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Keywords = truss model

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18 pages, 6757 KB  
Article
Integrated Construction Process Monitoring and Stability Assessment of a Geometrically Complex Large-Span Spatial Tubular Truss System
by Ruiheng Hou, Henghui Li, Hao Zhang, Haoliang Wang, Lei Chen and Qingjun Xian
Buildings 2025, 15(21), 4000; https://doi.org/10.3390/buildings15214000 - 6 Nov 2025
Viewed by 205
Abstract
This study presents a comprehensive construction monitoring program for a geometrically complex, large-span spatial tubular truss system within a typical center steel exhibition hall. To ensure construction quality and structural integrity throughout the entire process, the monitoring strategy was rigorously aligned with the [...] Read more.
This study presents a comprehensive construction monitoring program for a geometrically complex, large-span spatial tubular truss system within a typical center steel exhibition hall. To ensure construction quality and structural integrity throughout the entire process, the monitoring strategy was rigorously aligned with the actual construction sequence. Real-time vertical displacement measurements were acquired at critical structural members and joints. A detailed finite element model of the entire structure was developed to systematically analyze the structural behavior of herringbone columns, primary and secondary trusses, and temporary supports during both installation and removal phases. Displacement patterns at key locations were investigated, and a global stability assessment was performed. Results demonstrate close agreement between finite element predictions and field measurements, confirming the rationality and reliability of the construction scheme. The structural system exhibited excellent stability across all construction stages, satisfying both architectural aesthetics and structural safety requirements. This study provides practical insights for construction control of similar large-span steel structures. Full article
(This article belongs to the Section Building Structures)
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22 pages, 5066 KB  
Article
Optimization and Evaluation of Mechanical Properties in Lattice Structures Fabricated by Stereolithography
by Mauricio Leonel Paz González, Jorge Limon-Romero, Yolanda Baez-Lopez, Diego Tlapa Mendoza, Juan Antonio Ruiz Ochoa, Juan Antonio Paz González and Armando Perez-Sanchez
J. Manuf. Mater. Process. 2025, 9(11), 354; https://doi.org/10.3390/jmmp9110354 - 29 Oct 2025
Viewed by 455
Abstract
Additive manufacturing via stereolithography (SLA) enables the fabrication of highly customized lattice structures, yet the interplay between geometry and graded density in defining mechanical behavior remains underexplored. This research investigates the mechanical behavior and failure mechanisms of cylindrical lattice structures considering uniform, linear, [...] Read more.
Additive manufacturing via stereolithography (SLA) enables the fabrication of highly customized lattice structures, yet the interplay between geometry and graded density in defining mechanical behavior remains underexplored. This research investigates the mechanical behavior and failure mechanisms of cylindrical lattice structures considering uniform, linear, and quadratic density variations. Various configurations, including IsoTruss, face-centered cubic (FCC)-type cells, Kelvin structures, and Tet oct vertex centroid, were examined under a complete factorial design that allowed a thorough exploration of the interactions between lattice geometry and density variation. A 3D printer working with SLA was used to fabricate the models. For the analysis, a universal testing machine, following ASTM D638-22 Type I and ASTM D1621-16 standards, was used for tension and compression tests. For microstructural analysis and surface inspection, a scanning electron microscope and a digital microscope were used, respectively. Results indicate that the IsoTruss configuration with linear density excelled remarkably, achieving an impressive energy absorption of approximately 15 MJ/m3 before a 44% strain, in addition to presenting the most outstanding mechanical properties, with a modulus of elasticity of 613.97 MPa, a yield stress of 22.646 MPa, and a maximum stress of 49.193 MPa. On the other hand, the FCC configuration exhibited the lowest properties, indicating lower stiffness and mechanical strength in compression, with an average modulus of elasticity of 156.42 MPa, a yield stress of 5.991 MPa, and the lowest maximum stress of 14.476 MPa. The failure modes, which vary significantly among configurations, demonstrate the substantial influence of the lattice structure and density distribution on structural integrity, ranging from localized bending in IsoTruss to spalling in FCC and shear patterns in Kelvin. This study emphasizes the importance of selecting fabrication parameters and structural design accurately. This not only optimizes the mechanical properties of additively manufactured parts but also provides essential insights for the development of new advanced materials. Overall, the study demonstrates that both lattice geometry and density distribution play a crucial role in determining the structural integrity of additively manufactured materials. Full article
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19 pages, 1703 KB  
Article
Element Modal-Based Structural Damage Detection by Two-Dimensional Convolutional Neural Networks
by Fuzhou Qi, Shuai Teng, Shaodi Wang, Yinghou He and Zongchao Liu
Buildings 2025, 15(21), 3905; https://doi.org/10.3390/buildings15213905 - 28 Oct 2025
Viewed by 425
Abstract
Convolutional neural networks (CNNs) have strong noise resistance, and this study utilizes this property to weaken the impact of noise on structural damage identification data. After structural damage occurs, the modal parameters at the unit level are particularly sensitive to changes in damage [...] Read more.
Convolutional neural networks (CNNs) have strong noise resistance, and this study utilizes this property to weaken the impact of noise on structural damage identification data. After structural damage occurs, the modal parameters at the unit level are particularly sensitive to changes in damage and can therefore be used as important characteristic indicators for identifying damage. This article establishes a finite element model of steel truss and introduces damage at different positions and degrees. The free vibration process of the structure is simulated by the finite element method (FEM), and the first-order modal characteristic parameters, including modal strain energy and modal strain, are extracted for each damage situation. Subsequently, these modal parameters and the corresponding damage information are input as training samples into the CNN model for automatic identification of structural damage. The results show that the constructed CNN model can accurately identify the location and degree of structural damage, with a damage localization accuracy of 100% and a relative error of only 6.6% for damage degree identification. Among various characteristic indicators, modal strain energy difference exhibits better sensitivity and stability. Compared with traditional backpropagation (BP) neural networks, the CNN shows improved detection accuracy, by about 35%, and computation time is only 2.4% of BP networks. In addition, the CNN maintains good recognition performance in low order modes, which is of great significance for easily obtainable measurement data in practical engineering. In summary, the CNN method shows superior performance in damage localization, damage degree recognition, and noise resistance and has high engineering application value. Full article
(This article belongs to the Special Issue Advances in Building Structure Analysis and Health Monitoring)
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12 pages, 4083 KB  
Article
Development of Truss-Type Deployable Mesh Reflector Antenna, Part 1: 1.5 m-Scale Mesh Antenna
by ChulHyung Lee, DongGeon Kim, RyoonHo Do, SeungHyun Kim, GyeongHun Bae, KyungRae Koo, YoonPyo Lee and InO Jung
Appl. Sci. 2025, 15(21), 11529; https://doi.org/10.3390/app152111529 - 28 Oct 2025
Viewed by 309
Abstract
This study is an initial study for the development of a large truss-type deployable mesh antenna, and it involved the development process of a 1.5 m-scale deployable mesh antenna. The geometric characteristics of the reflector were considered for the initial net design. Based [...] Read more.
This study is an initial study for the development of a large truss-type deployable mesh antenna, and it involved the development process of a 1.5 m-scale deployable mesh antenna. The geometric characteristics of the reflector were considered for the initial net design. Based on the antenna’s operating frequency, the L-band, the surface root mean square (RMS) error and focal length/diameter (F/D) ratio of the reflector were calculated. Design requirements for the antenna’s weight, stowed/deployed dimensions, and fundamental frequency were established. The material properties of each component were applied to the design model, and the geometric dimensions were verified to ensure that the weight and stowed/deployed design were fulfilled. The fundamental frequency requirements under stowed/deployed conditions were verified through modal analysis, and the structural deformation of the ring truss was confirmed through load analysis. The reflector antenna was assembled to the ring truss with the net and mesh, according to the assembly procedure. The curvature of the reflector surface was shaped by adjusting the bolt length of the tension control device. Using V-Stars, a specialized surface error measurement device, the surface RMS error requirements for the reflector were confirmed to be satisfied. Finally, the development verification of the antenna was completed by performing repeated deployment and a thermal vacuum test. Full article
(This article belongs to the Section Aerospace Science and Engineering)
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31 pages, 4433 KB  
Article
Conceptually Simple Method for Optimizing Model Computations in MATLAB Simulink
by Štefan Ondočko, Jozef Svetlík, Rudolf Jánoš, Ján Semjon, Marek Sukop, Tomáš Stejskal and Peter Marcinko
Appl. Sci. 2025, 15(21), 11312; https://doi.org/10.3390/app152111312 - 22 Oct 2025
Viewed by 271
Abstract
This article describes a procedure for enhancing computational accuracy in MATLAB’s Simulink and Simscape environments, as illustrated through specific example cases. It builds on earlier published by the authors’ team, which demonstrated the practical application of the Simscape Multibody tool—originally designed for dynamic [...] Read more.
This article describes a procedure for enhancing computational accuracy in MATLAB’s Simulink and Simscape environments, as illustrated through specific example cases. It builds on earlier published by the authors’ team, which demonstrated the practical application of the Simscape Multibody tool—originally designed for dynamic and kinematic analyses—for making static computations in truss systems. Simscape Multibody serves as an effective platform for realistic and simplified simulations of mechanical components, incorporating various mechanical properties. Consequently, it is valuable in simulating mechatronic systems, where the integration of mechanics, electronics, control systems, and information technologies is essential. Multiple models were tested and analyzed across different scenarios to facilitate a comparative assessment of the results. The significance of this work lies in its achievement of highly accurate computational results without relying purely on theoretical calculations, with superior values in terms of accuracy. The primary objective was to provide a clear and practical description of a simple procedure for improving computational accuracy, based on scaling. Full article
(This article belongs to the Special Issue Advanced Digital Design and Intelligent Manufacturing)
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18 pages, 1479 KB  
Article
SANet: A Pure Vision Strip-Aware Network with PSSCA and Multistage Fusion for Weld Seam Detection
by Zhijian Zhu, Haoran Gu, Zhao Yang, Lijie Zhao, Guoli Song and Qinghui Wang
Appl. Sci. 2025, 15(20), 11296; https://doi.org/10.3390/app152011296 - 21 Oct 2025
Viewed by 399
Abstract
Weld seam detection is a fundamental prerequisite for robotic welding automation, yet it remains challenging due to the elongated shape of welds, weak contrast against metallic backgrounds, and significant environmental interference in industrial scenarios. To address these challenges, we propose a novel deep [...] Read more.
Weld seam detection is a fundamental prerequisite for robotic welding automation, yet it remains challenging due to the elongated shape of welds, weak contrast against metallic backgrounds, and significant environmental interference in industrial scenarios. To address these challenges, we propose a novel deep neural network architecture termed SANet (Strip-Aware Network). The model is constructed upon a U-shaped backbone and integrates strip-aware feature modeling with multistage supervision. It mainly consists of two complementary modules: the Paralleled Strip and Spatial Context-Aware (PSSCA) module and the Multistage Fusion (MF) module. The PSSCA module enhances the extraction of elongated strip-like features by combining parallel strip perception with spatial context modeling, thereby improving fine-grained weld seam representation. In addition, SANet integrates the StripPooling attention mechanism as an auxiliary component to enlarge the receptive field along strip directions and enhance feature discrimination under complex backgrounds. Meanwhile, the MF module performs cross-stage feature fusion by aggregating encoder and decoder features at multiple levels, ensuring accurate boundary recovery and robust global-to-local interaction. The weld seam detection task is formulated as a two-dimensional segmentation problem and evaluated on a self-built dataset consisting of over 4000 weld seam images covering diverse industrial scenarios such as pipe joints, trusses, elbows, and furnace structures. Experimental results show that SANet achieves an IoU of 96.23% and a Dice coefficient of 98.07%, surpassing all compared models and demonstrating its superior performance in weld seam detection. These findings validate the effectiveness of the proposed architecture and highlight its potential as a low-cost, flexible, and reliable pure vision solution for intelligent welding applications. Full article
(This article belongs to the Section Computing and Artificial Intelligence)
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20 pages, 10595 KB  
Article
Shear Strength of Double-Skin Truss-Reinforced Composite Shear Walls: Finite Element Analysis
by Jianhong Han, Panpan Tian, Zhihan Shan and Dingbo Tang
Buildings 2025, 15(20), 3788; https://doi.org/10.3390/buildings15203788 - 20 Oct 2025
Viewed by 372
Abstract
This study investigates the shear behavior of double-skin truss-reinforced composite shear walls through finite element analysis validated by published tests. Parametric studies reveal that the shear strength increases with the axial compression ratio up to a threshold of 0.6, beyond which it declines. [...] Read more.
This study investigates the shear behavior of double-skin truss-reinforced composite shear walls through finite element analysis validated by published tests. Parametric studies reveal that the shear strength increases with the axial compression ratio up to a threshold of 0.6, beyond which it declines. However, increasing the aspect ratio significantly decreases the shear strength when the aspect ratio does not exceed 2.5. Additionally, increasing the spacing–thickness ratio reduces the shear strength, with a recommended limit of 60. Truss connector specifications are found to have a minor impact on the shear resistance. A new design formula for predicting the ultimate shear strength is established based on finite element analysis (FEA), which yields relatively conservative predictions with acceptable accuracy. Full article
(This article belongs to the Section Building Structures)
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40 pages, 31431 KB  
Article
Effects of Fire Conditions on the Structural Optimization of Timber Trusses
by Matheus Henrique Morato de Moraes, Iuri Fazolin Fraga, Francisco Antonio Rocco Lahr, Fernando Júnior Resende Mascarenhas, Wanderlei Malaquias Pereira Junior and André Luis Christoforo
Forests 2025, 16(10), 1578; https://doi.org/10.3390/f16101578 - 14 Oct 2025
Viewed by 243
Abstract
This article examines how the time of exposure (0, 10, 20 and 30 min) to fire affects the optimal design of Howe timber trusses. The study integrates experimental characterization, thermal modeling (Eurocode 5 1995-1-2), and the bio-inspired Firefly Algorithm (FA). Five Brazilian species [...] Read more.
This article examines how the time of exposure (0, 10, 20 and 30 min) to fire affects the optimal design of Howe timber trusses. The study integrates experimental characterization, thermal modeling (Eurocode 5 1995-1-2), and the bio-inspired Firefly Algorithm (FA). Five Brazilian species (Cambará-rosa, Cupiúba, Angelim-pedra, Garapa, and Jatobá) were assessed in spans of 6, 9, 12, and 15 m. Each configuration was optimized 30 times with 120 agents, 600 iterations, and penalty treatments. In ambient conditions, Angelim-pedra and Garapa produced the lightest trusses, while under fire, simulated trusses with Jatobá wood properties provided the best performances, resulting in up to 35% mass reduction compared to trusses optimized with denser species under equivalent fire scenarios. Safety margins, defined through the Gross Mass Increase (GMI) index, quantify the additional structural mass required under fire in relation to the ambient design. GMI values ranged between 22% and 140% across the analyzed cases, quantifying the additional section demand under fire conditions relative to ambient design. To predict overdesign, regression equations were fitted using symbolic regression for the Index of Gross Area Correction Index (GACI), based on fire exposure time and resistant parameters, achieving R2 above 0.85. The study provides guidelines for species selection, span sizing, and fire safety design. Overall, combining thermal analysis, bio-inspired optimization, and symbolic regression highlights the potential of timber trusses for efficient, safe, and sustainable roof structures. In addition, this study demonstrates the scientific novelty of integrating experimental characterization, Eurocode 5 thermal modeling, and metaheuristic optimization with symbolic regression, providing analytical indices such as the Gross Mass Increase (GMI) and Gross Area Correction Index (GACI). These results also offer practical guidelines for species selection, span sizing, and fire safety design, reinforcing the applicability of the methodology for engineers and designers of timber roof systems. Full article
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16 pages, 2670 KB  
Article
Research on Secondary Condensation Method Based on Substructure Method for Helicopter Tail Boom Model
by Kunjian Jin, Xu Wang, Guoke Huang, Yingqi Zhang, Guorui Yu and Xiao Wang
Aerospace 2025, 12(10), 915; https://doi.org/10.3390/aerospace12100915 - 11 Oct 2025
Viewed by 273
Abstract
The tail boom is a critical structural component of a helicopter, and accurately capturing its dynamic characteristics is essential; however, the inherent geometric and material complexity of the tail boom usually leads to large-scale finite element models whose system matrices are of very [...] Read more.
The tail boom is a critical structural component of a helicopter, and accurately capturing its dynamic characteristics is essential; however, the inherent geometric and material complexity of the tail boom usually leads to large-scale finite element models whose system matrices are of very high order, and as the matrix order increases the computational effort grows exponentially. To further accelerate the condensation process for a truss-type tail-boom FE model, this paper presents a substructure-based secondary condensation method in which the global structure is partitioned into several substructures, each secondary substructure is first condensed onto its boundary nodes and then assembled into the primary structure, and the primary structure—now enriched with the condensed secondary substructures—is finally reduced to the target degrees of freedom, repeatedly operating on low-order matrices instead of a single high-order one to markedly shorten overall computation time. The proposed method is compared with both overall secondary IRS condensation and overall secondary SEREP condensation. All three secondary-condensation strategies yield six-degree-of-freedom coupled-spring equivalent models whose accuracy errors are very small in modal, frequency-domain, and time-domain analyses: frequency errors remain within 1%, and the goodness-of-fit of the time-history response curves exceeds 0.9, while the computational time is reduced by more than 70%, demonstrating that the substructure-based secondary condensation method is highly effective, delivering much higher computational efficiency without sacrificing accuracy. Full article
(This article belongs to the Section Aeronautics)
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17 pages, 8823 KB  
Article
Static Loading Tests and Finite Element Analysis of Phosphogypsum Steel Truss Concrete Slabs
by Ao Zhang, Lirong Sha and Juan Fang
Infrastructures 2025, 10(9), 250; https://doi.org/10.3390/infrastructures10090250 - 19 Sep 2025
Viewed by 374
Abstract
This study investigates the utilization of phosphogypsum (PG), an industrial byproduct, as a sustainable additive in reinforced truss concrete slabs to promote eco-friendly construction practices. Through static loading tests (monotonic/cyclic) under mixed boundary conditions (simply supported fixed), four slabs—including 2% PG-modified and ordinary [...] Read more.
This study investigates the utilization of phosphogypsum (PG), an industrial byproduct, as a sustainable additive in reinforced truss concrete slabs to promote eco-friendly construction practices. Through static loading tests (monotonic/cyclic) under mixed boundary conditions (simply supported fixed), four slabs—including 2% PG-modified and ordinary concrete—were evaluated for mechanical performance, stress strain response, deflection, and crack propagation. The results demonstrated that PG enhanced slabs achieved comparable strength to conventional counterparts while exhibiting superior structural integrity at failure, highlighting PG’s potential to reduce environmental waste without compromising performance. Finite element analysis (ABAQUS2023) closely aligned with experimental data (<5% error), validating the model’s reliability in predicting failure modes. The study underscores PG’s viability as a circular economy solution for green building materials, offering dual benefits of waste valorization and resource efficiency. These findings advance sustainable construction by providing actionable insights for integrating industrial byproducts into high-performance structural systems, aligning with global decarbonization goals. Full article
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22 pages, 12309 KB  
Article
Parametric Analysis of Reinforced Concrete Hollow Piers Based on an Axial–Flexure–Shear Model Under Cyclic Loading and Earthquake Conditions
by Ziang Pan, Qiming Qi, Linxi Duan, Huaping Yang, Changjiang Shao, Jingru Li and Haomeng Cui
Symmetry 2025, 17(9), 1553; https://doi.org/10.3390/sym17091553 - 17 Sep 2025
Viewed by 471
Abstract
To enhance the understanding of the seismic behavior of reinforced concrete (RC) hollow piers, a sensitivity analysis of design parameters is conducted. A novel analytical model named the Axial–Flexure–Shear-Interaction-Membrane-Beam-Truss-Element-Model (AFSI-MBTEM) is proposed to account for the flexure–shear coupling. To avoid size effects, three [...] Read more.
To enhance the understanding of the seismic behavior of reinforced concrete (RC) hollow piers, a sensitivity analysis of design parameters is conducted. A novel analytical model named the Axial–Flexure–Shear-Interaction-Membrane-Beam-Truss-Element-Model (AFSI-MBTEM) is proposed to account for the flexure–shear coupling. To avoid size effects, three full-scale rectangular RC hollow piers are simulated and validated using the AFSI-MBTEM. Based on a benchmark model, the influence of parameters on seismic responses is explored under cyclic loading, earthquakes, and different PGAs. The AFSI-MBTEM can efficiently and accurately capture the symmetric and asymmetric hysteretic curves of RC hollow piers. The influence of parameters under cyclic loading is generally consistent with that under strong earthquakes. The aspect ratio, width-to-depth ratio, wall thickness ratio, axial load ratio, and longitudinal rebar ratio have a significant influence under cyclic loading, earthquakes, and different PGAs. The influence of stirrup ratio, concrete strength, and longitudinal rebar strength becomes clear under earthquakes, especially for residual deformation. The suggested parameter values for hollow piers are as follows: aspect ratio of 4–6, width-to-depth ratio of 1.0–2.0, wall thickness ratio of 20–40%, axial load ratio of 0.05–0.10, longitudinal rebar ratio of 1.2–2.2%, stirrup ratio of 0.8–1.2%, concrete strength of C40, and longitudinal rebar strength of 400 MPa and 500 MPa. Full article
(This article belongs to the Section Engineering and Materials)
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38 pages, 15055 KB  
Article
Towards a Generative Frame System of Ancient Chinese Timber Architecture: Structural Generation and Optimization of “Column Reduction” and “Column Relocation”
by Tonghao Liu, Binyue Zhang and Yamin Zhao
Buildings 2025, 15(18), 3329; https://doi.org/10.3390/buildings15183329 - 15 Sep 2025
Viewed by 769
Abstract
In traditional Chinese timber architecture, “column reduction” (Jian Zhu Zao) and “column relocation” (Yi Zhu Zao) enhances spatial continuity, yet often produces bending-dominated, material-intensive frames. This study develops a generative frame system that encodes raised beam logic into a parametric line-model workflow and [...] Read more.
In traditional Chinese timber architecture, “column reduction” (Jian Zhu Zao) and “column relocation” (Yi Zhu Zao) enhances spatial continuity, yet often produces bending-dominated, material-intensive frames. This study develops a generative frame system that encodes raised beam logic into a parametric line-model workflow and couples it with simulation-based optimization. Informed by case analysis, the tool implements three lateral strategies—ridge-support revision, insertion of inclined members, and inclination of originally horizontal members—and one longitudinal strategy—longitudinal truss formation—whose use is governed by a user-defined historical authenticity parameter. Structural responses were evaluated using Karamba3D, and cross-section sizing was searched using Wallacei under gravity-dominant loading. The results indicate clearer load paths, greater axial-force participation, and reduced bending, yielding lower maximum displacements at comparable self-weight; moreover, the performance ranking aligns with the calibrated authenticity loss schedule, suggesting that the authenticity controller also acts as a practical proxy for expected stiffness gains. The framework improves design and modeling efficiency while offering quantitative decision support for culturally sensitive conservation and imitation design. Limitations include line-model idealization, simplified timber and joint behavior, gravity-only loading, and a modest historical corpus. The approach is extensible to other traditional systems via parameter and rule adaptation. Full article
(This article belongs to the Section Architectural Design, Urban Science, and Real Estate)
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21 pages, 3195 KB  
Article
Analysis of the Application of Analytical and Numerical Methods for the Dimensioning of Pin Connections of Folding Bridges
by Erik Mikulski, Ryszard Chmielewski, Andrzej Wolniewicz and Alicja Ostrowska
Appl. Sci. 2025, 15(18), 10047; https://doi.org/10.3390/app151810047 - 14 Sep 2025
Viewed by 505
Abstract
This paper presents a static-strength analysis of the construction of folding bridges, addressing in particular the dimensioning of pin connections. These connections are elements that transfer the axial forces between the chords of truss girders of connected span sections. First, the various components [...] Read more.
This paper presents a static-strength analysis of the construction of folding bridges, addressing in particular the dimensioning of pin connections. These connections are elements that transfer the axial forces between the chords of truss girders of connected span sections. First, the various components of folding bridges and the materials from which they are made are characterised. The characteristics of pin connections in modern folding bridge structures are discussed, including their influence on the static scheme of the entire structure. The parameters of such pin connections are presented in terms of both the strength of such a connection and cooperation of its components. The main part of this article is a detailed design analysis of the pin connection of the new MSC 23-150 “Cis” folding bridge structure, the concept of which was developed at the Faculty of Civil Engineering and Geodesy of the Military University of Technology. The calculations were carried out both analytically and with a spatial numerical model, which allowed us to determine the stresses on the connection components in the critical sections and propose the final shape of the connector. This article presents the effect of combining known methods of dimensioning pin connections and a method related to determining actual stress values by taking into account the so-called stress concentration factor in analytical calculations. Taking into account the real area of impact of the pin on the bridge pin joint element affects the stress concentration, which can cause an increase in stress in selected cases by up to 300%. Original results are presented on the relationship between individual stress values in specific cross-sections of the connection and the values of assembly clearances in prefabricated bridge structures, as well as their mutual relationships for specific values of assembly clearances. The above information is important when developing and operating bridges made of portable truss-type bridge structures. Knowledge of the phenomenon of stress concentration reduction when limiting assembly clearance allows for the safe and effective use and construction of this type of bridge structure. Full article
(This article belongs to the Section Civil Engineering)
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21 pages, 5332 KB  
Article
Experimental and Numerical Simulation Study on Shear Performance of RC Corbel Under Synergistic Change in Inclination Angle
by Hao Huang, Chengfeng Xue and Zhangdong Wang
Buildings 2025, 15(17), 3098; https://doi.org/10.3390/buildings15173098 - 28 Aug 2025
Viewed by 458
Abstract
The purpose of this paper is to study the shear performance of reinforced concrete corbels under a synergistic change in the main stirrup inclination angle to explore the synergistic mechanism of the main reinforcement and the stirrup inclination angle, and to evaluate the [...] Read more.
The purpose of this paper is to study the shear performance of reinforced concrete corbels under a synergistic change in the main stirrup inclination angle to explore the synergistic mechanism of the main reinforcement and the stirrup inclination angle, and to evaluate the applicability of existing design specifications. The shear performance test was carried out by designing RC corbel specimens with an inclination angle of the main reinforcement and stirrup. The test results show that a 15° inclination scheme significantly improves the shear performance: the yield load is increased by 28.3%, the ultimate load is increased by 23.6%, the strain of the main reinforcement of the 15° specimen is reduced by 51.3%, the stirrup shows a delayed yield (the yield load is increased by 11.6%) and lower strain level (250 kN is reduced by 23.7%), and the oblique reinforcement optimizes the internal force transfer path and delays the reinforcement yield. A CDP finite element model was established for verification, and the failure mode and crack propagation process of the corbel were accurately reproduced. The prediction error of ultimate load was less than 2.27%. Based on the test data, the existing standard method is tested and a modified formula of the triangular truss model based on the horizontal inclination angle of the tie rod is proposed. The prediction ratio of the bearing capacity is highly consistent with the test value. A function correlation model between the inclination angle of the steel bar and the bearing capacity is constructed, which provides a quantitative theoretical tool for the optimal design of RC corbel inclination parameters. Full article
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21 pages, 1696 KB  
Article
Residual Stress Estimation in Structures Composed of One-Dimensional Elements via Total Potential Energy Minimization Using Evolutionary Algorithms
by Fatih Uzun and Alexander M. Korsunsky
J. Manuf. Mater. Process. 2025, 9(9), 292; https://doi.org/10.3390/jmmp9090292 - 28 Aug 2025
Cited by 1 | Viewed by 1108
Abstract
This study introduces a novel energy-based inverse method for estimating residual stresses in structures composed of one-dimensional elements undergoing elastic–plastic deformation. The problem is reformulated as a global optimization task governed by the principle of minimum total potential energy. Rather than solving equilibrium [...] Read more.
This study introduces a novel energy-based inverse method for estimating residual stresses in structures composed of one-dimensional elements undergoing elastic–plastic deformation. The problem is reformulated as a global optimization task governed by the principle of minimum total potential energy. Rather than solving equilibrium equations directly, the internal stress distribution is inferred by minimizing the structure’s total potential energy using a real-coded genetic algorithm. This approach avoids gradient-based solvers, matrix assembly, and incremental loading, making it suitable for nonlinear and history-dependent systems. Plastic deformation is encoded through element-wise stress-free lengths, and a dynamic fitness exponent strategy adaptively controls selection pressure during the evolutionary process. The method is validated on single- and multi-bar truss structures under axial tensile loading, using a bilinear elastoplastic material model. The results are benchmarked against nonlinear finite element simulations and analytical calculations, demonstrating excellent predictive capability with stress errors typically below 1%. In multi-material systems, the technique accurately reconstructs tensile and compressive residual stresses arising from elastic–plastic mismatch using only post-load geometry. These results demonstrate the method’s robustness and accuracy, offering a fully non-incremental, variational alternative to traditional inverse approaches. Its flexibility and computational efficiency make it a promising tool for residual stress estimation in complex structural applications involving plasticity and material heterogeneity. Full article
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