–gypsum composites with varying bedding plane and fissure angles. The results indicate that (1) the composite’s compressive strength gradually increases with the fissure angle, being lowest at 0° and highest at 90°; (2) as the bedding plane angle increases, the compressive strength first rises, then decreases, and finally rises again, with its minimum at 60° and maximum at 90°; and (3) when the bedding plane angle exceeds 60°, cracks preferentially develop along the bedding plane, dominating the overall fracture process. These findings provide theoretical guidance for optimizing the design and ensuring the long-term safety and stability of underground salt cavern gas storage systems. Full article
(This article belongs to the Special Issue Advances in the Development of Geoenergy: 2nd Edition)
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28 pages, 3583 KiB  
Review
A Review of Seasonal Energy Storage for Net-Zero Industrial Heat: Thermal and Power-to-X Storage Including the Novel Concept of Renewable Metal Energy Carriers
by Yvonne I. Baeuerle, Cordin Arpagaus and Michel Y. Haller
Energies 2025, 18(9), 2204; https://doi.org/10.3390/en18092204 - 26 Apr 2025
Viewed by 1431
Abstract
Achieving net-zero greenhouse gas emissions by 2050 requires CO2-neutral industrial process heat, with seasonal energy storage (SES) playing a crucial role in balancing supply and demand. This study reviews thermal energy storage (TES) and Power-to-X (P2X) technologies for applications without thermal [...] Read more.
Achieving net-zero greenhouse gas emissions by 2050 requires CO2-neutral industrial process heat, with seasonal energy storage (SES) playing a crucial role in balancing supply and demand. This study reviews thermal energy storage (TES) and Power-to-X (P2X) technologies for applications without thermal grids, assessing their feasibility, state of the art, opportunities, and challenges. Underground TES (UTES), such as aquifer and borehole storage, offer 1–26 times lower annual heat storage costs than above-ground tanks. For P2X, hydrogen storage in salt caverns is 80% less expensive than in high-pressure tanks. Methane and methanol storage costs depend on CO2 sourcing, while Renewable Metal Energy Carriers (ReMECs), such as aluminum and iron, offer high energy density and up to 580 times lower storage volume, with aluminum potentially achieving the lowest Levelized Cost of X Storage (LCOXS) at a rate of 180 EUR/MWh of energy discharged. Underground TES and hydrogen caverns are cost-effective but face spatial/geological constraints. P2X alternatives have established infrastructure but have lower efficiency, whereas ReMECs show promise for large-scale storage. However, economic viability remains a challenge due to very few annual cycles, which require significant reductions of investment cost and annual cost of capital (CAPEX), as well as improvements in overall system efficiency to minimize losses. These findings highlight the trade-offs between cost, space requirements, and the feasibility of SES deployment in industry. Full article
(This article belongs to the Section A: Sustainable Energy)
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28 pages, 7877 KiB  
Article
Feasibility Analysis of the Utilization of Directional Butted-Well Salt Caverns with Large Height Difference for Underground Energy Storage
by Haitao Li, Dewen Zheng, Zhi Chen, Kang Li, Qiqi Wanyan, Yanxia Kou, Lina Ran, Song Bai, Jianan Wu, Min Zhang, Zeya Chen, Ye Tao and Yuanqing Wang
Appl. Sci. 2025, 15(9), 4716; https://doi.org/10.3390/app15094716 - 24 Apr 2025
Viewed by 439
Abstract
The reconstruction and utilization of old salt caverns with butted wells are of great significance for accelerating the construction of large-scale underground energy storage facilities, realizing energy transformation, and achieving the “dual carbon” goals. However, the renovation work of old butted-well caverns is [...] Read more.
The reconstruction and utilization of old salt caverns with butted wells are of great significance for accelerating the construction of large-scale underground energy storage facilities, realizing energy transformation, and achieving the “dual carbon” goals. However, the renovation work of old butted-well caverns is still in its infancy, facing technical bottlenecks in transformation methods and operational safety. This paper takes the butted-well salt cavern with a large height difference in Pingdingshan, Henan province, as the research object. Through theoretical analysis and numerical simulation, the feasibility of its reconstruction and utilization is systematically studied from the aspects of gas injection and brine discharge methods, technology parameters, and operation stability. The results show that the gas injection and brine drainage method of butted-well salt caverns is closely related to residue utilization. The “one-injection-one-discharge” method is suitable for the old butted-well salt cavern with a large height difference, considering residue utilization and economy. During gas storage, there are significant deformation differences on both sides of the cavity. The deeper cavern suffers more damage and has weaker stability compared with the shallower one, and the conventional method for determining the operating pressure based on the casing shoe has limitations. The internal pressures of this salt-cavern gas storage structure are basically equal. A new mode for determining the operating pressure of these large-height-difference butted-well salt caverns is proposed: taking the lower limit for the deeper cavern and the upper limit for the shallower one. Based on theoretical analysis, numerical simulation, and on-site pilot test insights, the renovation and utilization of old large-height-difference butted-well caverns are feasible. This study provides guidance for converting butted-well salt caverns into underground energy storage structures and accelerating the development of new-type energy storage facilities. Full article
(This article belongs to the Special Issue Applied Research on Energy Harvesting and Storage)
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35 pages, 9411 KiB  
Review
A Review of Evaporite Beds Potential for Storage Caverns: Uncovering New Opportunities
by Sheida Sheikheh, Minou Rabiei and Vamegh Rasouli
Appl. Sci. 2025, 15(9), 4685; https://doi.org/10.3390/app15094685 - 23 Apr 2025
Viewed by 752
Abstract
Salt caverns serve as underground storage for crude oil, natural gas, compressed air, carbon dioxide, and hydrogen. Key stages of cavern development for storage purposes include design, construction, storage, and abandonment. The design phase addresses optimal cavern shape, size, pillar dimensions, number of [...] Read more.
Salt caverns serve as underground storage for crude oil, natural gas, compressed air, carbon dioxide, and hydrogen. Key stages of cavern development for storage purposes include design, construction, storage, and abandonment. The design phase addresses optimal cavern shape, size, pillar dimensions, number of caverns, the impact of interbeds, and cyclic loading while considering the creep behavior of salt and the mechanical behavior of surrounding layers. During this phase, geological factors such as depth, thickness, and the quality of salt are considered. For construction, two main methods—direct leaching and reverse leaching—are chosen based on design specifications. The storage stage includes the injection and withdrawal of gases in a cyclic manner with specific injection rates and pressures. After 30 to 50 years, the caverns are plugged and abandoned. The geological limitation of salt domes makes it essential to look for more bedded evaporites. This study provides a comprehensive review of bedded evaporites, including their origin and depositional environment. The stability of caverns in all these stages heavily relies on geomechanical analysis. Factors affecting the geomechanics of bedded salts such as mineralogy, physical properties, and mechanical properties are reviewed. A list of bedded evaporites in the U.S. and Canada, including their depth, thickness, and existing caverns, is provided. Additionally, this study discusses the main geomechanical considerations influencing design, solution mining, cyclic loading, and abandonment of caverns in bedded salt caverns. Full article
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16 pages, 16719 KiB  
Article
Experimental Study on Plugging of Micro-Leakage Interlayer (MLI) in Underground Salt Cavern Gas Storage (Jintan, China)
by Hongwu Yin and Xinbo Ge
Processes 2025, 13(4), 1188; https://doi.org/10.3390/pr13041188 - 14 Apr 2025
Viewed by 411
Abstract
The permeability of a certain mudstone interlayer in underground salt cavern gas storage (Jintan, China) is slightly high, as indicated by pressure tests (leakage rate of approximately 1~2 L/d). This layer is referred to as the “Micro-Leakage Interlayer (MLI)”. The MLI significantly impacts [...] Read more.
The permeability of a certain mudstone interlayer in underground salt cavern gas storage (Jintan, China) is slightly high, as indicated by pressure tests (leakage rate of approximately 1~2 L/d). This layer is referred to as the “Micro-Leakage Interlayer (MLI)”. The MLI significantly impacts the tightness of gas storage, potentially leading to substantial losses. To address this problem, an experimental study was conducted. Initially, a method utilizing brine crystallization to plug the micro-leakage interlayer (MLI) was proposed. After crystallization, the porosity of the MLI cores exhibited a notable increase, and the permeability of the MLI cores increased significantly, further exacerbating the risk of gas leakage. These results indicate that the plugging solution requires further exploration. Finally, a combined plugging solution utilizing brine crystallization and ultrafine cement was proposed. Using saturated brine and waterproof coatings, an ultrafine cement slurry was prepared, and specimens were created for testing. The results indicate that the specimens exhibited a porosity of approximately 3%, a permeability below 10−19 m2, and a uniaxial compressive strength of about 40 MPa. The ultrafine cement particles had an average particle size of 3 µm, and the ultrafine cement slurry exhibited extremely low porosity and permeability, as well as high strength. The results indicate that this solution is highly feasible and can be applied to field engineering. Full article
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15 pages, 6196 KiB  
Article
Analysis and Control of Abnormal Wear of Reciprocating Compressors in Natural Gas Underground Storage Caverns
by Sijia Zheng, Zhixiang Dai, Fei Wang, Feng Wang, Yongbo Wang, Qin Bie, Wei Jiang, Jingdong Chen, Zicheng Peng and Jie Sun
Processes 2025, 13(4), 996; https://doi.org/10.3390/pr13040996 - 26 Mar 2025
Viewed by 405
Abstract
Throughout China’s 14th five-year plan, the national natural gas pipeline network has been interconnected, and the gas quality became increasingly complex. A certain amount of dust particles widely spread in the natural gas pipeline and lead to abnormal wear of the reciprocating compressor’s [...] Read more.
Throughout China’s 14th five-year plan, the national natural gas pipeline network has been interconnected, and the gas quality became increasingly complex. A certain amount of dust particles widely spread in the natural gas pipeline and lead to abnormal wear of the reciprocating compressor’s compression cylinder within the underground storage cavern. The wear characteristics of the compression cylinder are effectively demonstrated based on the tangential impact energy model, and combined with field measurement and the moving-grid method of computational fluid dynamics. The results reveal that the lubricating oil forms “grinding paste” when mixed with dust particles. With an increase in the dust mass concentration from 0.01% to 3.00%, the viscosity of the “grinding paste” increases from 450,800 mPa·s to 1,274,000 mPa·s, and the density increases from 890 kg/m3 to 980 kg/m3. The abnormal wear frequently occurs at the 12 o’clock and 6 o’clock directions of the compression cylinder. When the piston is in the midpoint of the stroke, the wall shear rate and the wear rate are the highest. When the piston is at both endpoints of the stroke, the wall shear rate and the wear rate are the lowest. For every 1000 h of operation without repairing the cylinder, the dust concentration should be controlled below 0.60%. For every 5000 h and 10,000 h of operation without replacing the cylinder, the dust concentration should be controlled below 1.3% and 0.4%. When the dust mass concentration is 0.01%, the wear rate decreases with decreasing lubricating oil viscosity. When the dust mass concentration is 0.51% and 1.0%, and the lubricating oil viscosities are 259,700 mPa·s, 220,500 mPa·s, and 196,980 mPa·s, the wear rate increases dramatically with decreasing lubricating oil viscosity. Full article
(This article belongs to the Topic Oil and Gas Pipeline Network for Industrial Applications)
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