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10 pages, 621 KiB  
Review
Optimizing Hip Abductor Strengthening for Lower Extremity Rehabilitation: A Narrative Review on the Role of Monster Walk and Lateral Band Walk
by Ángel González-de-la-Flor
J. Funct. Morphol. Kinesiol. 2025, 10(3), 294; https://doi.org/10.3390/jfmk10030294 - 30 Jul 2025
Viewed by 446
Abstract
Introduction: Hip abductor strength is essential for pelvic stability, lower limb alignment, and injury prevention. Weaknesses of the gluteus medius and minimus contribute to various musculoskeletal conditions. Lateral band walks and monster walks are elastic resistance exercises commonly used to target the [...] Read more.
Introduction: Hip abductor strength is essential for pelvic stability, lower limb alignment, and injury prevention. Weaknesses of the gluteus medius and minimus contribute to various musculoskeletal conditions. Lateral band walks and monster walks are elastic resistance exercises commonly used to target the hip abductors and external rotators in functional, weight-bearing tasks. Therefore, the aim was to summarize the current evidence on the biomechanics, muscle activation, and clinical applications of lateral and monster band walks. Methods: This narrative review was conducted following the SANRA guideline. A comprehensive literature search was performed across PubMed, Scopus, Web of Science, and SPORTDiscus up to April 2025. Studies on the biomechanics, electromyography, and clinical applications of lateral band walks and monster walks were included, alongside relevant evidence on hip abductor strengthening. Results: A total of 13 studies were included in the review, of which 4 specifically investigated lateral band walk and/or monster walk exercises. Lateral and monster walks elicit moderate to high activation of the gluteus medius and maximus, especially when performed with the band at the ankles or forefeet and in a semi-squat posture. This technique minimizes compensation from the tensor fasciae latae and promotes selective gluteal recruitment. Proper execution requires control of the trunk and pelvis, optimal squat depth, and consistent band tension. Anatomical factors (e.g., femoral torsion), sex differences, and postural variations may influence movement quality and necessitate tailored instruction. Full article
(This article belongs to the Special Issue Biomechanical Analysis in Physical Activity and Sports—2nd Edition)
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13 pages, 359 KiB  
Article
Toward the Alleviation of the H0 Tension in Myrzakulov f(R,T) Gravity
by Mashael A. Aljohani, Emad E. Mahmoud, Koblandy Yerzhanov and Almira Sergazina
Universe 2025, 11(8), 252; https://doi.org/10.3390/universe11080252 - 29 Jul 2025
Viewed by 119
Abstract
In this work, we provide a promising way to alleviate the Hubble tension within the framework of Myrzakulov f(R,T) gravity. The latter incorporates both curvature and torsion under a non-special connection. We consider the [...] Read more.
In this work, we provide a promising way to alleviate the Hubble tension within the framework of Myrzakulov f(R,T) gravity. The latter incorporates both curvature and torsion under a non-special connection. We consider the f(R,T)=R+αR2 class, which leads to modified Friedmann equations and an effective dark energy sector. Within this class, we make specific connection choices in order to obtain a Hubble function that coincides with that of ΛCDM at early times while yielding higher H0 values at late times. The reason behind this behavior is that the dark energy equation of state exhibits phantom behavior, which is known to be a sufficient mechanism for alleviating the H0 tension. A full observational comparison with various datasets, including the Cosmic Microwave Background (CMB), is required to test the viability of this scenario. Strictly speaking, the present work does not provide a complete solution to the Hubble tension but rather proposes a promising way to alleviate it. Full article
(This article belongs to the Special Issue Gravity and Cosmology: Exploring the Mysteries of f(T) Gravity)
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17 pages, 4414 KiB  
Article
Mechanical Characteristics of 26H2MF and St12T Steels Under Torsion at Elevated Temperatures
by Waldemar Dudda
Materials 2025, 18(13), 3204; https://doi.org/10.3390/ma18133204 - 7 Jul 2025
Viewed by 273
Abstract
The concept of “material effort” appears in continuum mechanics wherever the response of a material to the currently existing state of loads and boundary conditions loses its previous, predictable character. However, within the material, which still descriptively remains a continuous medium, new physical [...] Read more.
The concept of “material effort” appears in continuum mechanics wherever the response of a material to the currently existing state of loads and boundary conditions loses its previous, predictable character. However, within the material, which still descriptively remains a continuous medium, new physical structures appear and new previously unused physical features of the continuum are activated. The literature is dominated by a simplified way of thinking, which assumes that all these states can be characterized and described by one and the same measure of effort—for metals it is the Huber–Mises–Hencky equivalent stress. Quantitatively, perhaps 90% of the literature is dedicated to this equivalent stress. The remaining authors, as well as the author of this paper, assume that there is no single universal measure of effort that would “fit” all operating conditions of materials. Each state of the structure’s operation may have its own autonomous measure of effort, which expresses the degree of threat from a specific destruction mechanism. In the current energy sector, we are increasingly dealing with “low-cycle thermal fatigue states”. This is related to the fact that large, difficult-to-predict renewable energy sources have been added. Professional energy based on coal and gas units must perform many (even about 100 per year) starts and stops, and this applies not only to the hot state, but often also to the cold state. The question arises as to the allowable shortening of start and stop times that would not to lead to dangerous material effort, and whether there are necessary data and strength characteristics for heat-resistant steels that allow their effort to be determined not only in simple states, but also in complex stress states. Do these data allow for the description of the material’s yield surface? In a previous publication, the author presented the results of tension and compression tests at elevated temperatures for two heat-resistant steels: St12T and 26H2MF. The aim of the current work is to determine the properties and strength characteristics of these steels in a pure torsion test at elevated temperatures. This allows for the analysis of the strength of power turbine components operating primarily on torsion and for determining which of the two tested steels is more resistant to high temperatures. In addition, the properties determined in all three tests (tension, compression, torsion) will allow the determination of the yield surface of these steels at elevated temperatures. They are necessary for the strength analysis of turbine elements in start-up and shutdown cycles, in states changing from cold to hot and vice versa. A modified testing machine was used for pure torsion tests. It allowed for the determination of the sample’s torsion moment as a function of its torsion angle. The experiments were carried out at temperatures of 20 °C, 200 °C, 400 °C, 600 °C, and 800 °C for St12T steel and at temperatures of 20 °C, 200 °C, 400 °C, 550 °C, and 800 °C for 26H2MF steel. Characteristics were drawn up for each sample and compared on a common graph corresponding to the given steel. Based on the methods and relationships from the theory of strength, the yield stress and torsional strength were determined. The yield stress of St12T steel at 600 °C was 319.3 MPa and the torsional strength was 394.4 MPa. For 26H2MH steel at 550 °C, the yield stress was 311.4 and the torsional strength was 382.8 MPa. St12T steel was therefore more resistant to high temperatures than 26H2MF. The combined data from the tension, compression, and torsion tests allowed us to determine the asymmetry and plasticity coefficients, which allowed us to model the yield surface according to the Burzyński criterion as a function of temperature. The obtained results also allowed us to determine the parameters of the Drucker-Prager model and two of the three parameters of the Willam-Warnke and Menetrey-Willam models. The research results are a valuable contribution to the design and diagnostics of power turbine components. Full article
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24 pages, 6857 KiB  
Article
Modal Identification and Finite Element Model Updating of Flexible Photovoltaic Support Structures Using Multi-Sensor Data
by Mingfeng Huang, Chen Yang, Kang Cai and Xianzhe Li
Appl. Sci. 2025, 15(11), 5919; https://doi.org/10.3390/app15115919 - 24 May 2025
Viewed by 412
Abstract
Flexible photovoltaic (PV) support structures are widely used due to their large span, high land-use efficiency, low construction cost, and short construction periods. However, they exhibit low stiffness, light weight, and low damping, making them wind-sensitive and prone to wind-induced vibrations. Evaluating their [...] Read more.
Flexible photovoltaic (PV) support structures are widely used due to their large span, high land-use efficiency, low construction cost, and short construction periods. However, they exhibit low stiffness, light weight, and low damping, making them wind-sensitive and prone to wind-induced vibrations. Evaluating their dynamic performance remains challenging due to two critical limitations: the lack of field-measured modal properties and the absence of reliably validated finite element (FE) models. In this study, field modal testing of a flexible PV support structure was conducted, and high-order modal properties were identified from multi-sensor data. Subsequently, a response surface model was constructed, and the optimal combination of metal frame mass, cable initial tension, and column modeling was obtained through particle swarm optimization (PSO), leading to an updated FE model. The results show that the damping ratios of the first and second torsional modes is only 0.7% and 0.4%, respectively, highlighting the need to consider low damping properties. Besides, the deviation between the design and actual values of structural parameters cannot be ignored. Full article
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18 pages, 5691 KiB  
Article
Nonlinear Dynamics of Thick Hybrid Composite Laminates Subjected to Low-Velocity Impact and Various Preloading
by Aiqin Tian, Chong Li, Long Ma and Xiuhua Chen
Materials 2025, 18(10), 2331; https://doi.org/10.3390/ma18102331 - 16 May 2025
Viewed by 357
Abstract
The composite primary structures of railway vehicles endure not only mechanical loads including tension, compression, bending, and torsion, but also external impacts, such as by the crushed stone in ballast. In the present study, the low-velocity impact response of preloaded hybrid composite laminates [...] Read more.
The composite primary structures of railway vehicles endure not only mechanical loads including tension, compression, bending, and torsion, but also external impacts, such as by the crushed stone in ballast. In the present study, the low-velocity impact response of preloaded hybrid composite laminates with different thicknesses is examined using a finite element method based on a progressive damage model. The hybrid plate consists of carbon fiber-reinforced unidirectional and woven prepregs. The progressive damage model, based on the 3D Hashin model, is validated by experiments on hybrid laminate, and further compared with the post-impact appearance obtained from CT scans. Preloading, considered to be tensile, compressive, or shear, corresponds to different positions in a bending beam with flanges and a web. Finally, the effects of impact energy, preloading, thickness, and impact angle on the dynamic response are analyzed, with an emphasis on new results and failure mechanism analysis comparing the influence of preloads under a given impact energy and different thicknesses. Full article
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25 pages, 58457 KiB  
Article
Design, Modeling, and Experimental Validation of a Bio-Inspired Rigid–Flexible Continuum Robot Driven by Flexible Shaft Tension–Torsion Synergy
by Jiaxiang Dong, Quanquan Liu, Peng Li, Chunbao Wang, Xuezhi Zhao and Xiping Hu
Biomimetics 2025, 10(5), 301; https://doi.org/10.3390/biomimetics10050301 - 8 May 2025
Viewed by 604
Abstract
This paper presents a bio-inspired rigid–flexible continuum robot driven by flexible shaft tension–torsion synergy, tackling the trade-off between actuation complexity and flexibility in continuum robots. Inspired by the muscular arrangement of octopus arms, enabling versatile multi-degree-of-freedom (DoF) movements, the robot achieves 6-DoF motion [...] Read more.
This paper presents a bio-inspired rigid–flexible continuum robot driven by flexible shaft tension–torsion synergy, tackling the trade-off between actuation complexity and flexibility in continuum robots. Inspired by the muscular arrangement of octopus arms, enabling versatile multi-degree-of-freedom (DoF) movements, the robot achieves 6-DoF motion and 1-DoF gripper opening and closing movement with only six flexible shafts, simplifying actuation while boosting dexterity. A comprehensive kinetostatic model, grounded in Cosserat rod theory, is developed; this model explicitly incorporates the coupling between the spinal rods and flexible shafts, the distributed gravitational effects of spacer disks, and friction within the guide tubes. Experimental validation using a physical prototype reveals that accounting for spacer disk gravity diminishes the maximum shape prediction error from 20.56% to 0.60% relative to the robot’s total length. Furthermore, shape perception experiments under no-load and 200 g load conditions show average errors of less than 2.01% and 2.61%, respectively. Performance assessments of the distal rigid joint showcased significant dexterity, including a 53° grasping range, 360° continuous rotation, and a pitching range from −40° to +45°. Successful obstacle avoidance and long-distance target reaching experiments further demonstrate the robot’s effectiveness, highlighting its potential for applications in medical and industrial fields. Full article
(This article belongs to the Special Issue Biologically Inspired Design and Control of Robots: Second Edition)
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14 pages, 10765 KiB  
Article
Experimental Study of Pre-Tensioned Polygonal Prestressed T-Beam Under Combined Loading Condition
by Zengbo Yao, Mingguang Wei, Hai Yan, Dinghao Yu, Gang Li, Chunlei Zhang, Jinglin Tao and Huiteng Pei
Buildings 2025, 15(8), 1379; https://doi.org/10.3390/buildings15081379 - 21 Apr 2025
Cited by 1 | Viewed by 474
Abstract
In order to investigate the mechanical behavior of a novel pre-tensioned polygonal prestressed T-beam subject to combined bending, shear, and torsion, this study meticulously designed and fabricated a full-scale specimen with a calculated span of 28.28 m, a beam height of 1.8 m, [...] Read more.
In order to investigate the mechanical behavior of a novel pre-tensioned polygonal prestressed T-beam subject to combined bending, shear, and torsion, this study meticulously designed and fabricated a full-scale specimen with a calculated span of 28.28 m, a beam height of 1.8 m, and a top flange width of 1.75 m. A systematic static loading test was conducted. A multi-source data acquisition methodology was employed throughout the experiment. A variety of embedded and external sensors were strategically arranged, in conjunction with non-contact digital image correlation (VIC-3D) technology, to thoroughly monitor and analyze key mechanical performance indicators, including deformation capacity, strain distribution characteristics, cracking resistance, and crack propagation behavior. This study provides valuable insights into the damage evolution process of novel polygonal pre-tensioned T-beams under complex loading conditions. The experimental results indicate that the loading process of the specimen when subjected to combined bending, shear, and torsion, can be divided into two distinct stages: the elastic stage and the crack development stage. Cracks initially manifested at the junction of the upper flange and web at the extremities of the beam and at the bottom flange of the loaded segment. Subsequently, numerous diagonal and flexural–shear cracks developed within the web, while diagonal cracks also commenced to form on the top surface, exhibiting a propensity to propagate toward the support section. Following the appearance of diagonal cracks in the web concrete, both stirrup strain and concrete strain demonstrated abrupt changes. The peak strain observed within the upper stirrups was markedly greater than that measured in the middle and lower regions. On the front elevation of the web, the principal strain peak was concentrated near the connection line between the loading bottom and the upper support. In contrast, on the back elevation of the web, the principal tensile strain was more pronounced near the connection line between the loading top and the lower support. Full article
(This article belongs to the Special Issue Structural Vibration Analysis and Control in Civil Engineering)
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21 pages, 5716 KiB  
Article
The Investigation of the Mechanical Behavior of a Braided Parachute Suspension Line Using a Mesomechanical Finite Element Model
by Catherine P. Barry, Keith Bergeron, Scott E. Stapleton, David J. Willis, Gregory Noetscher, Christine Charrette and James A. Sherwood
Textiles 2025, 5(2), 10; https://doi.org/10.3390/textiles5020010 - 26 Mar 2025
Viewed by 1081
Abstract
Parachute suspension lines shed vortices during descent, and these vortices develop oscillating aerodynamic forces that can induce forced parasitic vibrations of the lines, which can have an adverse impact on the parachute system. Understanding the line’s mechanical behavior can assist in studying the [...] Read more.
Parachute suspension lines shed vortices during descent, and these vortices develop oscillating aerodynamic forces that can induce forced parasitic vibrations of the lines, which can have an adverse impact on the parachute system. Understanding the line’s mechanical behavior can assist in studying the vibrations experienced by the suspension lines. A well-calibrated structural model of the suspension line could be used to help to identify how the braid’s architecture contributes to its mechanical behavior and to explore if and how a suspension line can be designed to mitigate these parasitic vibrations. In the current study, a mesomechanical finite element model of a polyester braided parachute suspension line was constructed. The line geometry was built in the Virtual Textile Morphology Suite (VTMS), and a user material model (UMAT) was implemented in LS-DYNA® release 14 to describe the material behavior of the individual tows. The material properties were initially calibrated using experimental tension tests on individual tows, which exhibited an initial modulus of ~4100 MPa before transitioning to ~3200 MPa at a stress of 30 MPa. When these properties were applied to the full braid model, slight adjustments were made to account for geometric complexities in the braid structure, improving the correlation between the model and experimental tensile tests. The final calibrated model captured the bilinear tensile behavior of the braid, with an initial modulus of 2219 MPa and a secondary modulus of 1350 MPa, compared to experimental values of 2253 MPa and 1420 MPa, respectively, showing 2% and 5% differences. The calibrated model of the braided cord was then subjected to torsion, and the results showed good agreement with dynamic and static experimental torsion tests, with a difference of 8–19% for dynamic tests and 13–27% for static tests when compared to experimental values. The availability of virtual models of suspension lines can ultimately assist in the design of suspension lines that mitigate flow-induced vibration. Full article
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28 pages, 19884 KiB  
Article
Study on Dynamic Characteristics and Fracture Failure of Rigid Truss Trawl System During Towing Process
by Dapeng Zhang, Bowen Zhao, Yi Zhang, Keqiang Zhu and Jin Yan
J. Mar. Sci. Eng. 2025, 13(3), 586; https://doi.org/10.3390/jmse13030586 - 17 Mar 2025
Viewed by 460
Abstract
Deep-sea fisheries depend on various fishing methods, including trawling, purse seining, and longline fishing, among others. Studying the dynamic characteristics of trawling operations is essential for the trawl mechanism. Because of the solid truss support, the beam trawl system may be employed in [...] Read more.
Deep-sea fisheries depend on various fishing methods, including trawling, purse seining, and longline fishing, among others. Studying the dynamic characteristics of trawling operations is essential for the trawl mechanism. Because of the solid truss support, the beam trawl system may be employed in extreme sea conditions, the high-speed driving of tugs, and maneuvering situations. This study systematically investigates the dynamic responses and structural safety of a midwater beam trawl during towing via the lumped mass method and OrcaFlex 9.7e simulations. Firstly, a trawl model with four towlines was developed and validated against flume tank experiments. Secondly, multiple operational scenarios were analyzed: towing speeds, angular velocity variations under a fixed turning radius, and radius effects under constant angular velocity. The results show that line tension increases with the speed increment and that the rigid frame destabilizes at angular velocities exceeding 20°/s due to centrifugal overload. Furthermore, line fracture scenarios during startup and straight-line towing were emphasized. Single-line failure leads to edge constraint loss, redistributing stress to the remaining lines, and asymmetric dual-line fracture triggers net torsion, reducing fishing efficiency. This study provides theoretical guidance for optimizing the safe operational parameters of midwater beam trawls. Full article
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19 pages, 10999 KiB  
Article
A Comprehensive Mechanical Testing of Polyacrylamide Hydrogels: The Impact of Crosslink Density
by Christina G. Antipova, Arthur E. Krupnin, Arthur R. Zakirov, Vsevolod V. Pobezhimov, Daniil A. Romanenko, Dina Yu. Stolyarova, Sergei N. Chvalun and Timofei E. Grigoriev
Polymers 2025, 17(6), 737; https://doi.org/10.3390/polym17060737 - 11 Mar 2025
Viewed by 2063
Abstract
Mechanical properties are one of the most important characteristics of biomaterials for many different applications, including biomedicine. Soft biomaterials, such as hydrogels, are difficult to characterize by conventional mechanical testing, because their mechanical properties are much lower than required by conventional testing machines. [...] Read more.
Mechanical properties are one of the most important characteristics of biomaterials for many different applications, including biomedicine. Soft biomaterials, such as hydrogels, are difficult to characterize by conventional mechanical testing, because their mechanical properties are much lower than required by conventional testing machines. In this work, we aimed to systematically study the mechanical behavior of a model soft material, polyacrylamide hydrogels, under different loading modes: tension, torsion, compression, and indentation. This allowed us to develop a comprehensive approach to the mechanical testing of soft materials. To overcome excessive compression and slippage of the hydrogel samples when fixed in the grips during tension, additional 3D-printed grips were designed. Digital image correlation was used to determine the Poisson’s ratio of the hydrogels. The Young’s modulus values obtained from all types of mechanical tests analyzed were highly correlated. However, for hydrogels with a low crosslinker concentration, 1–2%, tension–compression asymmetry was observed. Moreover, the results of the mechanical tests were verified in indentation tests, including analytical estimation, and full-scale and numerical experiments. We also discuss the limits of using a two-parameter Mooney–Rivlin model for fitting hydrogel uniaxial tension deformation curves, which was unstable for the hydrogels with 4 and 9% crosslinker concentration. The implemented approach provided a comprehensive analysis of the mechanical behavior of biomaterials. The elastic moduli for all hydrogels studied were in the range from 20 to 160 kPa, which corresponds well to human soft tissues, making them a promising material for application as tissue-mimicking phantoms. Full article
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14 pages, 3881 KiB  
Article
Tension Estimation in Anchor Rods Using Multimodal Ultrasonic Guided Waves
by Thilakson Raveendran and Frédéric Taillade
Sensors 2025, 25(6), 1665; https://doi.org/10.3390/s25061665 - 7 Mar 2025
Cited by 1 | Viewed by 542
Abstract
The diagnosis of post-stressed anchor rods is essential for maintaining the service and ensuring the safety of Electricité de France (EDF) structures. These rods are critical for the mechanical strength of structures and electromechanical components. Currently, the standard method for estimating the effective [...] Read more.
The diagnosis of post-stressed anchor rods is essential for maintaining the service and ensuring the safety of Electricité de France (EDF) structures. These rods are critical for the mechanical strength of structures and electromechanical components. Currently, the standard method for estimating the effective tension of post-stressed tie rods with a free length involves measuring the residual force using a hydraulic jack. However, this method can be costly, impact the structure’s operation, and pose risks to employees. Until now, there has been no reliable on-field approach to estimating residual tension using a lightweight setup. This research introduces a nondestructive method using multimodal ultrasonic guided waves to evaluate the residual tension of anchor rods with a few centimeters free at one end. The methodology was developed through both laboratory experiments and simulations. This new method allows for the extraction of dispersion curves for the first three modes, bending, torsional, and longitudinal, using time–frequency analysis and enables the estimation of the steel bar’s properties. Future work will focus on applying this methodology in the field. Full article
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16 pages, 28202 KiB  
Article
An Extendable and Deflectable Modular Robot Inspired by Worm for Narrow Space Exploration
by Shufeng Tang, Jianan Yao, Yue Yu and Guoqing Zhao
Actuators 2025, 14(2), 94; https://doi.org/10.3390/act14020094 - 15 Feb 2025
Cited by 1 | Viewed by 943
Abstract
Inspired by earthworm peristalsis, a novel modular robot suitable for narrow spaces is proposed, capable of elongation, contraction, deflection and crawling. Unlike motor-driven robots, the earthworm-inspired robot achieves extension and deflection in each module through “on–off” control of the SMA springs, utilizing the [...] Read more.
Inspired by earthworm peristalsis, a novel modular robot suitable for narrow spaces is proposed, capable of elongation, contraction, deflection and crawling. Unlike motor-driven robots, the earthworm-inspired robot achieves extension and deflection in each module through “on–off” control of the SMA springs, utilizing the cooperation of mechanical skeletons and gears to avoid posture redundancy. The return to the initial posture and the maintenance of the posture are achieved through tension and torsion springs. To study the extension and deflection characteristics, we established a model through kinematic and force analysis to estimate the relationship between the length change and tensile characteristics of the SMA on both sides and the robot’s extension length and deflection angle. Through model verification and experiments, the robot’s extension, deflection and movement characteristics in narrow spaces and varying curvature narrow spaces were comprehensively studied. The results show that the earthworm-inspired robot, as predicted by the model, possesses accurate extension and deflection performance, and can perform inspection tasks in complex and narrow space environments. Additionally, compared to motor-driven robots, the robot designed in this study does not require insulation in low-temperature environments, and the cold conditions can improve its movement efficiency. This new configuration design and the extension and deflection characteristics provide valuable insights for the development of new modular robots and robot drive designs for extremely cold environments. Full article
(This article belongs to the Section Actuators for Robotics)
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16 pages, 10367 KiB  
Article
Influence of the Deformation Degree of Combined Loadings on the Structural and Mechanical Properties of Stainless Steels
by Magdalena Gabriela Huțanu, Liviu Andrușcă, Marcelin Benchea, Mihai-Adrian Bernevig, Dragoș Cristian Achiței, Ștefan-Constantin Lupescu, Gheorghe Bădărău and Nicanor Cimpoeșu
J. Manuf. Mater. Process. 2025, 9(2), 45; https://doi.org/10.3390/jmmp9020045 - 1 Feb 2025
Viewed by 926
Abstract
Stainless steels have many practical applications requiring various mechanical or chemical demands in the working environment. By optimizing a device used in mechanical experiments for torsional loading, several cylindrical samples were tested (both ends twisted with the same torque value in opposite directions) [...] Read more.
Stainless steels have many practical applications requiring various mechanical or chemical demands in the working environment. By optimizing a device used in mechanical experiments for torsional loading, several cylindrical samples were tested (both ends twisted with the same torque value in opposite directions) of 316L stainless steel (SS) to evaluate changes in the structural, chemical, and mechanical characteristics. Initially, the experimental samples were pre-loaded by tension in the elastic range (6%) and then subjected to torsion (772°) at different rates: 5, 10, and 20 mm/min. The experimental sequence consisted of a combined loading protocol with an initial tensile test followed by a subsequent torsional test. Two reference tests were performed by fracturing the samples in both torsion and tension to determine the mechanical strength parameters. The macro- and microstructural evolution of the samples as a function of the torsional degree was followed by scanning electron microscopy. The microhardness modification of the material was observed because of the strain (the microhardness variation from the center of the disk sample to the edge was also monitored). Structurally, all samples showed grain size changes because of torsional/compressive deformation zones and an increase in the degree of grain boundary misorientation. From the tensile and torsional behaviors of 316L SS and the structural results obtained, it was concluded that these materials are suitable for complex stress states in the elasto-plastic range through tensile and torsion. A reduction in Young’s modulus of up to four times the initial value at medium and high stress rates was observed when complex stresses were applied. Full article
(This article belongs to the Special Issue Advances in Metal Forming and Additive Manufacturing)
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24 pages, 28961 KiB  
Article
Analysis of the Feasibility of the OrthoNail Hybrid Intramedullary Implant in the Human Body with Respect to Material Durability
by Dominika Grygier, Piotr Kowalewski, Mariusz Opałka, Jakub J. Słowiński, Mateusz Dziubek and Dariusz Pyka
J. Funct. Biomater. 2025, 16(1), 27; https://doi.org/10.3390/jfb16010027 - 15 Jan 2025
Viewed by 1920
Abstract
This study focuses on the development and evaluation of the OrthoNail hybrid intramedullary implant for lower limb lengthening in patients requiring significant skeletal reconstruction. The implant addresses the challenges in load-bearing during rehabilitation, providing a robust solution that is capable of supporting physiological [...] Read more.
This study focuses on the development and evaluation of the OrthoNail hybrid intramedullary implant for lower limb lengthening in patients requiring significant skeletal reconstruction. The implant addresses the challenges in load-bearing during rehabilitation, providing a robust solution that is capable of supporting physiological loads. Mechanical tests, including axial compression, tension, torsion, and 3,4-point bending, determined the implant’s load capacity and fatigue resistance, while finite element analysis assessed stress distributions in bone tissue and around screw holes during single-leg stance, with boundary conditions derived from Orthoload database data. The OrthoNail implant demonstrated excellent mechanical stability, sustaining torsional loads of up to 19.36 Nm at maximum elongation (80 mm) and 17.16 Nm at zero elongation. Under axial compression, it withstood forces of up to 1400 N, maintaining structural integrity. Fatigue testing revealed resilience under dynamic loading conditions for over 1,000,000 cycles at a load of 500 N, with no mechanical failure or material degradation observed. Stress concentrations near screw holes indicate areas for potential optimization. The findings indicate that the OrthoNail implant demonstrates excellent mechanical stability and is well-suited for clinical application, enabling early full weight-bearing during rehabilitation. Full article
(This article belongs to the Special Issue State of the Art: Biomaterials in Bone Implant and Regeneration)
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17 pages, 7903 KiB  
Article
Analysis of Crack Initiation in Hot Forging Process with the Support of the Digital Image Correlation System
by Łukasz Lisiecki, Paulina Lisiecka-Graca and Nikolaos E. Karkalos
Appl. Sci. 2025, 15(1), 408; https://doi.org/10.3390/app15010408 - 4 Jan 2025
Viewed by 1045
Abstract
The limits of plastic deformation without failure are considered to be a measure of formability and can be estimated by the standard tests. However, the mechanical states observed during commonly used compression tests are similar to those observed in many bulk deformation processes, [...] Read more.
The limits of plastic deformation without failure are considered to be a measure of formability and can be estimated by the standard tests. However, the mechanical states observed during commonly used compression tests are similar to those observed in many bulk deformation processes, with an additional advantage of those tests having the possibility of applying large deformations without the risk of the appearance of necking (in tension) or material reorientation (in torsion). Thus, this study presents the results of modified compression tests under conditions of a real forging process, since knowledge of the geometrical parameters of the tools and samples makes it possible to determine the areas of stress concentration which contribute to the formation of controlled cracks. The digital image correlation system (DIC) was used to analyze the deformation parameters that lead to achieving the critical values of fracture criterion; simulations were additionally performed to confirm the reliability of predicting the location and the critical moment just before failure in the forging process under consideration. After the accuracy of the model was verified, this approach was applied to a case of backward extrusion, also correctly predicting the locations with high probability of fracture. Full article
(This article belongs to the Special Issue Advanced Manufacturing Processes: Technologies and Applications)
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