Search Results (177)

This study resolves a critical challenge in electromechanical brake system validation: conventional ABS/RBS integrated platforms’ inability to dynamically simulate tire-road adhesion characteristics during braking. We propose a fuzzy adaptive PID-controlled magnetic powder clutch (MPC) system that achieves ground braking force simulation synchronized with slip ratio variations. The innovation encompasses: (1) Dynamic torque calculation model incorporating the curve characteristics of longitudinal friction coefficient ($\phi$) versus slip ratio ($s$), (2) Nonlinear compensation through fuzzy self-tuning PID control, and (3) Multi-scenario validation platform. Experimental validation confirms superior tracking performance across multiple scenarios: (1) Determination coefficients R² of 0.942 (asphalt), 0.926 (sand), and 0.918 (snow) for uniform surfaces, (2) R² = 0.912/0.908 for asphalt-snow/snow-asphalt transitions, demonstrating effective adhesion characteristic simulation. The proposed control strategy achieves remarkable precision improvements, reducing integral time absolute error (ITAE) by 8.3–52.8% compared to conventional methods. Particularly noteworthy is the substantial ITAE reduction in snow conditions (236.47 vs. 500.969), validating enhanced simulation fidelity under extreme road surfaces. The system demonstrates consistently rapid response times. These improvements allow for highly accurate replication of dynamic slip ratio variations, establishing a refined laboratory-grade solution for EV regenerative braking coordination validation that greatly enhances strategy optimization efficiency. Full article

Wheel-legged robots combine the advantages of both wheeled robots and traditional quadruped robots, enhancing terrain adaptability but posing higher demands on the perception of foot–ground contact forces. However, existing approaches still suffer from limited accuracy in estimating contact positions and three-dimensional contact forces when dealing with flexible tire–ground interactions. To address this challenge, this study proposes a foot–ground contact state detection technique and optimization method based on multi-sensor fusion and intelligent modeling for wheel-legged robots. First, finite element analysis (FEA) is used to simulate strain distribution under various contact conditions. Combined with global sensitivity analysis (GSA), the optimal placement of PVDF sensors is determined and experimentally validated. Subsequently, under dynamic gait conditions, data collected from the PVDF sensor array are used to predict three-dimensional contact forces through Gaussian process regression (GPR) and artificial neural network (ANN) models. A custom experimental platform is developed to replicate variable gait frequencies and collect dynamic contact data for validation. The results demonstrate that both GPR and ANN models achieve high accuracy in predicting dynamic 3D contact forces, with normalized root mean square error (NRMSE) as low as 8.04%. The models exhibit reliable repeatability and generalization to novel inputs, providing robust technical support for stable contact perception and motion decision-making in complex environments. Full article

Hub motor-driven vehicles (HMDVs) suffer from poor handling and stability due to an increased unsprung mass and unbalanced radial electromagnetic forces. Although traditional ground-hook control reduces the dynamic tire load, it severely worsens the body acceleration. This paper presents a generalized ground-hook control strategy based on impedance transfer functions to address the parameter redundancy in structural methods. A quarter-vehicle model with a switched reluctance motor wheel hub drive was used to study different orders of generalized ground-hook impedance transfer function control strategies for dynamic inertial suspension. An enhanced fish swarm parameter optimization method identified the optimal solutions for different structural orders. Analyses showed that the third-order control strategy optimized the body acceleration by 2%, reduced the dynamic tire load by 8%, and decreased the suspension working space by 22%. This strategy also substantially lowered the power spectral density for the body acceleration and dynamic tire load in the low-frequency band of 1.2 Hz. Additionally, it balanced computational complexity and performance, having slightly higher complexity than lower-order methods but much less than higher-order structures, meeting real-time constraints. To address time-domain deviations from generalized ground-hook control in semi-active systems, a dynamic compensation strategy was proposed: eight topological structures were created by modifying the spring–damper structure. A deviation correction mechanism was devised based on the frequency-domain coupling characteristics between the wheel speed and suspension relative velocity. For ride comfort and road-friendliness, a dual-frequency control criterion was introduced: in the low-frequency range, energy transfer suppression and phase synchronization locking were realized by constraining the ground-hook damping coefficient or inertance coefficient, while in the high-frequency range, the inertia-dominant characteristic was enhanced, and dynamic phase adaptation was permitted to mitigate road excitations. The results show that only the T0 and T5 structures met dynamic constraints across the frequency spectrum. Time-domain simulations showed that the deviation between the T5 structure and the third-order generalized ground-hook impedance model was relatively small, outperforming traditional and T0 structures, validating the model’s superior adaptability in high-order semi-active suspension. Full article

The winch traction system for shipboard aircraft, when operating in a marine environment, is subjected to additional forces and moments due to the complex motion of the hull. These loads pose significant threats to the safety of the aircraft during the traction process. To address the safety issues under complex sea conditions, this paper adopts harmonic functions to describe the rolling, pitching, and heaving motions of the hull. A theoretical analytical model of the three-winch traction system, considering the intricate coupling motions of the ship, is established. Unlike previous studies that often simplify ship motion or focus on single-component modeling, this work develops a complete, whole-system dynamic model integrating the winch system, rope, aircraft structure, and ship interaction. The dynamic characteristics of the small-deck winch traction system are investigated, with particular focus on the influence of the rear winch position, driving trajectory, and ship motion on the system’s dynamics and safety. This research is innovative in systematically exploring the dynamic safety behavior of a three-winch traction system operating under small-deck conditions and complex sea states. The results show that as the distance between the two rear winches increases, the lateral force on the tire decreases. Additionally, as the aircraft’s turning angle increases, the front winch rope force also increases. Moreover, with higher sea condition levels and wind scales, the maximum lateral force on the tires increases, leading to a significant reduction in the stability and safety of the winch traction system. This is particularly critical when the sea condition level exceeds 3 and the wind scale exceeds 6, as it increases the risk of tire sideslip or off-ground events. This research has substantial value for enhancing the safety and stability of winch traction systems on small decks, and also provides a theoretical basis for traction path design, winch position optimization, and the extension of the service life of key system components, demonstrating strong engineering applicability. Full article

An excessive temperature rise in vehicle tires during driving can degrade dynamic performance, safety, and fuel efficiency by increasing rolling resistance and softening materials. To mitigate these issues, it is essential to enhance the cooling performance of tires without inducing significant aerodynamic penalties. In this study, we propose the use of sidewall-mounted cooling fins and investigate their aero-thermal effects under both ground-contact and no-ground-contact conditions. Seven fin configurations were tested, with installation angles ranging from −67.5° to 67.5°, with positive angles indicating an orientation opposite to the direction of wheel rotation and negative angles indicating alignment with the direction of rotation. High-fidelity unsteady Reynolds-averaged Navier–Stokes simulations were conducted using the SST k-w turbulence model. The sliding mesh technique was employed to capture the transient flow behavior induced by tire rotation. The results showed that, under no-ground-contact conditions, the 45° configuration achieved a 16.8% increase in convective heat transfer with an increase in drag less than 3%. Under ground-contact conditions, the 22.5° configuration increased heat transfer by over 13% with a minimal aerodynamic penalty (~1.7%). These findings provide valuable guidance for designing passive cooling solutions that improve tire heat dissipation performance without compromising aerodynamic efficiency. Full article

The contact characteristics of radial tires are crucial for optimizing stress distribution, deformation, and wear. The non-uniform contact stress behavior induced by complex tread patterns remains under-explored in existing tire mechanics research. Taking the 205/50R17 radial tire as a representative case, a reverse modeling approach was employed to develop an accurate finite element model for tires incorporating intricate tread pattern features. The fidelity of the proposed tire simulation model was confirmed utilizing high-precision contour profiling techniques. The impact of diverse usage conditions and design parameters on the tire outer profile and ground contact characteristics under static and free-rolling states was analyzed. Experimental observations demonstrate that the increased inflation pressure leads to a proportional decrease in contact area. Under incremental vertical loading, the contact patch develops progressively into a saddle-shaped geometry featuring elevated shoulder regions and a recessed central zone. Increasing the belt angle compromises its hoop-stiffening function, thereby inducing elliptical contact patch geometry. Larger design diameters compromise contact length symmetry in shoulder regions. Variation in shoulder thickness at 85% of the tread width results in a significant difference in contact length between the left and right tread blocks in the rolling state. This work enables refinement strategies for both tread configurations and tire dimensional designs in industrial applications. Full article

The development of prosthetic limbs has benefited individuals who suffered amputations due to accidents or medical conditions. During the development of conventional prosthetics, several challenges have been observed regarding the functional limitations, the restricted degrees of freedom compared to an actual human limb, and the biocompatibility issues between the surface of the prosthetic limb and the human tissue or skin. These issues could result in mobility impairments due to failed mimicry of the actual stress distribution, causing discomfort, chronic pain, and tissue damage or possible infections. Especially in cases where underlying conditions exist, such as diabetes, possible trauma, or vascular disease, a failed adaptation of the prosthetic limb could lead to complete abandonment of the prosthetic part. To address these challenges, the insertion of topologically optimized parts with a biomimetic approach has allowed the optimization of the mimicry of the complex functionality behavior of the natural body parts, allowing the development of lightweight efficient anthropomorphic structures. This approach results in unified stress distribution, minimizing the practical limitations while also adding an aesthetic that aids in reducing any possible symptoms related to social anxiety and impaired social functioning. In this paper, the development of a novel anthropomorphic designed prosthetic foot with a novel Thermoplastic Polyurethane-based composite (TPU-Ground Tire Rubber 10 wt.%) was studied. The final designs contain advanced sustainable polymeric materials, gyroid lattice geometries, and Finite Element Analysis (FEA) for performance optimization. Initially, a static evaluation was conducted to replicate the phenomena at the standing process of a conventional replicated above-knee prosthetic. Furthermore, dynamic testing was conducted to assess the mechanical responses to high-intensity exercises (e.g., sprinting, jumping). The evaluation of the dynamic mechanical response of the prosthetic limb was compared to actual plantogram-derived foot pressure data during static phases (standing, light walking) and dynamic phenomena (sprinting, jumping) to address the optimal geometry and density, ensuring maximum compatibility. This innovative approach allows the development of tailored prosthetic limbs with optimal replication of the human motion patterns, resulting in improved patient outcomes and higher success rates. The proposed design presented hysteretic damping factor and energy absorption efficiency adequate for load handling of intense exercises (0.18 loss factor, 57% energy absorption efficiency) meaning that it is suitable for further research and possible upcycling. Full article

Railway track performance and durability face growing challenges from higher speeds, heavier axle loads, and changing environmental conditions. Crumb rubber-modified asphalt (CRMA) offers a sustainable solution by repurposing waste tires into a durable material for railway trackbeds, improving both performance and environmental impact. Following PRISMA-ScR guidelines, this scoping review synthesizes an extensive body of global research on the structural, mechanical, and environmental benefits of CRMA in railway trackbeds. A systematic literature search was conducted across major academic databases, covering studies published over several decades. Selection criteria focused on CRMA applications in railway trackbeds, using keywords such as “crumb rubber-modified asphalt”, “railway track vibration”, and “sustainable railway materials.” After rigorous screening and eligibility assessment, the most relevant peer-reviewed studies were included, emphasizing mechanical performance, durability, and environmental impact. Key findings indicate that CRMA effectively reduces ground vibrations, enhances load distribution, and lowers long-term maintenance costs while promoting sustainable waste management through tire recycling. However, challenges such as optimal mix design, potential emissions, and long-term bonding stability require further investigation. Additionally, the review was limited to English-language studies, potentially omitting relevant non-English research, and some reports were inaccessible during retrieval. This review maps critical research gaps, identifies key areas for future optimization, and highlights CRMA’s potential to advance resilient and eco-friendly railway infrastructure. Full article

Tire force is a critical state parameter for vehicle dynamics control systems during vehicle operation. Compared with tire force estimation methods relying on vehicle dynamics or tire models, intelligent tire technology can provide real-time feedback regarding tire–road interactions to the vehicle control system. To address the demand for accurate tire force prediction in active safety control systems under various operating conditions, this paper proposes an intelligent tire force estimation method, integrating sensor-measured dynamic response parameters and machine learning techniques. A 205/55 R16 radial tire was selected as the research object, and a finite element model was established using the parameterized modeling approach with the ABAQUS finite element simulation software. The validity of the finite element model was verified through indoor static contact and stiffness tests. To investigate the sensitive response areas and variables associated with tire force, the ground deformation area of the inner liner was refined along the transverse and circumferential directions. Variance-based global sensitivity analysis combined with dimensional reduction methods was used to evaluate the sensitivity of acceleration, strain, and displacement responses to variations in longitudinal and lateral forces. Based on the results of the global sensitivity analysis, the influence of longitudinal and lateral forces on sensitive response variables in their respective sensitive response areas was examined, and characteristic values of the corresponding response signal curves were analyzed and extracted. Three intelligent tire force estimation models with different sensor-targeting configurations were established using radial basis function (RBF) neural networks. The mean relative error (MRE) of intelligent tire force estimation for these models remained within 10%, with Model 3 demonstrating an MRE of less than 2% and estimation errors of 1.42% and 1.10% for longitudinal and lateral forces, respectively, indicating strong generalization performance. The results show that tire forces exhibit high sensitivity to acceleration and displacement responses in the crown and sidewall areas, providing methodological guidance for the targeted sensor configuration in intelligent tires. The intelligent tire force estimation method based on the RBF neural network effectively achieves accurate estimation, laying a theoretical foundation for the advancement of vehicle intelligence and technological innovation. Full article

The tire grounding parameters are a crucial component of the vehicle dynamics control system; accurate acquisition of grounding parameters is important for improving traction, braking force, and handling stability during vehicle operation. This paper studies strain-based intelligent tire contact patch length and vertical force estimation; first, a 205/55R16 radial tire was established, and static grounding experiments were carried out to verify the validity of the finite element model. Second, the sensitivity of the circumferential strain signal of the inner liner in the contact area of a tire with complex tread patterns was discussed. Methods for estimating the contact angle and contact patch length of rolling tires were established, and the estimation accuracy under different tire parameters and operating conditions were analyzed. Finally, the vertical force-sensitive response characteristics were analyzed and extracted, and the vertical force prediction model of a radial tire based on particle swarm optimization BP neural network was established. Full article

In the context of wheelchair racing, research primarily focuses on studying wheelchair ergonomics and determining kinematic, kinetic, and rolling resistance variables. One factor identified as influencing athletes’ performance is wheel skidding on the ground, a parameter complementary to rolling resistance. The objective of this study, therefore, is to identify, within a laboratory setting, the parameters that influence the risk of skidding in racing wheelchairs by measuring skidding torque. The ultimate goal is to enhance athletes’ performance by optimizing the interaction between the athlete and their wheelchair, and the wheelchair and the environment. In this perspective, four parameters were examined: the type of tubular, the camber angle, the tire pressure, and the load applied to the wheel using a skidometer. This tool characterizes a tire’s grip on a surface by measuring torques. The aim is to develop a system for classifying tire grip on dry athletics track at ambient temperature. The findings revealed that only the effects of load and tubular type had a significant impact on the torque values obtained. The tire that minimized the risk of skidding, among all tested combinations, is the Vittoria Pista Speed 23–28″. Furthermore, as the mass applied to the wheel increases, so do the resulting torques. This implies that a heavier athlete would require a greater force to be applied to the hand rim for the tire to skid. However, it was also demonstrated that the risk of skidding in a racing wheelchair is unlikely, as the torques obtained were over a range of 90 to 190 Nm. These values far exceed those typically exerted by para-athletes, which are a maximum of 60 Nm. The long-term goal would be to adjust the mode of torque application on the wheel using the skidometer for a more realistic field approach. Full article

Hydroplaning occurs as standing water on the road surface not only acts as a lubricant but also generates hydrodynamic pressure, causing the tire to lose contact with the ground. This significantly reduces the friction between the tire and the road, thereby increasing the risk of traffic accidents. In this study, a 185/65R14 passenger radial tire was selected as the research subject. A complex fluid–structure interaction model was employed to thoroughly analyze the mechanisms influencing tire hydroplaning under various conditions. The results indicate that hydroplaning was more likely to occur with an increase in water depth or vehicle speed. Furthermore, increasing the tire inflation pressure and load was found to significantly enhance the friction between the tire and the ground, with the improvement exhibiting a nonlinear accelerating trend. Full article

Currently, the disposal of waste tires is considered one of the priority environmental and public health problems worldwide. Every year, more than 1.4 billion unused tires are placed in landfills. Population growth, economic development, and a strong demand for vehicle production in the automotive industry increase this problem. In Mexico, nearly 36 million unused tires are deposited in landfills or clandestine deposits, the vast majority being burned or accumulated in the open air. The lack of regulations in the handling, disposal, and recycling of tires creates a worrying panorama for environmental care and the problems that this entails. The objective of this work is to propose a viable alternative for the final disposal and recycling of waste tires through the implementation of a company for the manufacture of products based on recycled rubber in the state of Tamaulipas, Mexico, reducing environmental pollution by these wastes and generating sources of employment through a sustainable company. For this purpose, a study was carried out in Tamaulipas, Mexico, through surveys to determine the number of tires that can be obtained and determine the feasibility of the business; subsequently, a prediction was made using simulation software to design and estimate the expected production in the manufacture of parking bumpers using two scenarios with two and four workers. Likewise, specialized software was used to optimize waste tire collection routes from the different tire stores to the company’s location. The results show that with an optimal design of the tire collection routes, up to 483 tons of waste tires can be recovered per year, representing 10% of the total unused tires in Tamaulipas. Because it is an environmental and social problem, installing a company manufacturing products based on recycled rubber is feasible and has a high probability of success for the region studied. According to the simulation, employing four workers increases productivity and decreases manufacturing costs. Through the simulation, three tire collection routes were determined considering the total number of tire stores in the city where the company is located. Full article

This paper presents a thorough literature review on devulcanization methods applied to waste tire rubber: “microwave devulcanization” and “biological desulfurization”. To do so, 80 papers published from the year 1990 to 2024 in journals with subscription and open access status across 12 databases were reviewed. This paper compares the efficacy and reviews the basic concepts, advantages, processes, and variable parameters of these two methods. In microwave devulcanization, microwave energy breaks the sulfur crosslinks between polymer chains. The latter breakage is mainly enabled by the presence of carbon black in the tire, which is an excellent microwave absorbent. In biological desulfurization, bacteria or fungi convert the crosslinks to elemental sulfur substances or sulfate. In general, microwave devulcanization of rubber leads to a lower crosslink density and thus a higher degree of devulcanization. On the one hand, breaking the crosslinks requires a significantly shorter time than biological desulfurization. Crosslink scission occurs throughout the sample in microwave devulcanization but only on the sample surface in biological desulfurization. Microwave devulcanization is not sensitive to rubber additives and does not require detoxification before devulcanization. On the other hand, biological desulfurization requires detoxification before devulcanization since it involves living organisms that may not tolerate certain rubber additives. Full article

Extensive research about non-exhaust fine particles from tires and brakes in vehicles has been reported, focusing on the significant effects on air pollution and human harm. Significant investigations are still needed in determining the cause of influence on the environment and human health. The regulations on emissions have been discussed in earnest, starting with the introduction of brake wear particle emission standards in Euro 7. Various indoor and outdoor experiments have been conducted, such as analysis of the amount of wear on tires and brakes, and analysis of the physical and chemical properties of fine particles, and the effect of non-exhaust fine wear particles on the atmosphere and human health, as fundamental data for the introduction of emission standards and the development of low-wear tires and brakes to meet regulations. Recently, international standardized indoor experimental methods for brakes have been announced, and indoor and outdoor experimental methods for tires have been continuously studied to develop international standardized methods. In particular, tire and road wear particles, including brake wear particles, are usually mixed with each other in the non-exhaust particles from a vehicle driving on real roads, and in-depth research is being performed on their accurate classification and characteristic analysis. In this study, the characteristics of the volatile organic compounds and marker substances for tire and tire and road wear particles were analyzed. A system was installed on the vehicle to collect non-exhaust wear fine particles from the vehicle running on two different roads, urban and suburban, of the Seoul area, and the proving ground road. The specific findings are as follows: (1) From the chemical analysis of the volatile organic compounds, high n-hexane and n-dodecane were measured in the tire–road-wear particles. (2) The volatile organic compound species in the PM2.5 (aerodynamic diameter ≤ 2.5 µm) increased as the vehicle velocity increased. (3) For the PM10 (aerodynamic diameter ≤ 10 µm), high volatile organic compound species were recorded at 40 km/h of the vehicle velocity. (4) This study also revealed that higher vinylcyclohexene and dipentene were measured in the particle size below 10 μm than those in PM2.5. Full article